UV coating production line
By introducing adjustment and auxiliary devices into the UV coating production line, the automatic feeding and removal of the sheet material was achieved, solving the problem of low efficiency of manual operation, improving production efficiency and enhancing transportation stability.
Patent Information
- Application Number
- CN202520459999.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing UV coating production lines require workers to manually push in or remove the boards during processing, which is slow and can cause fatigue for workers over long periods of time, thus affecting processing efficiency.
A UV coating production line including adjustment and auxiliary devices was designed. The automatic feeding and unloading of the sheet material is achieved by a motor-driven gear and rack system, and the stability of the sheet material transportation is improved by a clamping device.
By replacing manual operation with an adjustment device, the efficiency of pushing and taking out the sheet material is improved, the amount of manual labor is reduced, the processing efficiency of the production line is increased, and the stability of sheet material transportation is enhanced by the clamping device.
Smart Images

Figure CN223970318U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of UV coating production line technology, and in particular to a UV coating production line. Background Technology
[0002] UV coating production lines are mainly used to produce products coated with ultraviolet-cured coatings. After being irradiated by ultraviolet light, the UV coating will quickly cure into a film, which has high wear resistance, corrosion resistance and excellent surface effect.
[0003] Utility model patent CN207222253U discloses a UV coating production line capable of irregular-shaped roller coating. The key technical features are: a dust removal machine, an irregular-shaped coating machine, and a UV dryer. The dust removal machine and the irregular-shaped coating machine, as well as the irregular-shaped coating machine and the UV dryer, are connected by conveyors. Conveyors are also installed at the front end of the dust removal machine and the rear end of the UV dryer. The dust removal machine is equipped with a dust fan and a dust suction port, and the dust fan is connected to the dust suction port via a ventilation pipe. The UV dryer is equipped with heating lamps, a cooling fan, and an exhaust vent. The cooling fan is connected to the exhaust vent via a ventilation pipe. The irregular-shaped coating machine consists of a frame, control box, circulating oil pump, putty assembly, heating oil tank, electro-optical wheel motor, coating motor, conveyor motor, distribution box, driven conveyor wheel, conveyor belt, pressed iron wheel, driven conveyor wheel, return oil tank, lifting reduction motor, scraper assembly, leveling wheel, electro-optical wheel, and coating wheel. This utility model has a simple structure, reasonable design, convenient use, and high working efficiency.
[0004] Regarding the above-mentioned content, the following technical defects exist: UV coating production lines are mainly used to produce boards coated with ultraviolet curing coatings. After being irradiated by ultraviolet light, the UV coating will quickly cure into a film, which has high wear resistance, corrosion resistance and excellent surface effect. Usually, during processing, workers need to manually push the boards into or take them out of the coating production line. The efficiency of manually pushing or taking out the boards is slow, and workers will get tired after working for a long time, which will affect the progress of pushing or taking out the boards and thus affect the processing efficiency.
[0005] Therefore, it is necessary to provide a new type of UV coating production line to solve the above-mentioned technical problems. Utility Model Content
[0006] The purpose of this invention is to solve the shortcomings of the existing technology, which usually requires workers to manually push the plates into or take them out of the coating production line during processing. The efficiency of manually pushing or taking out the plates is slow, and workers will get tired after working for a long time, which will affect the progress of pushing or taking out the plates and thus affect the processing efficiency.
[0007] To solve the above-mentioned technical problems, this utility model provides a UV coating production line, comprising: an adjustment device on one side of the coating production line body, the adjustment device including a fixed plate, the fixed plate being fixedly connected to one side of the coating production line body, a connecting plate being fixedly connected to one side of the fixed plate, a first motor being fixedly connected to one side of the connecting plate, a gear being fixedly connected to the output end of the first motor, the gear teeth meshing with a rack, a movable plate being slidably connected to the inner wall of the fixed plate, one side of the movable plate being fixedly connected to the rack, a support plate being fixedly connected to one side of the fixed plate, a cylinder being fixedly connected to the side of the support plate near the fixed plate, a push plate being fixedly connected to the output end of the cylinder, a connecting groove being provided on the fixed plate corresponding to the position of the push plate, the push plate slidingly penetrating the inner wall of the connecting groove, the push plate slidingly connecting to the inner wall of the movable plate, a support rod being fixedly connected to the side of the connecting plate away from the first motor, an electric push rod being fixedly connected to one end of the arc surface of the support rod, and a limit block being fixedly connected to the output end of the electric push rod.
[0008] The effects achieved by the above components are as follows: The UV coating production line body is mainly used to produce boards coated with ultraviolet curing coatings. After being irradiated by ultraviolet light, the UV coating will quickly cure into a film, which has high wear resistance, corrosion resistance and excellent surface effect. Usually, during processing, workers need to manually push the boards into or take them out of the coating production line body. The efficiency of manually pushing or taking out the boards is slow, and workers will get tired after working for a long time, which will affect the progress of pushing or taking out the boards and affect the processing efficiency. At this time, the adjustment device can replace the manual work of pushing or taking out the boards. Thus, the workload of manual labor can be reduced and the production efficiency can be improved.
[0009] Preferably, a contact pad is fixedly connected to the side of the push plate away from the cylinder, and the side of the contact pad away from the push plate has anti-slip texture.
[0010] The effect achieved by the above components is that when the push plate pushes the plate, the contact pad installed on the push plate can increase the friction when the push plate pushes the plate, thereby improving the stability when pushing the plate.
[0011] Preferably, sliding grooves are provided on both sides of the movable plate, and protrusions are slidably connected to the inner wall of the sliding grooves. The two protrusions are respectively fixedly connected to the inner walls of the fixed plate.
[0012] The effect achieved by the above components is that when the movable plate slides within the fixed plate, the protrusions installed on the movable plate can slide within the sliding grooves on the fixed plate, thereby improving the stability of the movable plate sliding within the fixed plate.
[0013] Preferably, a plurality of contact blocks are fixedly connected to both sides of the limiting block, and the plurality of contact blocks are evenly distributed on the limiting block.
[0014] The effect achieved by the above components is that when the limiting block comes into contact with the connection position of the gear and rack, the contact block installed on the limiting block can increase the friction of the limiting block surface, thereby improving the stability of the limiting block at the connection position with the gear and rack through the contact block.
[0015] Preferably, an auxiliary device is provided on one side of the movable plate. The auxiliary device includes a connecting plate, which is fixedly connected to one side of the movable plate. A second motor is fixedly connected to one side of the connecting plate. An adjustment groove is provided on the side of the movable plate. Two clamping plates slide through the adjustment groove. A bidirectional screw is fixedly connected to the output end of the second motor. The two ends of the arc surface of the bidirectional screw are threaded to the two clamping plates respectively.
[0016] The effect achieved by the above components is that when the plate is driven to move towards the coating production line body by the adjusting device, the plate in motion can be clamped by the auxiliary device. This clamping improves the stability of the plate during movement and enhances the stability of the adjusting device in transporting the plate into the coating production line body.
[0017] Preferably, the inner walls of the two clamping plates are slidably connected by the same guide rod, and the two ends of the arc surface of the guide rod are respectively fixedly connected to the two sides of the inner wall of the moving plate.
[0018] The effect achieved by the above components is that when the bidirectional screw drives the clamping plate to slide in the adjustment groove, the guide rod installed in the clamping plate can improve the stability of the clamping plate sliding in the adjustment groove and improve the sliding efficiency.
[0019] Preferably, the clamping plate is a titanium alloy plate.
[0020] The effect achieved by the above components is that the titanium alloy plate has a relatively hard surface, and it is not easy for the plate to deform even after long-term use, resulting in a long service life.
[0021] Compared with related technologies, the UV coating production line provided by this utility model has the following beneficial effects:
[0022] This utility model provides a UV coating production line. By setting an adjustment device, when pushing or taking out the sheet material into or out of the coating production line, the adjustment device can replace manual labor. The adjustment device can improve the efficiency of pushing or taking out the sheet material, reduce manpower, and increase production progress.
[0023] By setting up an auxiliary device, when transporting the sheet material into the coating production line through the adjustment device, the auxiliary device can be used to clamp the sheet material, thereby improving the stability of the sheet material when it moves into the coating production line under the action of the adjustment device. Attached Figure Description
[0024] Figure 1 A schematic diagram of the structure of a UV coating production line provided by this utility model;
[0025] Figure 2 for Figure 1 The diagram shows the structure of the regulating device.
[0026] Figure 3 for Figure 2 The enlarged view of point A shown;
[0027] Figure 4 for Figure 2 The enlarged view at point B is shown below;
[0028] Figure 5 for Figure 2 The enlarged view at point C is shown below;
[0029] Figure 6 for Figure 1 A partial structural schematic diagram of the adjustment device is shown;
[0030] Figure 7 for Figure 1 The diagram shows the structure of the auxiliary device.
[0031] Numbered in the diagram: 1. Painting production line body; 2. Adjustment device; 201. Fixing plate; 202. Connecting plate; 203. First motor; 204. Gear; 205. Rack; 206. Moving plate; 207. Support plate; 208. Cylinder; 209. Push plate; 210. Connecting groove; 211. Support rod; 212. Electric push rod; 213. Limiting block; 214. Contact pad; 215. Protrusion; 216. Sliding groove; 217. Contact block; 3. Auxiliary device; 31. Adjustment groove; 32. Connecting plate; 33. Second motor; 34. Bidirectional screw; 35. Clamping plate; 36. Guide rod. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0033] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0034] Please see Figures 1 to 7 The present invention provides a UV coating production line, comprising: an adjustment device 2 on one side of the coating production line body 1, and an auxiliary device 3 on one side of the moving plate 206.
[0035] In the embodiments of this utility model, please refer to Figures 2 to 6The adjusting device 2 includes a fixed plate 201, which is fixedly connected to one side of the coating production line body 1. A connecting plate 202 is fixedly connected to one side of the fixed plate 201, and a first motor 203 is fixedly connected to one side of the connecting plate 202. A gear 204 is fixedly connected to the output end of the first motor 203, and a rack 205 meshes with the teeth of the gear 204. A movable plate 206 is slidably connected to the inner wall of the fixed plate 201, and one side of the movable plate 206 is fixedly connected to the rack 205. A support plate 207 is fixedly connected to one side of the fixed plate 201, and a cylinder 208 is fixedly connected to the side of the support plate 207 near the fixed plate 201. A push plate 209 is fixedly connected to the output end of the cylinder 208, and the fixed plate 201 corresponds to the position of the push plate 209. A connecting groove 210 is provided, through which a push plate 209 slides and penetrates the inner wall of the connecting groove 210. The push plate 209 is slidably connected to the inner wall of the moving plate 206. A support rod 211 is fixedly connected to the side of the connecting plate 202 away from the first motor 203. An electric push rod 212 is fixedly connected to one end of the arc surface of the support rod 211. A limit block 213 is fixedly connected to the output end of the electric push rod 212. The UV coating production line body 1 is mainly used to produce boards coated with ultraviolet curable coatings. After being irradiated by ultraviolet light, the UV coating will quickly cure into a film, which has high wear resistance, corrosion resistance and excellent surface effect. Usually, during processing, workers need to manually push the boards into or remove them from the coating production line body 1. The efficiency of manually pushing or removing the boards is relatively low. The process is slow, and prolonged manual labor can lead to fatigue, affecting the progress of pushing or removing the board and thus impacting processing efficiency. In this case, the adjustment device 2 can replace manual labor in pushing or removing the board, thereby reducing the workload and improving production efficiency. A contact pad 214 is fixedly connected to the side of the push plate 209 away from the cylinder 208. The side of the contact pad 214 away from the push plate 209 has anti-slip textures. When the push plate 209 pushes the board, the contact pad 214 increases the friction and stability of the push plate. Sliding grooves 216 are provided on both sides of the moving plate 206, and protrusions 215 are slidably connected to the inner walls of the sliding grooves 216. The protrusions 215 are fixedly connected to both sides of the inner wall of the fixed plate 201. When the movable plate 206 slides within the fixed plate 201, the protrusions 215 installed on the movable plate 206 can slide within the sliding grooves 216 on the fixed plate 201. This sliding of the protrusions 215 within the sliding grooves 216 improves the stability of the movable plate 206 within the fixed plate 201. Several contact blocks 217 are fixedly connected to both sides of the limiting block 213. These contact blocks 217 are evenly distributed on the limiting block 213. When the limiting block 213 contacts the connection points of the gear 204 and the rack 205, the contact blocks 217 installed on the limiting block 213 increase the friction on the surface of the limiting block 213.This can improve the stability of the limiting block 213 at the connection between the gear 204 and the rack 205 for limiting;
[0036] In the embodiments of this utility model, please refer to Figure 7 The auxiliary device 3 includes a connecting plate 32, which is fixedly connected to one side of the moving plate 206. A second motor 33 is fixedly connected to one side of the connecting plate 32. An adjustment groove 31 is provided on the side of the moving plate 206, and two clamping plates 35 slide through the adjustment groove 31. A bidirectional screw 34 is fixedly connected to the output end of the second motor 33. The two ends of the arc surface of the bidirectional screw 34 are threadedly connected to the two clamping plates 35 respectively. When the plate is driven to move towards the coating production line body 1 by the adjustment device 2, the moving plate can be clamped by the auxiliary device 3, thereby improving the stability of the plate during movement. To improve the stability of the adjustment device 2 in transporting the sheet material into the coating production line body 1, the inner walls of the two clamping plates 35 are slidably connected by the same guide rod 36. The two ends of the arc surface of the guide rod 36 are fixedly connected to the inner walls of the moving plate 206 respectively. When the bidirectional screw 34 drives the clamping plate 35 to slide in the adjustment groove 31, the guide rod 36 installed in the clamping plate 35 can improve the stability of the clamping plate 35 sliding in the adjustment groove 31 and improve the sliding efficiency. The clamping plate 35 is a titanium alloy plate. The surface of the titanium alloy clamping plate 35 is relatively hard, and it is difficult for the plate to deform after long-term use, resulting in a long service life.
[0037] The working principle of the UV coating production line provided by this utility model is as follows: The sheet material is placed on the moving plate 206. At this time, the first motor 203 installed on the connecting plate 202 is started. The movement of the first motor 203 drives the gear 204 to rotate. The rotation of the gear 204 drives the rack 205 to move. The rack 205 drives the moving plate 206 to move within the fixed plate 201, thereby moving the sheet material into the coating production line body 1. The electric push rod 212 installed on the support plate 207 is then started. The movement of the electric push rod 212 drives the limiting block 213 to move. The limiting block 213 can fix the connection between the gear 204 and the rack 205. Therefore, the position of the sheet material pushed into the coating production line body 1 can be fixed. When it is necessary to remove the sheet material, the limit block 213 can be released from the connection between the gear 204 and the rack 205 by activating the electric push rod 212. Then, the first motor 203 can drive the moving plate 206 to move away from the coating production line body 1 in the fixed plate 201. This will drive the sheet material to be removed from the coating production line body 1. At this time, the cylinder 208 installed on the support plate 207 can be activated. The movement of the cylinder 208 will drive the push plate 209 to move the sheet material through the connecting groove 210, so that personnel can easily remove the sheet material from the moving plate 206.
[0038] Start the second motor 33 installed on the connecting plate 32. The movement of the second motor 33 will drive the bidirectional screw 34 to rotate through the output end. The rotation of the bidirectional screw 34 will drive the two clamping plates 35 to move through the rod body. Under the action of the adjustment groove 31, the two clamping plates 35 can move horizontally to the side closer to each other. The plate is placed in the two clamping plates 35, and the plate can be clamped by the clamping plates 35.
[0039] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0040] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A UV-coating production line, characterized in that The utility model relates to a coating production line body (1) one side is equipped with adjusting device (2), adjusting device (2) includes fixed plate (201), and fixed plate (201) is fixedly connected with coating production line body (1) one side, and one side of fixed plate (201) is fixedly connected with connecting plate (202), and one side of connecting plate (202) is fixedly connected with first motor (203), and the output of first motor (203) is fixedly connected with gear (204), and the tooth surface of gear (204) is engaged with rack (205), and the inner wall of fixed plate (201) is slidably connected with moving plate (206), and one side of moving plate (206) is fixedly connected with rack (205), and one side of fixed plate (201) is fixedly connected with support plate (207), and one side of support plate (207) close to fixed plate (201) is fixedly connected with pneumatic cylinder (208), and the output of pneumatic cylinder (208) is fixedly connected with push plate (209), and the position of push plate (209) is equipped with connecting groove (210) in fixed plate (201), and push plate (209) and connecting groove (210) inner wall slidably penetrate, and push plate (209) and the inner wall of moving plate (206) are slidably connected, and one side of connecting plate (202) away from first motor (203) is fixedly connected with support rod (211), and one end of the arc surface of support rod (211) is fixedly connected with electric push rod (212), and the output of electric push rod (212) is fixedly connected with limit block (213). The side of the push plate (209) away from the pneumatic cylinder (208) is fixedly connected with a contact pad (214), and the side of the contact pad (214) away from the push plate (209) is provided with anti-skid lines.
2. A UV coating production line according to claim 1, characterized in that The two sides of the moving plate (206) are provided with sliding grooves (216), and the inner walls of the sliding grooves (216) are slidably connected with protrusions (215).
3. The UV coating production line according to claim 1, characterized in that The two sides of the limit block (213) are fixedly connected with a plurality of contact blocks (217), and the plurality of contact blocks (217) are evenly distributed on the limit block (213).
4. The UV coating production line according to claim 1, characterized in that The side of the moving plate (206) is provided with an auxiliary device (3), the auxiliary device (3) includes a connecting plate (32), the connecting plate (32) is fixedly connected with the side of the moving plate (206), one side of the connecting plate (32) is fixedly connected with a second motor (33), the side of the moving plate (206) is provided with an adjusting groove (31), two clamping plates (35) slidably penetrate the adjusting groove (31), the output of the second motor (33) is fixedly connected with a bidirectional screw rod (34), and the arc surfaces of the two ends of the bidirectional screw rod (34) are respectively threadedly connected with the two clamping plates (35).
5. The UV coating production line according to claim 1, characterized in that The inner walls of the two clamping plates (35) slidably penetrate a same guide rod (36), and the arc surfaces of the two ends of the guide rod (36) are respectively fixedly connected with the inner walls of the two sides of the moving plate (206).
6. A UV coating production line according to claim 5, characterized in that The clamping plates (35) are titanium alloy plates.
7. A UV coating production line according to claim 5, characterized in that
Citation Information
Patent Citations
UV coating line that can special -shaped roller coating
CN207222253U