Rivet missing detection device

By designing a rivet missing rivet detection device, and utilizing automated components to achieve automatic unloading and classification of the parts to be inspected, the problem of high labor intensity of manual unloading is solved, and the inspection efficiency and product classification accuracy are improved.

CN223970427UActive Publication Date: 2026-03-06JIANGSU YONGRUI PRECISION MASCH PARTS CO LTD
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Patent Information

Application Number
CN202520456916.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-03-06
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

In the existing process of detecting missing rivets, manual material handling is labor-intensive and requires manual product sorting, resulting in low efficiency.

Method used

Design a rivet missing rivet detection device, which uses components such as drive motor, rotating shaft, turntable, cylinder, rack and pinion, and gear to realize automatic feeding and classification of the parts to be detected, and uses a camera to collect structural images for image analysis to reduce manual operation.

Benefits of technology

It has achieved automated material unloading and sorting of inspection parts, reducing manual labor intensity, improving inspection efficiency, and effectively distinguishing between qualified and unqualified products.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223970427U_ABST
    Figure CN223970427U_ABST
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Abstract

The utility model discloses a rivet missing detection device which comprises an operation table and an adjusting assembly, the lower surface of the operation table is fixedly connected with an air cylinder, the output end of the air cylinder is fixedly connected with a rack, the lower surface of the operation table is fixedly connected with a fixing frame, the bottom inner wall of the fixing frame is fixedly connected with a bearing, and the bearing is fixedly connected with an adjusting assembly. A first rotating shaft is fixedly connected to the inner surface of the bearing, a gear is fixedly connected to the side surface of the first rotating shaft, a first rotating disc is fixedly connected to the upper surface of the first rotating shaft, and a first electric telescopic rod is fixedly connected to the upper surface of the first rotating disc; the adjusting assembly comprises a fixing rod, a double-end motor, a lead screw, a first sliding block, a second electric telescopic rod and a limiting frame, the device can discharge detected detection pieces, the labor intensity of manual discharging is reduced in the process, qualified detection pieces and unqualified detection pieces can be placed in a classified mode, and centralized treatment is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of rivet detection technology, and in particular to a rivet missing rivet detection device. Background Technology

[0002] Rivet missing riveting detection involves inspecting the riveted material to check for the presence of multiple sets of rivet heads and any missing riveting marks around the rivets, thereby determining whether the riveted material is up to standard.

[0003] Currently, rivet defect detection involves manually placing the material to be tested on a testing table, using a camera to capture images of the riveted area, and then analyzing the images using image processing software and comparing them with standard images to determine if there are any defective rivets. However, after the test is completed, the test piece needs to be manually removed, which is labor-intensive. In addition, operators also need to classify the qualified and unqualified products. Utility Model Content

[0004] The purpose of this invention is to provide a rivet missing rivet detection device, which can cut the tested parts into blanks, reducing the labor intensity of manual cutting.

[0005] To achieve the above objectives, a rivet missing rivet detection device is provided, comprising: an operating table and an adjusting assembly. A cylinder is fixedly connected to the lower surface of the operating table, and a rack is fixedly connected to the output end of the cylinder. A fixing frame is fixedly connected to the lower surface of the operating table, and a bearing is fixedly connected to the inner bottom wall of the fixing frame. A first rotating shaft is fixedly connected to the inner surface of the bearing, and a gear is fixedly connected to the side surface of the first rotating shaft. A first turntable is fixedly connected to the upper surface of the first rotating shaft, and a first electric telescopic rod is fixedly connected to the upper surface of the first turntable. The adjusting assembly includes a fixing rod, a double-headed motor, a lead screw, a first slider, a second electric telescopic rod, and a limiting frame. The upper surface of the first electric telescopic rod... The first electric telescopic rod is fixedly connected to the fixed rod. The fixed rod has a groove inside. The inner surface of the groove is fixedly connected to the double-headed motor. The output end of the double-headed motor is fixedly connected to the lead screw. The lower surface of the second electric telescopic rod is fixedly connected to the limiting frame. The inner surface of the limiting frame is fixedly connected to the third electric telescopic rod. The end of the third electric telescopic rod away from the limiting frame is fixedly connected to the limiting plate. The upper surface of the operating table is fixedly connected to the first placement box. The upper surface of the operating table is fixedly connected to the second placement box. The lower surface of the operating table is fixedly connected to the drive motor. The output end of the drive motor is fixedly connected to the second rotating shaft. The upper surface of the second rotating shaft is fixedly connected to the second turntable.

[0006] According to the aforementioned rivet missing rivet detection device, the lower surface of the first turntable is rotatably connected to the operating table, the side surface of the second rotating shaft is rotatably connected to the operating table, and the lower surface of the second turntable is rotatably connected to the operating table.

[0007] According to the aforementioned rivet missing rivet detection device, the side surface of the lead screw is threadedly connected to the first slider, and the lower surface of the first slider is fixedly connected to the second electric telescopic rod.

[0008] According to the aforementioned rivet missing rivet detection device, the inner surface of the groove is slidably connected to the first slider.

[0009] According to the aforementioned rivet missing rivet detection device, the second turntable is provided with a placement groove and a gripping groove. The placement groove is used to place the test piece, and the limiting frame can be moved into the gripping groove to facilitate gripping the test piece. The fixing block can lift the test piece.

[0010] According to the aforementioned rivet missing rivet detection device, a fixing block is fixedly connected to the bottom inner wall of the placement groove. The number of placement grooves is four and they are arranged in a ring. The multiple placement grooves facilitate semi-automatic feeding. While one set of test pieces is being tested, the operator can feed the next set of test pieces that need to be tested.

[0011] According to the aforementioned rivet missing rivet detection device, a support frame is fixedly connected to the upper surface of the operating table, an electric sliding groove is provided inside the support frame, a second slider is slidably connected to the inner surface of the electric sliding groove, and a camera acquisition structure is fixedly connected to the lower surface of the second slider.

[0012] According to the aforementioned rivet missing rivet detection device, a baffle is fixedly connected to the upper surface of the operating table, and the baffle is configured to prevent the fixing rod from rotating excessively.

[0013] The above-mentioned solution has the following beneficial effects:

[0014] By setting up a drive motor, a second rotating shaft, a second turntable, a cylinder, a rack, a gear, a first rotating shaft, a first turntable, a first electric telescopic rod, an adjustment assembly, a third electric telescopic rod, a limit plate, a first placement box, and a second placement box, the tested parts can be unloaded after testing. This reduces the labor intensity of manual unloading and allows qualified and unqualified tested parts to be classified and placed for convenient centralized processing.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the overall structure of a rivet missing rivet detection device according to the present invention;

[0018] Figure 2 This is a bottom view of a rivet missing rivet detection device according to the present invention;

[0019] Figure 3 This is a top view of a rivet missing rivet detection device according to the present invention;

[0020] Figure 4 for Figure 3 Sectional view at point AA;

[0021] Figure 5 This is a schematic diagram of the fixing rod structure of a rivet missing rivet detection device according to the present invention;

[0022] Figure 6 This is a schematic diagram of the limiting frame structure of a rivet missing rivet detection device according to the present invention;

[0023] Figure 7 This is a partial structural schematic diagram of a rivet missing rivet detection device according to the present invention.

[0024] Legend:

[0025] 1. Operating platform; 2. Cylinder; 3. Rack; 4. Fixing frame; 5. Bearing; 6. First rotating shaft; 7. Gear; 8. First turntable; 9. First electric telescopic rod; 10. Fixing rod; 11. Groove; 12. Dual-head motor; 13. Lead screw; 14. First slider; 15. Second electric telescopic rod; 16. Limiting frame; 17. Third electric telescopic rod; 18. Limiting plate; 19. First placement box; 20. Second placement box; 21. Drive motor; 22. Second rotating shaft; 23. Second turntable; 24. Placement groove; 25. Grabbing groove; 26. Fixing block; 27. Support frame; 28. Electric slide rail; 29. ​​Second slider; 30. Camera acquisition structure; 31. Adjustment component; 32. Baffle. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] Reference Figure 1-7This utility model provides a rivet missing riveting detection device, comprising: an operating table 1 and an adjustment component 31. A drive motor 21 is fixedly connected to the lower surface of the operating table 1, and a second rotating shaft 22 is fixedly connected to the output end of the drive motor 21. The side surface of the second rotating shaft 22 is rotatably connected to the operating table 1, and a second turntable 23 is fixedly connected to the upper surface of the second rotating shaft 22. The lower surface of the second turntable 23 is rotatably connected to the operating table 1. After the rivet missing riveting detection of the test piece is completed under the support frame 27, the drive motor 21 is started to drive the second rotating shaft 22 and the second turntable 23 to rotate, so that the test piece after detection is moved to the bottom of the fixed rod 10 for easy unloading.

[0028] A cylinder 2 is fixedly connected to the lower surface of the operating table 1. A rack 3 is fixedly connected to the output end of the cylinder 2. A fixed frame 4 is fixedly connected to the lower surface of the operating table 1. A bearing 5 is fixedly connected to the inner wall of the bottom of the fixed frame 4. A first rotating shaft 6 is fixedly connected to the inner surface of the bearing 5. A gear 7 is fixedly connected to the side surface of the first rotating shaft 6. A first turntable 8 is fixedly connected to the upper surface of the first rotating shaft 6. The lower surface of the first turntable 8 is rotatably connected to the operating table 1. A first electric telescopic rod 9 is fixedly connected to the upper surface of the first turntable 8. By activating the first electric telescopic rod 9, the test piece can be moved, and the height of the test piece can be adjusted to facilitate placing the test piece in the first placement box 19 or the second placement box 20 without touching the edge of the first placement box 19 or the second placement box 20. The upper surface of the operating table 1... The upper surface of the operating table 1 is fixedly connected to a first placement box 19, and the upper surface of the operating table 1 is fixedly connected to a second placement box 20. The output end of the starting cylinder 2 extends to drive the rack 3 to move. The rack 3 meshes with the gear 7. The movement of the rack 3 drives the gear 7, the first rotating shaft 6, the first electric telescopic rod 9, the fixed rod 10, and the test piece on the fixed rod 10 to rotate to one side of the first placement box 19. Qualified test pieces can be placed in the first placement box 19. Similarly, the output end of the starting cylinder 2 extends back, driving the gear 7, the first rotating shaft 6, the first electric telescopic rod 9, and the fixed rod 10 to rotate in the opposite direction to one side of the second placement box 20. Qualified test pieces can be placed in the second placement box 20. A baffle 32 is fixedly connected to the upper surface of the operating table 1. The baffle 32 is designed to prevent the fixed rod 10 from rotating excessively.

[0029] The adjustment assembly 31 includes a fixed rod 10, a dual-head motor 12, a lead screw 13, a first slider 14, a second electric telescopic rod 15, and a limiting frame 16. The upper surface of the first electric telescopic rod 15 is fixedly connected to the fixed rod 10. The fixed rod 10 has a groove 11 inside. The inner surface of the groove 11 is fixedly connected to the dual-head motor 12. The output end of the dual-head motor 12 is fixedly connected to the lead screw 13. The side surface of the lead screw 13 is threadedly connected to the first slider 14. The inner surface of the groove 11 is slidably connected to the first slider 14. The lower surface of the first slider 14 is fixedly connected to the second electric telescopic rod 15. The lower surface of the second electric telescopic rod 15 is fixedly connected to the limiting frame 16. Activating the second electric telescopic rod 15 moves the limiting frame 16. The height of the positioning frame 16 can be adjusted by moving the positioning frame 16. A third electric telescopic rod 17 is fixedly connected to the inner surface of the positioning frame 16. A limiting plate 18 is fixedly connected to the end of the third electric telescopic rod 17 away from the positioning frame 16. When the second electric telescopic rod 15 is started, the positioning frame 16 moves down and enters the gripping slot 25, so that the test piece is located between the two positioning frames 16 and the upper limiting plate 18. When the dual-head motor 12 is started, the lead screw 13 is rotated. The first slider 14, the second electric telescopic rod 15, and the positioning frame 16 on the lead screw 13 move in opposite directions towards the center a suitable distance to facilitate the gripping of the test piece. When the third electric telescopic rod 17 is started, the limiting plate 18 limits the upper and lower surfaces of the test piece.

[0030] The second turntable 23 has four placement slots 24 arranged in a ring. The multiple placement slots 24 facilitate semi-automatic feeding. While one set of test pieces is being tested, the operator can feed and unload the next set of test pieces. The second turntable 23 also has a gripping slot 25. The limiting frame 16 can move into the gripping slot 25 to facilitate gripping the test pieces. The bottom inner wall of the placement slot 24 is fixedly connected to a fixing block 26, which can raise the test piece so that the limiting plate 18 can limit the upper and lower sides of the test piece. The upper surface of the operating table 1 is fixedly connected to a support frame 27. The support frame 27 has an electric slide 28 inside. The inner surface of the electric slide 28 is slidably connected to a second slider 29. The lower surface of the second slider 29 is fixedly connected to a camera acquisition structure 30. Activating the electric slide 28 moves the second slider 29 and the camera acquisition structure 30, allowing adjustment of the position of the camera acquisition structure 30.

[0031] Working principle: After the rivet missing inspection of the test piece under the support frame 27 is completed, the drive motor 21 is started to drive the second rotating shaft 22 and the second turntable 23 to rotate, so that the test piece after inspection is moved to below the fixed rod 10. The second electric telescopic rod 15 is started to drive the limiting frame 16 to move down, and the limiting frame 16 enters the gripping groove 25, so that the test piece is located between the upper limit plate 18 of the two limiting frames 16. The double-head motor 12 is started to drive the lead screw 13 to rotate. The first slider 14, the second electric telescopic rod 15, and the limiting frame 16 on the lead screw 13 move in opposite directions to the center a suitable distance to facilitate the gripping of the test piece. The third electric telescopic rod 17 is started to drive the limiting plate 18 to limit the upper and lower surfaces of the test piece. The first electric telescopic rod 9 is started to drive the fixed rod 10 and the test piece to move upward. When the test piece passes the inspection, the output end of the cylinder 2 is started to extend and drive the rack 3 to move. The rack 3 meshes with the gear 7. The movement of the rack 3 drives the gear 7, the first rotating shaft 6, and the first electric telescopic rod 9. The fixed rod 10 rotates to one side of the first placement box 19. The first electric telescopic rod 9 is activated, which drives the fixed rod 10 and the test piece to move downward to a suitable position inside the first placement box 19. The third electric telescopic rod 17 is activated, which drives the limiting plate 18 to move and no longer limits the test piece. The double-headed motor 12 is activated, which drives the lead screw 13 to rotate. The first slider 14, the second electric telescopic rod 15, and the limiting frame 16 on the lead screw 13 move in opposite directions to both ends, completing the placement of the test piece. When the test piece fails the inspection due to missing rivets under the support frame 27, the output end of the cylinder 2 is activated to extend back, which drives the rack 3 to move. The movement of the rack 3 drives the gear 7, the first rotating shaft 6, the first electric telescopic rod 9, and the fixed rod 10 to rotate in opposite directions to one side of the second placement box 20. The above operation is repeated to place the test piece. This device can unload the test piece after inspection, reducing the labor intensity of manual unloading. It can also classify and place qualified and unqualified test pieces for convenient centralized processing.

[0032] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A rivet miss detection device, characterized by, Include: The operating platform (1) is connected with the adjusting assembly (31), the lower surface of the operating platform (1) is fixedly connected with a cylinder (2), the output end of the cylinder (2) is fixedly connected with a rack (3), the lower surface of the operating platform (1) is fixedly connected with a fixed frame (4), the bottom inner wall of the fixed frame (4) is fixedly connected with a bearing (5), the inner surface of the bearing (5) is fixedly connected with a first rotating shaft (6), the side surface of the first rotating shaft (6) is fixedly connected with a gear (7), the upper surface of the first rotating shaft (6) is fixedly connected with a first rotating disc (8), the upper surface of the first rotating disc (8) is fixedly connected with a first electric telescopic rod (9), the adjusting assembly (31) includes a fixed rod (10), a double-head motor (12), a lead screw (13), a first sliding block (14), a second electric telescopic rod (15) and a limiting frame (16), the upper surface of the first electric telescopic rod (9) is fixedly connected with the fixed rod (10), the inside of the fixed rod (10) is provided with a groove (11), the inner surface of the groove (11) is fixedly connected with the double-head motor (12), the output end of the double-head motor (12) is fixedly connected with the lead screw (13), the lower surface of the second electric telescopic rod (15) is fixedly connected with the limiting frame (16), the inner surface of the limiting frame (16) is fixedly connected with a third electric telescopic rod (17), one end of the third electric telescopic rod (17) away from the limiting frame (16) is fixedly connected with a limiting plate (18), the upper surface of the operating platform (1) is fixedly connected with a first placing box (19), the upper surface of the operating platform (1) is fixedly connected with a second placing box (20), the lower surface of the operating platform (1) is fixedly connected with a driving motor (21), the output end of the driving motor (21) is fixedly connected with a second rotating shaft (22), the upper surface of the second rotating shaft (22) is fixedly connected with a second rotating disc (23).

2. A rivet detection device according to claim 1, wherein The lower surface of the first rotating disc (8) is rotatably connected with the operating platform (1), the side surface of the second rotating shaft (22) is rotatably connected with the operating platform (1), and the lower surface of the second rotating disc (23) is rotatably connected with the operating platform (1).

3. The rivet miss detection apparatus of claim 1, wherein The side surface of the lead screw (13) is threadedly connected with the first sliding block (14), and the lower surface of the first sliding block (14) is fixedly connected with the second electric telescopic rod (15).

4. The rivet miss detection apparatus of claim 1, wherein The inner surface of the groove (11) is slidably connected with the first sliding block (14).

5. The rivet miss detection apparatus of claim 1, wherein The inside of the second rotating disc (23) is provided with a placing groove (24), and the inside of the second rotating disc (23) is provided with a grabbing groove (25).

6. A rivet detection device according to claim 5, wherein The bottom inner wall of the placing groove (24) is fixedly connected with a fixed block (26), the number of the placing groove (24) is four and is annularly distributed.

7. The rivet miss detection apparatus of claim 1, wherein The upper surface of the operating platform (1) is fixedly connected with a support frame (27), the inside of the support frame (27) is provided with an electric sliding groove (28), the inner surface of the electric sliding groove (28) is slidably connected with a second sliding block (29), and the lower surface of the second sliding block (29) is fixedly connected with a camera acquisition structure (30).

8. The rivet miss detection apparatus of claim 1, wherein, The upper surface of the operation table (1) is fixedly connected with a baffle (32).