Vertical injection molding machine

By introducing a scraping assembly and clamping system into a vertical injection molding machine, residual adhesive material in the injection head is automatically cleaned, solving the safety risks and equipment blockage problems caused by manual cleaning and improving the safety and reliability of the equipment.

CN223972023UActive Publication Date: 2026-03-06JIAOZUO CITY BRAKE
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Patent Information

Application Number
CN202520650337.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-06
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

After each injection molding process, plastic residue remains at the injection port of existing injection molding machines, requiring manual cleaning. This poses a risk of high-temperature contact and potential blockage, leading to equipment malfunctions and safety hazards.

Method used

Design a vertical injection molding machine equipped with a scraper assembly and a clamping system. The injection head and scraper are driven by a cylinder to automatically clean residual glue from the injection head and avoid clogging. The automatic scraping is achieved by using a motor-driven slider and synchronous belt drive.

Benefits of technology

It achieves automated cleaning of the injection head, avoids the risk of manual contact with high temperatures, reduces the probability of equipment blockage, and improves safety and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of injection molding machines, and particularly relates to a vertical injection molding machine which comprises a base, a flat plate is fixedly connected to the top end of the base; the top end of the flat plate is fixedly connected with a group of supporting rods; the top ends of the supporting rods are fixedly connected with a top plate. A cylinder telescopic rod is arranged at the top end of the top plate; the telescopic end of a telescopic rod of the air cylinder is fixedly connected with a connecting block; an injection molding pipe is arranged at the bottom end of the connecting plate; an injection molding head is fixedly connected to the bottom end of the injection molding rod; a first groove is formed in the top end of the flat plate; in order to overcome the defects in the prior art, the defects that after an existing injection molding machine conducts primary injection molding, plastic remains at an injection molding opening, the injection molding opening needs to be cleaned manually, and when workers clean the residues at the injection molding opening, high-temperature plastic materials or sharp mold parts are likely to be in contact, and consequently the injection molding opening needs to be cleaned manually are overcome. The risk of being scalded or scratched exists, and residues of the pouring gate may block an injection system of an injection molding machine or a runner of a mold, so that equipment failures and safety accidents are caused.
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Description

Technical Field

[0001] This utility model belongs to the field of injection molding machine technology, specifically a vertical injection molding machine. Background Technology

[0002] Vertical injection molding machines are common mechanical devices mainly used for molding plastic products. The working principle of a vertical injection molding machine is to heat and melt a certain amount of plastic, then inject the molten plastic into a specific mold through a screw, and then process it into the desired product. The injection system plays a crucial role in this process; it plasticizes the plastic before injection, ensuring the molding effect of the product.

[0003] In the existing technology, after a single injection molding process, plastic residue remains at the injection gate of the existing injection molding machine, which requires manual cleaning. When cleaning the gate residue, the operator may come into contact with hot plastic materials or sharp mold parts, posing a risk of burns or cuts. The gate residue may also block the injection system of the injection molding machine or the flow channel of the mold, causing equipment failure and safety accidents.

[0004] Therefore, this utility model provides a vertical injection molding machine. Utility Model Content

[0005] To address the shortcomings of existing technology and solve the problem of plastic residue remaining at the injection gate after a single injection, manual cleaning of the injection gate is required. However, manual cleaning of the gate residue may involve contact with hot plastic materials or sharp mold parts, posing a risk of burns or cuts. Furthermore, the residue may clog the injection system of the injection molding machine or the flow channel of the mold, leading to equipment malfunctions and safety accidents.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A vertical injection molding machine of this utility model includes a base; a flat plate is fixedly connected to the top of the base; a set of support rods is fixedly connected to the top of the flat plate; a top plate is fixedly connected to the top of the set of support rods; a cylinder telescopic rod is provided at the top of the top plate; a connecting block is fixedly connected to the telescopic end of the cylinder telescopic rod; an injection tube is provided at the bottom of the connecting plate; an injection head is fixedly connected to the bottom of the injection rod; a first groove is provided at the top of the flat plate; a lower mold is provided in the first groove; an upper mold is provided at the top of the lower mold; a set of clamping plates is provided at the top of the flat plate; an injection port is provided at the top of the upper mold; a pair of sliding grooves are provided at the top of the flat plate; a scraper assembly is provided at the top of the flat plate; the scraper assembly is used to clean the injection head.

[0007] Preferably, the scraping assembly includes a slider and a transmission unit; a pair of sliders are slidably connected in a pair of grooves; a connecting plate is fixed to one side of the pair of sliders; a first scraper is fixed to the top of the connecting plate; and a collection frame is slidably connected to the first scraper.

[0008] Preferably, the transmission unit includes a first motor; the first motor is fixedly connected to one side of the plate; the output end of the first motor is provided with a first threaded rod; one end of the first threaded rod passes through the plate; a second threaded rod is rotatably connected to one side of the plate; one end of the second threaded rod passes through the plate and is rotatably connected to one side of the slide groove; a pair of sliders are respectively threadedly connected to the first threaded rod and the second threaded rod; a first synchronous pulley is fixedly connected to the first threaded rod; a second synchronous pulley is fixedly connected to the second threaded rod; the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt drive.

[0009] Preferably, a square box is fixedly connected inside the base; a set of through slots is opened at the top of the square box; the set of through slots extends upward through the flat plate; a set of clamping plates are slidably connected in the set of through slots; a power component is provided inside the base; the power component is used to drive the movement of the clamping plates.

[0010] Preferably, the power component includes a second motor; the second motor is fixedly connected to the bottom end of the square box; the output end of the second motor is provided with a first rotating rod; one end of the first rotating rod passes through the square box and is rotatably connected inside the square box, and is fixedly connected to a first bevel gear; a set of second bevel gears is rotatably connected inside the square box; one end of each set of second bevel gears is fixedly connected to a third threaded rod; one end of each third threaded rod is rotatably connected to the inner sidewall of the square box; a set of clamping plates are threadedly connected to the third threaded rods; and each set of second bevel gears meshes with the first bevel gear.

[0011] Preferably, a toothed plate is fixedly connected to the top of the plate; a sleeve is rotatably connected to one side of one of the pair of sliders, and one end of the sleeve passes through the slider; a threaded shaft is threadedly connected to the sleeve; one end of the threaded shaft is rotatably connected to one side of the collection frame; a first gear is fixedly connected to one end of the sleeve; the first gear meshes with the toothed plate.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The vertical injection molding machine of this utility model is provided with a base, the top of which is fixed to a flat plate. The top of the flat plate is then fixed to a top plate by a set of support rods. After the operator places the lower mold in the first groove, the lower mold can be fixed by a set of clamping plates. Then, the injection head is driven by the cylinder telescopic rod to perform injection molding in the upper and lower molds. After the injection is completed, the cylinder drives the injection head back to its original position. The injection head can then be scraped by the glue scraping component to prevent the injection head from clogging during the next injection, which would cause damage to the equipment.

[0014] 2. The vertical injection molding machine of this utility model allows a pair of sliders to slide within a pair of grooves. When the transmission unit drives the pair of sliders to move to one side, the first scraper on the connecting plate can scrape the injection head to remove residual glue, preventing blockage and equipment damage during the next injection. The operator can also stop the first motor after the pair of sliders have moved to the other end of the groove, allowing the plastic inside the mold to dry and be removed. After the next injection, the first motor can be turned on to return the scraper. Since the first scraper can scrape glue from both sides, the other side scrapes the injection head during the return stroke. The collection frame collects the glue from both sides of the first scraper. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 yes Figure 1 Enlarged view of A in the middle;

[0018] Figure 3 This is the front view of this utility model;

[0019] Figure 4 This is a sectional view of the present invention;

[0020] Figure 5 This is a partial view of the present invention;

[0021] In the diagram: 1. Base; 2. Flat plate; 3. Support rod; 4. Top plate; 5. Cylinder telescopic rod; 6. Connecting block; 7. Injection tube; 8. Injection head; 9. First groove; 10. Lower mold; 11. Upper mold; 12. Clamping plate; 13. Injection port; 14. Slide groove; 15. Slider; 16. Connecting plate; 17. First scraper; 18. Collection frame; 19. First motor; 20. First threaded rod; 21. Second threaded rod; 22. First synchronous pulley; 23. Second synchronous pulley; 24. Synchronous belt; 25. Square box; 26. Through groove; 27. Second motor; 28. First rotating rod; 29. ​​First bevel gear; 30. Second bevel gear; 31. Third threaded rod; 32. Gear plate; 33. Threaded shaft; 34. Sleeve; 35. First gear. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 5As shown in the embodiment of this utility model, a vertical injection molding machine includes a base 1; a flat plate 2 is fixedly connected to the top of the base 1; a set of support rods 3 is fixedly connected to the top of the flat plate 2; a top plate 4 is fixedly connected to the top of the set of support rods 3; a cylinder telescopic rod 5 is provided at the top of the top plate 4; a connecting block 6 is fixedly connected to the telescopic end of the cylinder telescopic rod 5; an injection tube 7 is provided at the bottom of the connecting plate 16; an injection head 8 is fixedly connected to the bottom of the injection rod; a first groove 9 is opened at the top of the flat plate 2; a lower mold 10 is provided in the first groove 9; an upper mold 11 is provided at the top of the lower mold 10; a set of clamping plates 12 is provided at the top of the flat plate 2; an injection port 13 is opened at the top of the upper mold 11; the top of the flat plate 2... A pair of sliding grooves 14 are provided; a scraper assembly is provided at the top of the plate 2; the scraper assembly is used to clean the injection head 8. During operation, the plate 2 is fixed to the top of the base 1 by setting the base 1, and the top of the plate 2 is fixed to the top plate 4 by a set of support rods 3. After the operator places the lower mold 10 in the first groove 9, the lower mold 10 can be fixed by a set of clamping plates 12. Then, the injection head 8 is driven by the cylinder telescopic rod 5 to perform injection molding in the upper mold 11 and the lower mold 10. After the injection is completed, the cylinder drives the injection head 8 back to its original position, and the scraper assembly can be used to scrape the injection head 8 to avoid clogging of the injection head 8 during the next injection, which would cause damage to the equipment.

[0024] The scraping assembly includes sliders 15 and a transmission unit; a pair of sliders 15 are slidably connected in a pair of grooves 14; a connecting plate 16 is fixedly connected to one side of the pair of sliders 15; a first scraper 17 is fixedly connected to the top of the connecting plate 16; a collection frame 18 is slidably connected to the first scraper 17. During operation, by causing the pair of sliders 15 to slide in the grooves 14, when the transmission unit moves the pair of sliders 15 to one side, the first scraper 17 on the connecting plate 16 can scrape the injection head 8. The residual glue on the injection head 8 is scraped off to prevent clogging and equipment damage during the next injection. After the pair of sliders 15 move to the other end of the slide 14, the operator can stop the first motor 19, wait for the plastic inside the mold to dry and remove it, and then inject the glue again. After that, the operator can turn on the first motor 19 to make the scraper return. Since the first scraper 17 can scrape glue from both sides, the other side can scrape the injection head 8 during the return stroke. The collection frame 18 can collect the glue from both sides of the first scraper 17.

[0025] The transmission unit includes a first motor 19; the first motor 19 is fixedly connected to one side of the plate 2; the output end of the first motor 19 is provided with a first threaded rod 20; one end of the first threaded rod 20 passes through the plate 2; a second threaded rod 21 is rotatably connected to one side of the plate 2; one end of the second threaded rod 21 passes through the plate 2 and is rotatably connected to one side of the slide groove 14; a pair of sliders 15 are respectively threadedly connected to the first threaded rod 20 and the second threaded rod 21; a first synchronous pulley 22 is fixedly connected to the first threaded rod 20; a second synchronous pulley 23 is fixedly connected to the second threaded rod 21; the first synchronous pulley 22 and the second synchronous pulley 23 are connected by a synchronous belt 24. During operation, by fixing the first motor 19 to one side of the plate 2, when the first motor 19 drives the first threaded rod 20 to rotate, the first threaded rod 20 will drive the second rotating rod to rotate through the synchronous belt 24, so that the sliders 15 move forward simultaneously in the slide groove 14, thereby driving the first scraper 17 to scrape the glue on the injection head 8.

[0026] A square box 25 is fixedly connected inside the base 1; a set of through slots 26 are opened at the top of the square box 25; the set of through slots 26 extends upward through the flat plate 2; a set of clamping plates 12 are slidably connected in the set of through slots 26; a power component is provided inside the base 1; the power component is used to drive the movement of the clamping plates 12. During operation, the square box 25 is set inside the base 1, and the power component is set inside the square box 25. Since the lower mold 10 is fixed by a set of clamping plates 12, when the operator needs to replace the lower mold 10, the power component can drive the set of clamping plates 12 to move simultaneously, so that the pair of clamping plates 12 no longer clamp and fix the lower mold 10. The operator can take away the lower mold 10 to be replaced and place the required lower mold 10 inside the first groove 9. Then, the set of clamping plates 12 clamps the lower mold 10 from all sides simultaneously. In this way, the replacement of the entire set of molds can be completed very easily.

[0027] The power component includes a second motor 27; the second motor 27 is fixedly connected to the bottom end of the square box 25; the output end of the second motor 27 is provided with a first rotating rod 28; one end of the first rotating rod 28 passes through the square box 25 and is rotatably connected inside the square box 25, and is fixedly connected to a first bevel gear 29; a set of second bevel gears 30 is rotatably connected inside the square box 25; one end of each set of second bevel gears 30 is fixedly connected to a third threaded rod 31; one end of each third threaded rod 31 is rotatably connected to the inner side wall of the square box 25; a set of clamping plates 12 are threadedly connected to the third threaded rods 31; the set of second bevel gears 30 meshes with the first bevel gears 29. During operation, by fixing the second motor 27 to the bottom end of the square box 25, when the operator starts the second motor 27, the first rotating rod 28 will drive the first bevel gear 29 to rotate, causing the set of second bevel gears 30 to drive the clamping plates 12 to move, which can clamp or release the clamping of the lower mold 10, making it convenient for the operator to change the mold.

[0028] A toothed plate 32 is fixedly connected to the top of the plate 2; a sleeve 34 is rotatably connected to one side of one of the pair of sliders 15, and one end of the sleeve 34 passes through the slider 15; a threaded shaft 33 is internally threaded to the sleeve 34; one end of the threaded shaft 33 is rotatably connected to one side of the collection frame 18; a first gear 35 is fixedly connected to one end of the sleeve 34; the first gear 35 meshes with the toothed plate 32. During operation, by fixing the toothed plates 32 to the top of the plate 2, when the first motor 19 drives the pair of sliders 15 to move to one side, the first scraper 17 will... When the first scraper 17 removes the residual glue from the injection head 8, the glue will adhere to the scraped area and may affect the next scraping operation. Therefore, when the first motor 19 drives the slider 15 to return, the first gear 35 will mesh with the toothed plate 32, causing the collection frame 18 to move on the first connecting plate 16 and scrape the scraped area of ​​the first scraper 17 to collect the injection glue. In this way, the first scraper 17 can still scrape the injection head 8 in the next scraping operation.

[0029] Working principle: A base 1 is set up, and a plate 2 is fixed to the top of the base 1. A set of support rods 3 then fixes the top plate 4 to the top of the plate 2. After the operator places the lower mold 10 into the first groove 9, a set of clamping plates 12 can be used to fix the lower mold 10. Then, the cylinder extension rod 5 drives the injection head 8 to perform injection molding into the upper mold 11 and the lower mold 10. After injection molding is complete, the cylinder drives the injection head 8 back to its original position. The glue scraper assembly can then scrape the glue from the injection head 8 to prevent clogging and damage to the equipment during the next injection. A pair of sliders 15 slide within a pair of grooves 14. When the transmission unit moves the pair of sliders 15 to one side, the first scraper on the connecting plate 16... Plate 17 can scrape the injection head 8 to remove residual glue, preventing clogging and equipment damage during the next injection. After the pair of sliders 15 move to the other end of the groove 14, the operator can stop the first motor 19, wait for the plastic inside the mold to dry and be removed, and then restart the first motor 19 to return the scraper. Since both sides of the first scraper 17 can scrape, the other side scrapes the injection head 8 during the return stroke. The collection frame 18 collects the glue from both sides of the first scraper 17. By fixing the first motor 19 to one side of the plate 2, when the first motor 19 drives the first threaded rod 20 to rotate, the first threaded rod 20 is driven by the synchronous belt 24. The second rotating rod rotates, causing the slider 15 to move forward simultaneously within the groove 14, thereby driving the first scraper 17 to scrape the glue off the injection head 8. A square box 25 is installed inside the base 1, and a power component is installed inside the square box 25. Because the lower mold 10 is fixed by a set of clamping plates 12, when the operator needs to replace the lower mold 10, the power component can drive the set of clamping plates 12 to move simultaneously, so that the clamping plates 12 are no longer clamping and fixing the lower mold 10. The operator can then remove the lower mold 10 to be replaced and place it inside the first groove 9. Then, the set of clamping plates 12 will simultaneously clamp the lower mold 10 from all sides, thus easily completing the replacement of the entire mold. For mold replacement, a second motor 27 is fixed to the bottom of the square box 25. When the operator starts the second motor 27, the first rotating rod 28 drives the first bevel gear 29 to rotate, causing a set of second bevel gears 30 to move the clamping plate 12. This allows for clamping or unclamping of the lower mold 10, facilitating mold replacement. A toothed plate 32 is fixed to the top of the plate 2. When the first motor 19 drives a pair of sliders 15 to move to one side, the first scraper 17 scrapes the glue off the injection head 8. After the first scraper 17 removes the residual glue from the injection head 8, the glue may adhere to the scraped area, potentially affecting the next scraping operation. Therefore, when the first motor 19 drives the sliders 15 back, [the scraper 17 is used to remove the glue].The first gear 35 meshes with the toothed plate 32, causing the collecting frame 18 to move on the first connecting plate 16. This scrapes the scraping area of ​​the first scraper 17, collecting the injection molding compound. Thus, the first scraper 17 can continue to scrape the injection head 8 in the next scraping operation.

[0030] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A vertical injection molding machine characterized by: The utility model provides a plastic injection moulding machine, including base (1), the top of base (1) is fixedly connected with flat plate (2), the top of flat plate (2) is fixedly connected with a group of support rod (3), a group of the top of support rod (3) is fixedly connected with top plate (4), the top of top plate (4) is equipped with air cylinder telescopic link (5), and the telescopic end of air cylinder telescopic link (5) is fixedly connected with connecting block (6), and the bottom of connecting block (6) is equipped with injection tube (7), and the bottom of injection tube is fixedly connected with injection head (8), and the top of flat plate (2) is equipped with first recess (9), and the first recess (9) is equipped with lower mould (10), and the top of lower mould (10) is equipped with upper mould (11), and the top of flat plate (2) is equipped with a group of clamping plate (12), and the top of upper mould (11) is equipped with injection port (13), and the top of flat plate (2) is equipped with a pair of sliding slot (14), and the top of flat plate (2) is equipped with glue scraping subassembly, and glue scraping subassembly is used to clean injection head (8).

2. A vertical injection molding machine according to claim 1, characterized in that: The glue scraping subassembly includes sliding block (15) and transmission unit, a pair of sliding block (15) are slidably connected in a pair of sliding slot (14) respectively, a pair of sliding block (15) are fixedly connected with connecting plate (16) on opposite sides, the top of connecting plate (16) is fixedly connected with first scraper (17), and the first scraper (17) is slidably connected with collection frame (18).

3. A vertical injection molding machine according to claim 2, characterized in that: The transmission unit includes first motor (19), the first motor (19) is fixedly connected on one side of flat plate (2), the output of first motor (19) is equipped with first screw rod (20), one end of first screw rod (20) penetrates flat plate (2), one side of flat plate (2) is rotatably connected with second screw rod (21), one end of second screw rod (21) penetrates flat plate (2) and is rotatably connected on one side inside sliding slot (14), a pair of sliding block (15) are threadedly connected on first screw rod (20) and second screw rod (21) respectively, first synchronous wheel (22) is fixedly connected on first screw rod (20), second synchronous wheel (23) is fixedly connected on second screw rod (21), and first synchronous wheel (22) and second synchronous wheel (23) are drivenly connected through synchronous belt (24).

4. A vertical injection molding machine according to claim 3, characterized in that: The inside of base (1) is fixedly connected with square box (25), a group of through grooves (26) are formed in the top of square box (25), a group of through grooves (26) penetrate flat plate (2) upwards, a group of clamping plate (12) are slidably connected in a group of through grooves (26) respectively, and the inside of base (1) is equipped with power part, and the power part is used to move clamping plate (12).

5. A vertical injection molding machine according to claim 4, characterized in that: The power element includes a second motor (27); the second motor (27) is fixed to the bottom end of the square box (25); the output end of the second motor (27) is provided with a first rotating rod (28); one end of the first rotating rod (28) penetrates the square box (25) and is rotatably connected inside the square box (25) and is fixed with a first bevel gear (29); a group of second bevel gears (30) are rotatably connected inside the square box (25); one end of a group of the second bevel gears (30) is fixed with a third threaded rod (31); one end of the third threaded rod (31) is rotatably connected to the inner side wall of the square box (25) respectively; a group of the clamping plates (12) are threadedly connected to the third threaded rods (31) respectively; a group of the second bevel gears (30) are meshed with the first bevel gear (29) respectively.

6. A vertical injection molding machine according to claim 5, characterized in that: The top end of the flat plate (2) is fixed with a toothed plate (32); one side of one of a pair of the sliding blocks (15) is rotatably connected with a sleeve pipe (34), and one end of the sleeve pipe (34) penetrates the sliding block (15); the sleeve pipe (34) is threadedly connected with a threaded shaft (33); one end of the threaded shaft (33) is rotatably connected to one side of the collecting frame (18); one end of the sleeve pipe (34) is fixed with a first gear (35); the first gear (35) is meshed with the toothed plate (32).