Integrated transducer
By designing an integrated transducer and utilizing the positioning structure of the limiting part and the mounting groove, the problem of complex transducer installation was solved, enabling convenient installation and stable cutting, and improving the operating efficiency of the XY cutting machine.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-22
- Publication Date
- 2026-03-06
AI Technical Summary
The installation process of existing transducers in XY cutting machines is complicated, which affects work efficiency. In addition, the traditional chuck structure increases the burden and makes it difficult to meet the convenience requirements of industrial automation.
An integrated transducer was designed. By setting a first limiting part and a second limiting part on the side wall of the transducer body, it forms a positioning with the step in the mounting groove of the XY cutting machine, eliminating the traditional chuck and improving the convenience and stability of installation.
It enables convenient installation of the transducer and XY cutting machine, improves installation reliability and cutting stability, reduces operational complexity, and increases processing efficiency.
Smart Images

Figure CN223971814U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of ultrasonic cutting, and in particular to integrated transducers. Background Technology
[0002] Industrial automation and digitalization of production lines are an inevitable trend. Ultrasonic equipment, as part of industrial automation, will inevitably see large-scale application. However, in the field of automatic XY cutting, ordinary cutting tools are still being used. Efficiency and the surface finish after cutting are severely affected, especially for cutting composite materials, which is extremely difficult. Furthermore, the cutting head of XY cutting machines has already become a de facto industrial standard.
[0003] Currently, the chuck for holding the cutting blade is a cylinder with a diameter of 40mm and a length of 90mm. The diameter is standard. During operation, the transducer needs to be installed into the chuck, and then the chuck needs to be installed into the frame structure of the XY cutting machine, which increases the workload. Therefore, it is necessary to design an integrated transducer that is easy to install. Utility Model Content
[0004] To address the issue of easily integrating the transducer directly into the frame structure of the XY cutting machine, this application provides an integrated transducer.
[0005] The integrated transducer provided in this application adopts the following technical solution: it includes a transducer body forming a first limiting part and a second limiting part;
[0006] The cutter head is fixedly mounted at the end of the transducer body;
[0007] The transducer body is constructed in a cylindrical shape; the frame structure sleeve forms a mounting groove for the transducer body to fit; the inner wall of the mounting groove forms a first step and a second step corresponding to the first limiting part and the second limiting part, respectively.
[0008] By setting a first limiting part and a second limiting part on the side wall of the transducer body, the positioning and clamping function of the original tool holder is maximized, so that the transducer body can be positioned with the first step and the second step in the mounting groove; thus, there is no need to use a chuck for adaptation, which improves the convenience and reliability of installation, and theoretically does not affect the accuracy of the tool.
[0009] Optionally, both the first limiting part and the second limiting part are located on the radially protruding part of the side wall of the main body;
[0010] The first limiting part and the second limiting part are distributed vertically along the axial direction of the main body.
[0011] Optionally, the surface of the first limiting part that is away from the cutter head is defined as surface A;
[0012] The surface of the second limiting part near the cutter head is positioned as surface B;
[0013] On the same plane, there is a spacing H between surface A and surface B along the axial direction of the main body;
[0014] The spacing H is approximately 90mm.
[0015] Optionally, the tip of the cutter has a vertex D;
[0016] On the same plane, the distance from vertex D to surface A along the axial direction of the main body is L;
[0017] The spacing L is approximately 120mm.
[0018] Optionally, the distance between the two side walls of the first limiting part / second limiting part is 40mm.
[0019] Optionally, there is a gap K between the inner wall of the mounting groove and the side wall of the main body;
[0020] Wherein, the gap K is 0.1mm or greater. In summary, this application provides a first limiting part and a second limiting part on the side wall of the transducer body so that the transducer body can be positioned with the first step and the second step in the mounting groove; thus, there is no need for fitting with a clamp, which improves the convenience of installation; and since the connection of the clamp is eliminated and replaced with an integrated design, the rigidity of the transducer can be improved, so that the cutting is more stable during the processing. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;
[0022] Figure 2 This is a schematic half-sectional view of an embodiment of this application;
[0023] Figure 3 yes Figure 2 Enlarged view of point A in the middle;
[0024] Figure 4 This is a sectional view of the structural sleeve; Figure 5 This is a structural diagram of an integrated transducer.
[0025] Reference numerals: 100, integrated transducer; 101, structural sleeve; 102, mounting groove; 103, first step; 104, second step; 105, mounting sleeve; 1, transducer body; 2, cutter head; 3, surface A; 4, surface B; 5, vertex D; 6, spacing H; 7, spacing N; 8, spacing L; 9, gap K; 10, first limiting part; 11, second limiting part. Detailed Implementation
[0026] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0027] It should also be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0028] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0029] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0030] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0031] This application discloses an integrated transducer 100, installed within the frame structure sleeve 101 of an XY cutting device, comprising: a transducer body 1 and a cutter head 2; specifically, the transducer body 1 is constructed in a cylindrical shape, adapted to fit the mounting groove 102 formed by the frame structure sleeve 101; wherein, the inner wall of the mounting groove 102 has radially protruding portions forming a first step 103 and a second step 104; the sidewall of the transducer body 1 has radially protruding portions forming a first limiting portion 10 and a second limiting portion 11 respectively abutting against the first step 103 and the second step 104; when the transducer body 1 is inserted into the mounting groove 102, the first limiting portion 10 abuts against the first step 103, and the second limiting portion 11 abuts against the second step 104, thereby limiting the transducer body 1 in a first direction of the frame structure sleeve 101; the first direction is... Figure 2 The first straight line Q direction is shown in the figure;
[0032] The transducer body 1 is fixedly mounted with a cutter head 2 at its end. After the transducer body 1 is limited in the first direction of the mounting groove 102, only the cutter head 2 protrudes from the end of the structural sleeve 101.
[0033] More specifically, the surface of the first limiting part 10 away from the cutter head 2 is defined as surface A 3, and the surface of the second limiting part 11 close to the cutter head 2 is positioned as surface B 4; the longitudinal section formed along the axial direction of the transducer body 1 is defined as the first reference surface; the distance H between surface A 3 and surface B 4 on the first reference surface is 90 mm; the end of the cutter head 2 has a vertex D5, and on the first reference surface, the distance L between vertex D5 and surface A 3 is 120 mm.
[0034] More specifically, the distance N between the two sides of the first limiting part 10 / the second limiting part 11 on the first reference plane is 40mm to accommodate the inner diameter of the mounting groove 102;
[0035] With the above-described structure, the transducer body 1 and the cutter head 2 can be directly installed inside the frame structure sleeve 101 of the XY cutting equipment; there is no need to install an installation sleeve on the outside of the transducer body 1 to fit the structure sleeve 101, which improves the convenience of installation.
[0036] More specifically, on the first reference plane, the inner wall of the mounting groove 102 and the side wall of the transducer body 1 have a gap K of 0.2 mm.
[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An integrated transducer mounted within a gantry structure housing of an XY cutting apparatus, characterized by, The application relates to an integrated transducer. The transducer body forms a first limiting part and a second limiting part. The tool head is fixedly arranged at the end of the transducer body. The transducer body is in a cylindrical shape. The mounting groove of the rack structure sleeve forms a first step and a second step corresponding to the first limiting part and the second limiting part respectively.
2. The integrated transducer according to claim 1, wherein: The first limiting part and the second limiting part are located on the radial direction of the convex part of the side wall of the transducer body. The first limiting part and the second limiting part are distributed in the axial direction of the transducer body.
3. The integrated transducer according to claim 1, wherein: The surface of the first limiting part away from the tool head is defined as the A surface. The surface of the second limiting part close to the tool head is defined as the B surface. In the same plane, the distance between the A surface and the B surface in the axial direction of the transducer body is H. The value of H is about 90mm.
4. The integrated transducer according to claim 3, wherein: The end of the tool head has a vertex D. In the same plane, the distance between the vertex D and the A surface in the axial direction of the transducer body is L. The value of L is about 120mm.
5. The integrated transducer according to claim 1, wherein: The distance between the two side walls of the first limiting part / second limiting part is 40mm.
6. The integrated transducer according to claim 1, wherein: The distance between the inner wall of the mounting groove and the side wall of the transducer body is K, and K is greater than 0.2mm.