Cleaning device for foamed ceramic plate

Abstract

The utility model relates to the technical field of foamed ceramic plate production, and discloses a cleaning device for a foamed ceramic plate, which comprises a rack provided with a conveying assembly with a plurality of conveying rollers arranged in parallel at intervals. A water spraying assembly, an upper air blowing assembly, a water absorbing assembly and a hot air drying assembly are sequentially arranged above the conveying assembly in the conveying direction. A lower water absorption roller is arranged under the water absorption assembly. A plurality of water spraying pipes are arranged below the water spraying assembly; a water storage cavity and a hot air cavity are formed in the position, below the conveying assembly, of the rack in the conveying direction. The foaming ceramic plate is flushed through the water spraying assembly and the water spraying pipe, residual water after the foaming ceramic plate is cleaned is blown off through the upper air blowing assembly and the lower air blowing assembly, water on the surface of the ceramic plate is sucked dry through the water suction assembly, the foaming ceramic plate is dried through the hot air assembly, manual participation is not needed in the whole process, and the construction efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of foamed ceramic board production technology, and in particular to a cleaning device for foamed ceramic boards. Background Technology

[0002] Currently, after the raw materials for foamed ceramic panels are removed from the kiln, they need to be cut into preset shapes and sizes using cutting equipment. After cutting, the foamed ceramic panels are packaged and stored.

[0003] During the cutting process, large pieces of waste material fall off the raw material, and some of the cutting debris adheres to the upper surface of the raw material. When using the aforementioned foamed ceramic panels, this adhering debris affects the surface smoothness of the foamed ceramic panels; during the puttying process, the putty is prone to peeling and flaking. Therefore, the foamed ceramic panels need to be cleaned before use, which increases labor costs and reduces construction efficiency. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide a cleaning device for foamed ceramic panels, which helps to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a cleaning device for foamed ceramic panels, comprising a frame, the frame having a conveying assembly with multiple parallel and spaced conveying rollers; above the conveying assembly, along the conveying direction of the foamed ceramic panels, a water spraying assembly, an upper blowing assembly, a water absorption assembly, and a hot air drying assembly are sequentially arranged; directly below the water absorption assembly, a lower water absorption roller is located between two adjacent conveying rollers; below the water spraying assembly, multiple water spray pipes are arranged between adjacent conveying rollers; below the conveying assembly, along the conveying direction of the foamed ceramic panels, the frame has a water storage chamber and a heating chamber respectively, the water storage chamber being connected to a water pump via a water pipe. The water pump is connected to a distributor via a water pipe. The distributor is connected to multiple water supply pipes located inside the frame via multiple water pipes. The water supply pipes are connected to the spray pipes. The distributor is also connected to a spray assembly via water pipes. A mesh frame is installed inside the heating chamber. Multiple spaced and parallel heating pipes are installed on the mesh frame. Multiple fans are installed at the bottom of the heating chamber via brackets. An air supply pipe is installed above the mesh frame. One end of the air supply pipe is connected to an air compressor via an air inlet pipe. The other end of the air supply pipe is connected to an upper air blowing assembly and a lower air blowing assembly via an air outlet pipe. The hot air drying assembly is connected to an air extraction pump via a hot air pipe. The air extraction pump is connected to the heating chamber via an air extraction pipe.

[0006] Furthermore, a baffle plate is provided between the water spray assembly and the upward blowing assembly.

[0007] Furthermore, the air supply duct has a serpentine structure.

[0008] Furthermore, the side wall of the water storage chamber is provided with a slot, a filter screen is inserted into the slot, and a cover plate located on the outside of the frame is fixed to the outer end of the filter screen.

[0009] Furthermore, the water absorption assembly includes a telescopic rod fixed to the top of the frame, the output end of the telescopic rod extending vertically downward through the top of the frame and connected to a U-shaped mounting bracket, and upper water absorption rollers rotatably mounted on both sides of the mounting bracket.

[0010] Furthermore, the water spraying assembly includes a central water spraying pipe parallel to the conveying direction of the foamed ceramic plate, with symmetrically arranged V-shaped water spraying pipes connected to both ends of the central water spraying pipe, and a water inlet pipe vertically connected to the central water spraying pipe.

[0011] Furthermore, the upper blowing assembly and the lower blowing assembly have the same structure, both including an air supply pipe; the air supply pipe is provided with an air delivery pipe, and the air supply pipe is provided with a plurality of connection holes communicating with the air delivery pipe at intervals; the top of the air delivery pipe is bent, and its outer end is provided with a plurality of air blowing holes.

[0012] Furthermore, the hot air drying assembly includes multiple parallel horizontal pipes, each connected to a vertical pipe, the vertical pipe connected to an air inlet pipe, and multiple air outlets spaced apart on the horizontal pipes.

[0013] Furthermore, a booster is installed on the water pipe connected to the water spray assembly. Beneficial effects

[0014] Compared with the prior art, this utility model has at least the following advantages: This device allows the foamed ceramic board to be washed by cleaning water sprayed from above and below along the conveying direction of the conveying component, washing away debris. After cleaning, it is blown off by high-pressure hot air from the upper and lower blowing components, which are set up above and below, to blow away residual debris and water droplets on its surface and bottom. Then, the upper and lower water suction rollers absorb the residual water stains on the surface. Finally, the hot air blown upward by the heating chamber and the hot air drawn out by the air pump through the air outlet are used to dry the bottom and surface of the foamed ceramic board. This series of cleaning actions of this device cleans the foamed ceramic board, avoiding manual cleaning of the foamed ceramic board and improving construction efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the internal structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the outer structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the water spray assembly of this utility model.

[0018] Figure 4 This is a structural schematic diagram of the upper / lower air blowing assembly of this utility model.

[0019] Figure 5 for Figure 4 A side view structural diagram.

[0020] Figure 6 This is a schematic diagram of the air supply pipe of the blower assembly of this utility model.

[0021] Figure 7 This is a schematic diagram of the structure of the hot air drying component of this utility model.

[0022] Figure 8 This is a schematic diagram of the water-absorbing component of this utility model.

[0023] Figure 9 This is a schematic diagram of the external structure of the filter screen of this utility model installed on the frame.

[0024] Figure 10 This is a schematic diagram of the conveying assembly of this utility model.

[0025] The diagram is labeled as follows: 1-Frame; 2-Water storage chamber; 3-Heating chamber; 4-Conveying assembly; 40-Conveying roller; 400-Roller shaft; 41-Lower suction roller; 5-Suction assembly; 50-Telescopic rod; 51-Mounting frame; 52-Upper suction roller; 6-Water spray assembly; 60-Intermediate water spray pipe; 61-V-shaped water spray pipe; 62-Water spray head; 63-Water inlet pipe; 7-Water baffle; 8-Upper blowing assembly; 9-Lower blowing assembly; 10-Foamed ceramic plate; 11-Hot air drying assembly; 110-Air inlet pipe; 111-Longitudinal pipe; 112-Transverse pipe; 113-Air outlet; 12-Air supply. Pipe; 13-Grid frame; 14-Heating pipe; 15-Fan; 16-Slot; 17-Water supply pipe; 18-Water spray pipe; 19-Water pump; 20-Diverter; 21-Water pipe; 22-Air outlet pipe; 23-Exhaust pipe; 24-Air pump; 25-Hot air pipe; 26-Air compressor; 27-Inlet pipe; 28-Filter screen; 29-Cover plate; 30-Booster; 31-Air supply pipe; 32-Connecting hole; 33-Air delivery pipe; 34-Blowout hole; 35-Power component; 350-Drive gear; 351-Driven gear; 352-Gear belt; 353-Motor. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, a detailed description is provided below in conjunction with the accompanying drawings and specific embodiments. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] See Figures 1-10 This embodiment provides a cleaning device for foamed ceramic panels, including a frame 1. The frame 1 is equipped with a conveying assembly 4 having multiple parallel and spaced conveying rollers 40, which are rotatably connected to the frame 1. The conveying rollers 40 in this conveying assembly are driven to rotate by a power assembly 35 to convey the foamed ceramic panels placed on the conveying rollers. The roller shaft 400 of one conveying roller 40 passes through the frame 1 and is connected to a drive gear 350. The roller shafts 400 of the remaining conveying rollers 40 pass through the frame 1 and are connected to driven gears 351. The drive gear 350 meshes with each driven gear 351 via a gear belt 352. The roller shaft 400 of the conveying roller 40 with the drive gear 350 is connected to a motor 353. After the motor 353 starts, the conveying roller 40 with the drive gear 350 rotates, driving the remaining driven gears 351 to rotate via the gear belt 352, causing the remaining conveying rollers 40 to rotate synchronously.

[0030] Above the conveying assembly 4, along the conveying direction of the foamed ceramic plate, a water spraying assembly 6, an upward blowing assembly 8, a water absorption assembly 5, and a hot air drying assembly 11 are arranged sequentially. A water baffle 7 is provided between the water spraying assembly 6 and the upward blowing assembly 8. Below the conveying assembly 4, along the conveying direction of the foamed ceramic plate, the frame 1 is provided with a water storage chamber 2 and a heating chamber 3, respectively.

[0031] The water-absorbing assembly 5 includes a telescopic rod 50 fixed to the top of the frame 1. The output end of the telescopic rod extends vertically downward through the top of the frame 1 and is connected to a U-shaped mounting bracket 51. Upper water-absorbing rollers 52 are rotatably mounted on both sides of the mounting bracket 51. The telescopic rod 50 is either electrically or hydraulically operated and is used to adjust the height of the upper water-absorbing rollers 52 to accommodate foamed ceramic panels of different thicknesses. A lower water-absorbing roller 41 is located directly below the upper water-absorbing roller 52, positioned between two adjacent conveying rollers 40. The lower water-absorbing roller 41 is rotatably connected to the machine body, and its roller shaft passes through the frame and is connected to a driven gear 351, which meshes with a gear belt 352. When the conveying assembly 4 is operating, the lower water-absorbing roller 41 rotates synchronously with each conveying roller 40.

[0032] In this embodiment, the water spray assembly 6 includes a central water spray pipe 60 parallel to the conveying direction of the foamed ceramic plate. Symmetrically arranged V-shaped water spray pipes 61 are connected to both ends of the central water spray pipe 60. A water inlet pipe 63 is vertically connected to the central water spray pipe 60. Multiple water spray heads 62 are provided on the central water spray pipe 60 and the V-shaped water spray pipes 61. Multiple water spray pipes 18 are located below the water spray assembly 5 and are positioned between adjacent conveying rollers 40. A water pump 19 is connected to the water storage chamber 2 via a water pipe 21. The water pump 19 is connected to a multi-inlet diverter 20 via a water pipe 21. The diverter 20 is connected to multiple water delivery pipes 17 located inside the frame 1 via multiple water pipes 21. The water delivery pipes 17 are connected to the water spray pipes 18. The diverter 20 is also connected to the inlet pipe 63 of the water spray assembly 6 via the water pipe 21. Preferably, a booster 30 is provided on the water pipe 21 connected to the water spray assembly 6.

[0033] In this embodiment, the side wall of the water storage chamber 2 is provided with a slot 16, and the frame is provided with an insertion port on one side of the slot 16. A filter screen 28 is inserted into the slot 16 from the insertion port. The outer end of the filter screen 28 is fixed with a cover plate 29 located on the outside of the frame 1. A sealing gasket is provided between the inner side of the cover plate 29 and the side wall of the frame 1.

[0034] In this embodiment, a mesh frame 13 is provided inside the heating chamber 3, and the mesh frame 13 has a plurality of evenly distributed mesh holes. A plurality of spaced and parallel heating tubes 14 are installed on the mesh frame 13. A plurality of fans 15 are installed at the bottom of the heating chamber 3 via a bracket 150, creating a gap between the fans 15 and the bottom of the heating chamber 3. The fans 15 blow the air heated by the heating tubes 14 upwards. A serpentine air supply duct 12 is located above the mesh frame 13. One end of the air supply duct 12 is connected to an air compressor 26 via an air inlet pipe 27; the other end of the air supply duct 12 is connected to an upper air supply assembly 8 and a lower air supply assembly 9 via an air outlet pipe 22 and a distributor, respectively. The air supply duct 12 heats the air flowing inside the heating chamber 3. The lower air supply assembly 9 is used to blow away debris and water below the foamed ceramic plate, and the upper air supply assembly 8 is used to blow away debris and water from the surface of the foamed ceramic plate. The upper blowing assembly 8 and the lower blowing assembly 9 have the same structure, both including an air supply pipe 31; the air supply pipe 31 is provided with an air delivery pipe 33, and the air supply pipe 31 is provided with a plurality of connecting holes 32 at intervals communicating with the air delivery pipe 33; the top of the air delivery pipe 33 is bent, and its outer end is provided with a plurality of air blowing holes 34. It should be noted that the air blown by the upper blowing assembly and the lower blowing assembly is only to blow away debris and water, and will not cause displacement, damage or deformation to the foamed ceramic plate.

[0035] In this embodiment, the hot air drying assembly 11 includes multiple parallel horizontal pipes 112, each horizontal pipe 112 being connected to a vertical pipe 111, and the vertical pipe 111 being connected to an air inlet pipe 110. Multiple air outlets 113 are spaced apart on the horizontal pipes 112. The air inlet pipe 110 is connected to an air extraction pump 24 via a hot air pipe 25, and the air extraction pump 24 is connected to the heating chamber 3 via an air extraction pipe 23.

[0036] In the specific implementation process, cleaning water for cleaning the foamed ceramic plates is injected into the water storage chamber. The water pump operates, drawing the cleaning water through the water pipe and delivering it to the water spray assembly 6 and the water supply pipe 17. The cleaning water is sprayed out through the water nozzle 62 on the water spray assembly 6 to wash away the debris on the surface of the foamed ceramic plates on the conveying assembly 4. The cleaning water in the water supply pipe 17 flows through the water spray pipe 18 and is sprayed out to wash away the debris on the bottom surface of the foamed ceramic plates. The cleaned water is filtered through the filter screen 28 and enters the water storage chamber 2 for recycling. The handle connected to the cover plate 29 is pulled periodically to remove the filter screen 28 and clean it to prevent clogging and affecting the filtration effect. The air compressor operates to send compressed air through the air intake pipe into the serpentine air supply pipe 12. The air supply pipe 12 is heated in the heating chamber 3. The serpentine structure extends the heating time of the air supply pipe 12. The heated compressed air is sent to the upper and lower air blowing assemblies through the air outlet pipe 22. After cleaning, the foamed ceramic panels pass through upper and lower air blowing components to remove water and residual debris from the upper and lower surfaces, further improving their cleanliness. Simultaneously, heated compressed air pre-dries the panels. The pre-dried panels then pass between upper and lower suction rollers to absorb any remaining water. Finally, they enter the hot air drying component, where a vacuum pump draws hot air through the air outlet 113 and blows it onto the surface of the foamed ceramic panels for drying. The bottom surface of the panels is dried by hot air blown upwards by a fan.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A cleaning device for foamed ceramic panels, characterized in that, The machine frame is provided with a conveying assembly with a plurality of parallel and spaced conveying rollers, a water spraying assembly, an upper blowing assembly, a water sucking assembly and a hot air drying assembly are sequentially arranged above the conveying assembly along the conveying direction of the foamed ceramic plate, a lower water sucking roller is arranged below the water sucking assembly between two adjacent conveying rollers, a plurality of water spraying pipes are arranged below the water spraying assembly between adjacent conveying rollers, a water storage cavity and a heating cavity are arranged below the conveying assembly along the conveying direction of the foamed ceramic plate, the water storage cavity is connected with a water pump through a water pipe, the water pump is connected with a flow divider through a water pipe, the flow divider is connected with a plurality of water pipes arranged inside the machine frame through a plurality of water pipes, the water pipes are connected with the water spraying pipes, the flow divider is further connected with the water spraying assembly through a water pipe, a grid is arranged in the heating cavity, a plurality of parallel and spaced heating pipes are arranged on the grid, a plurality of fans are arranged on the bottom of the heating cavity through a support, an air supply pipe is arranged above the grid, one end of the air supply pipe is connected with an air compressor through an air inlet pipe, the other end of the air supply pipe is connected with the upper blowing assembly and the lower blowing assembly through an air outlet pipe, the hot air drying assembly is connected with a gas suction pump through a hot air pipe, and the gas suction pump is communicated with the heating cavity through a gas suction pipe.

2. The cleaning device for foamed ceramic boards according to claim 1, characterized in that, A water blocking plate is arranged between the water spraying assembly and the upper blowing assembly.

3. The cleaning device for foamed ceramic board according to claim 1, wherein The air supply pipe is in a serpentine structure.

4. The cleaning device for foamed ceramic boards according to claim 1, characterized in that, A slot is arranged on the side wall of the water storage cavity, a filter screen is arranged in the slot, and an outer end of the filter screen is fixed with a cover plate arranged outside the machine frame.

5. The cleaning device for foamed ceramic panels according to claim 1, characterized in that, The water sucking assembly comprises a telescopic rod fixed on the top of the machine frame, an output end of the telescopic rod vertically penetrates the top of the machine frame and is connected with a U-shaped mounting rack, and upper water sucking rollers are rotatably arranged on both sides of the mounting rack.

6. The cleaning device for foamed ceramic panels according to claim 1, characterized in that, The water spraying assembly comprises a middle water spraying pipe parallel to the conveying direction of the foamed ceramic plate, V-shaped water spraying pipes are symmetrically arranged at both ends of the middle water spraying pipe, and a water inlet pipe is vertically connected with the middle water spraying pipe.

7. The cleaning device for foamed ceramic panels according to claim 1, characterized in that, The upper blowing assembly and the lower blowing assembly are the same in structure and each comprises a gas conveying pipe, a gas supply pipe is arranged on the gas conveying pipe, a plurality of connecting holes are arranged on the gas conveying pipe and are in communication with the gas supply pipe, and the top of the gas supply pipe is in a bent shape and is provided with a plurality of blowing holes at an outer end thereof.

8. The cleaning device for foamed ceramic panels according to claim 1, characterized in that, The hot air drying assembly comprises a plurality of parallel arranged horizontal pipes, a vertical pipe is connected with the horizontal pipes, an air inlet pipe is connected with the vertical pipe, and a plurality of air outlet holes are arranged on the horizontal pipes.

9. The cleaning device for foamed ceramic panels according to claim 1, characterized in that, A booster is arranged on the water pipe connected with the water spraying assembly.

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