Petroleum extraction device for petroleum residues

By combining crushing, centrifugation, and extraction liquid, the problem of low extraction efficiency of petroleum residue in existing technologies has been solved, achieving effective extraction and efficient separation of high-viscosity petroleum.

CN223974042UActive Publication Date: 2026-03-06HAIGANG INSPECTION & TESTING (NINGBO) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing petroleum residue extraction devices are unable to effectively extract high-viscosity petroleum, and the residues are not pretreated, which affects the extraction effect.

Method used

A combination of centrifugation and extraction liquid is used to crush, centrifuge, and extract petroleum residues. The crushing mechanism crushes the residues, the conveying mechanism transports the residues, the centrifugation mechanism separates the residues, and the extraction mechanism sprays extraction liquid to accelerate the extraction of petroleum.

Benefits of technology

It improves the extraction rate of petroleum and ensures the extraction effect, especially the effective separation and extraction of high-viscosity petroleum.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of petroleum extraction, in particular to a petroleum extraction device for petroleum residues, which not only can crush the petroleum residues before the petroleum is extracted so as to ensure the subsequent extraction effect, but also can enhance the extraction effect and improve the petroleum extraction rate by utilizing centrifugation and extract liquor. Comprising an extraction box; the device further comprises a centrifugal mechanism, a driving mechanism, a smashing mechanism, a conveying mechanism and an extraction mechanism, the centrifugal mechanism is installed on the extraction box and conducts centrifugal separation on the petroleum residues, the driving mechanism is installed on the centrifugal mechanism and drives the smashing mechanism and the conveying mechanism, and the smashing mechanism is installed on the driving mechanism and conducts smashing on the petroleum residues. The conveying mechanism is installed on the smashing mechanism and conveys the petroleum residues, and the extraction mechanism is installed on the extraction box and sprays extraction liquid into the petroleum residues.
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Description

Technical Field

[0001] This utility model relates to the technical field of petroleum extraction, and in particular to a petroleum extraction device for petroleum residue. Background Technology

[0002] Petroleum is a fluid mineral buried deep underground. In the process of extracting petroleum, oil and gas flow from the reservoir to the bottom of the well and then rise from the bottom of the well to the wellhead. Petroleum plays an important role in the national economy as an energy source.

[0003] Existing petroleum extraction devices for petroleum residues, such as the petroleum extraction device for petroleum residues disclosed in utility model patent application number 202021119992.7, mainly include a device body with a residue box and an oil storage box installed on both sides of the top of the device body, respectively. In use, the operator pours the petroleum residues into the auger through the feed inlet, then turns on the second motor, which drives the auger to rotate, pushing the petroleum residues inward. Then, the operator opens the cylinder, which drives the piston rod to extend, raising one end of the auger, and then the oil flows out through the oil outlet. During the process of the auger pushing the residues, the residues are accumulated and squeezed at one end of the oil outlet. As the amount of residues increases, the auger squeezes the residues, thereby squeezing out the oils carried in the residues.

[0004] However, oil has a high viscosity, making it difficult to extract from the residue through compression. Moreover, most existing oil extraction devices do not pre-treat the oil residue, and the varying sizes of the residue greatly affect the extraction effect. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an oil extraction device for oil residues that not only crushes oil residues before oil extraction to ensure the effect of subsequent extraction, but also enhances the extraction effect by using centrifugation and extraction liquid, thereby increasing the oil extraction rate.

[0006] This utility model discloses an oil extraction device for petroleum residue, comprising an extraction box; it also includes a centrifugal mechanism, a driving mechanism, a crushing mechanism, a conveying mechanism, and an extraction mechanism. The centrifugal mechanism is installed on the extraction box and centrifuges the petroleum residue. The driving mechanism is installed on the centrifugal mechanism and drives the crushing and conveying mechanisms. The crushing mechanism is installed on the driving mechanism and crushes the petroleum residue. The conveying mechanism is installed on the crushing mechanism and conveys the petroleum residue. The extraction mechanism is installed on the extraction box and sprays the extractant into the petroleum residue. When the petroleum residue is fed into the crushing mechanism, the driving mechanism is activated, which drives the crushing mechanism to crush the petroleum residue. The crushed residue enters the conveying mechanism, which conveys the petroleum residue into the centrifugal mechanism for centrifugal separation. Simultaneously, the extraction mechanism sprays the extractant into the centrifugal mechanism, extracting the petroleum from the petroleum residue.

[0007] Preferably, the extraction box includes a box body, a scraper, a drain pipe, and a valve. The bottom end of the box body is connected to the ground, and the inside of the box body is provided with a cavity. The scraper is installed in the cavity of the box body, the top end of the drain pipe is connected to the bottom end of the box body, and the valve is installed on the drain pipe. The scraper facilitates the scraping off of the oil adhering to the centrifuge mechanism. When the valve is opened, the oil and extract are discharged and collected through the drain pipe.

[0008] Preferably, the centrifugation mechanism includes a first motor, a first reducer, a first drive shaft, a centrifuge cylinder, and a positioning ring. The first motor is mounted on the housing, the first reducer is mounted on the housing, the first drive shaft is rotatably mounted in the cavity of the housing and is connected to the first reducer for transmission, the centrifuge cylinder is mounted on the first drive shaft, and the positioning ring is mounted in the cavity of the housing and is rotatably connected to the positioning ring. The conveying mechanism conveys the petroleum residue into the centrifuge cylinder, starts the first motor, and the first motor drives the first drive shaft and the centrifuge cylinder to rotate through the first reducer. The rotation of the centrifuge cylinder throws out the petroleum residue.

[0009] Preferably, the drive mechanism includes a mounting plate, a second motor, a second reducer, a second drive shaft, and two sets of first pulleys. The mounting plate is mounted on the housing, the second motor is mounted on the mounting plate, the output end of the second motor is connected to the input end of the second reducer, the output end of the second reducer is connected to the input end of the second drive shaft, and both sets of first pulleys are mounted on the second drive shaft. When the second motor is started, the second motor drives the second drive shaft to rotate through the second reducer, and the second drive shaft drives the two sets of first pulleys to rotate.

[0010] Preferably, the crushing mechanism includes a crushing box, a connecting pipe, two sets of crushing rollers, two sets of gears, a second pulley, and a first belt. The crushing box is mounted on the box body, and the top end of the connecting pipe is connected to the bottom end of the crushing box. Both sets of crushing rollers are rotatably mounted inside the crushing box. The two sets of gears are respectively mounted on the two sets of crushing rollers and mesh with each other for transmission. The second pulley is mounted on the crushing rollers, and the first belt is tensioned between the second pulley and the first pulley. The operator puts the petroleum residue into the crushing box. The first pulley drives the second pulley to rotate through the first belt. The second pulley drives the crushing rollers connected to it to rotate. The two sets of gears mesh with each other for transmission, so that the two sets of crushing rollers cooperate to crush the petroleum residue. The crushed petroleum residue is transported to the conveying mechanism through the connecting pipe.

[0011] Preferably, the conveying mechanism includes a conveying cylinder, a slag discharge pipe, a rotating shaft, spiral blades, a third pulley, and a second belt. The conveying cylinder is installed on the housing and communicates with the connecting pipe and the inside of the centrifuge cylinder. The top end of the slag discharge pipe communicates with the bottom end of the conveying cylinder. The rotating shaft is rotatably installed inside the conveying cylinder. The spiral blades are installed on the rotating shaft. The third pulley is installed on the rotating shaft. The second belt is tensioned between the first pulley and the third pulley. The first pulley drives the third pulley to rotate through the second belt. The third pulley drives the rotating shaft and the spiral blades to rotate. The petroleum residue in the conveying cylinder is conveyed to the centrifuge cylinder by the rotation of the spiral blades. When the petroleum extraction is completed, the second motor reverses and drives the spiral blades to rotate in the opposite direction, conveying the petroleum residue in the centrifuge cylinder in the opposite direction and discharging it through the slag discharge pipe.

[0012] Preferably, the extraction mechanism includes a delivery pump, a suction pipe, a delivery pipe, two sets of distribution pipes, and multiple sets of nozzles. The bottom end of the delivery pump is connected to the top end of the tank. The suction pipe is installed on the delivery pump, and the delivery pipe is also installed on the delivery pump. Both sets of distribution pipes are installed inside the cavity of the tank and communicate with the inside of the delivery pipe. Multiple sets of nozzles are installed on the two sets of distribution pipes respectively. The suction pipe is connected to the extraction liquid pool, and the delivery pump is started. The delivery pump draws out the extract through the suction pipe and delivers the extract through the delivery pipe to the two sets of distribution pipes. The two sets of distribution pipes deliver the extract to the multiple sets of nozzles, and the multiple sets of nozzles spray out the extract, accelerating the discharge of petroleum from the petroleum residue.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the petroleum residue is fed into the crushing mechanism, the drive mechanism is started, the drive mechanism drives the crushing mechanism to crush the petroleum residue, the crushed residue enters the conveying mechanism, the conveying mechanism transports the petroleum residue to the centrifugation mechanism, the centrifugation mechanism centrifuges and separates the petroleum residue, and at the same time the extraction mechanism sprays the extractant into the centrifugation mechanism to extract the petroleum from the petroleum residue. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a cross-sectional axonometric structural diagram of the extraction box of this utility model;

[0016] Figure 3 This is a front view cross-sectional structural diagram of the centrifugal mechanism of this utility model;

[0017] Figure 4 This is a partially enlarged isometric structural diagram of the drive mechanism and crushing mechanism of this utility model;

[0018] Figure 5 This is a cross-sectional isometric structural diagram of the crushing mechanism and conveying mechanism of this utility model;

[0019] Figure 6 This is a partially enlarged cross-sectional isometric structural diagram of the extraction mechanism of this utility model.

[0020] The attached diagram is labeled as follows: 01, extraction box; 11, box body; 12, scraper; 13, drain pipe; 14, valve; 02, centrifugation mechanism; 21, first motor; 22, first reducer; 23, first drive shaft; 24, centrifuge cylinder; 25, positioning ring; 03, drive mechanism; 31, mounting plate; 32, second motor; 33, second reducer; 34, second drive shaft; 35, first pulley; 04, pulverizing mechanism; 41, pulverizing box; 42, connecting pipe; 43, pulverizing roller; 44, gear; 45, second pulley; 46, first belt; 05, conveying mechanism; 51, conveying cylinder; 52, slag discharge pipe; 53, rotating shaft; 54, spiral blade; 55, third pulley; 56, second belt; 06, extraction mechanism; 61, transfer pump; 62, liquid extraction pipe; 63, liquid delivery pipe; 64, liquid dispensing pipe; 65, nozzle. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0022] This utility model discloses an oil extraction device for petroleum residue, comprising an extraction tank 01; it also includes a centrifugal mechanism 02, a driving mechanism 03, a pulverizing mechanism 04, a conveying mechanism 05, and an extraction mechanism 06. The centrifugal mechanism 02 is installed on the extraction tank 01 and centrifuges the petroleum residue. The driving mechanism 03 is installed on the centrifugal mechanism 02 and drives the pulverizing mechanism 04 and the conveying mechanism 05. The pulverizing mechanism 04 is installed on the driving mechanism 03 and pulverizes the petroleum residue. The conveying mechanism 05 is installed on the pulverizing mechanism 04 and conveys the petroleum residue. The extraction mechanism 06 is installed on the extraction tank 01 and sprays the extract into the petroleum residue. The extraction tank 01 includes a tank body 11, a scraper 12, a drain pipe 13, and a valve 14. The bottom end of the centrifuge is connected to the ground. The interior of the housing 11 has a cavity. A scraper 12 is installed inside the cavity of the housing 11. The top end of the drain pipe 13 communicates with the interior of the bottom end of the housing 11. A valve 14 is installed on the drain pipe 13. The centrifuge mechanism 02 includes a first motor 21, a first reducer 22, a first drive shaft 23, a centrifuge cylinder 24, and a positioning ring 25. The first motor 21 is installed on the housing 11, the first reducer 22 is installed on the housing 11, the first drive shaft 23 is rotatably installed in the cavity of the housing 11 and is connected to the first reducer 22 for transmission, the centrifuge cylinder 24 is installed on the first drive shaft 23, and the positioning ring 25 is installed in the cavity of the housing 11 and is rotatably connected to the centrifuge cylinder 24. The drive mechanism 03 includes a mounting plate 3. 1. A second motor 32, a second reducer 33, a second drive shaft 34, and two sets of first pulleys 35 are mounted on a mounting plate 31 on a housing 11. The second motor 32 is mounted on the mounting plate 31, and the output end of the second motor 32 is connected to the input end of the second reducer 33. The output end of the second reducer 33 is connected to the input end of the second drive shaft 34. Both sets of first pulleys 35 are mounted on the second drive shaft 34. The crushing mechanism 04 includes a crushing box 41, a connecting pipe 42, two sets of crushing rollers 43, two sets of gears 44, second pulleys 45, and a first belt 46. The crushing box 41 is mounted on the housing 11, and the top end of the connecting pipe 42 is connected to the bottom end of the crushing box 41. Both sets of crushing rollers 43 are rotatably mounted inside the crushing box 41. The gear 44 is installed on two sets of crushing rollers 43 and meshes for transmission. The second pulley 45 is installed on the crushing roller 43. The first belt 46 is tensioned between the second pulley 45 and the first pulley 35. The conveying mechanism 05 includes a conveying cylinder 51, a slag discharge pipe 52, a rotating shaft 53, a spiral blade 54, a third pulley 55 and a second belt 56. The conveying cylinder 51 is installed on the housing 11 and communicates with the connecting pipe 42 and the interior of the centrifuge cylinder 24. The top end of the slag discharge pipe 52 communicates with the bottom end of the conveying cylinder 51. The rotating shaft 53 is rotatably installed inside the conveying cylinder 51. The spiral blade 54 is installed on the rotating shaft 53. The third pulley 55 is installed on the rotating shaft 53. The second belt 56 is tensioned between the first pulley 35 and the third pulley 55.During operation, the worker first feeds the oil residue into the crushing box 41 and starts the second motor 32. The second motor 32 drives the second drive shaft 34 to rotate via the second reducer 33. The second drive shaft 34 drives the two sets of first pulleys 35 to rotate. The first pulleys 35 drive the second pulleys 45 to rotate via the first belt 46. The second pulleys 45 drive the connected crushing rollers 43 to rotate. The two sets of gears 44 mesh, thus enabling the two sets of crushing rollers 43 to work together to crush the oil residue. The crushed oil residue is then transported to the conveying cylinder 51 through the connecting pipe 42. The first pulley 35 drives the third pulley 55 to rotate via the second belt 56. The pulley 55 drives the rotating shaft 53 and the spiral blade 54 to rotate. The petroleum residue in the conveying cylinder 51 is transported to the centrifuge cylinder 24 via the rotating spiral blade 54. The first motor 21 is started, and it drives the first drive shaft 23 and the centrifuge cylinder 24 to rotate via the first reducer 22. The rotation of the centrifuge cylinder 24 throws out the petroleum residue. A scraper 12 is provided to easily scrape off the petroleum adhering to the centrifuge cylinder 24. The valve 14 is opened, and the petroleum and extractant are discharged and collected through the drain pipe 13. After the petroleum extraction is complete, the second motor 32 reverses, driving the spiral blade 54 to rotate in the opposite direction, transporting the petroleum residue in the centrifuge cylinder 24 in the opposite direction and discharging it through the slag discharge pipe 52. Example

[0023] like Figures 1 to 6As shown, this utility model discloses a petroleum extraction device for petroleum residue, based on Embodiment 1. The extraction mechanism 06 includes a delivery pump 61, a suction pipe 62, a delivery pipe 63, two sets of distribution pipes 64, and multiple sets of nozzles 65. The bottom end of the delivery pump 61 is connected to the top end of the housing 11. The suction pipe 62 is installed on the delivery pump 61, and the delivery pipe 63 is installed on the delivery pump 61. Both sets of distribution pipes 64 are installed in the cavity of the housing 11 and communicate with the inside of the delivery pipes 63. The multiple sets of nozzles 65 are respectively installed on the two sets of distribution pipes 64. During its operation, firstly... Workers feed the petroleum residue into the crushing box 41 and start the second motor 32. The second motor 32 drives the second drive shaft 34 to rotate via the second reducer 33. The second drive shaft 34 drives the two sets of first pulleys 35 to rotate. The first pulleys 35 drive the second pulleys 45 to rotate via the first belt 46. The second pulleys 45 drive the crushing rollers 43 connected to them to rotate. The two sets of gears 44 mesh and drive the two sets of crushing rollers 43 to crush the petroleum residue. The crushed petroleum residue is then transported into the conveying cylinder 51 through the connecting pipe 42. The first pulley 35 drives the third pulley 55 to rotate via the second belt 56. The third pulley 55 drives the rotating shaft 53 and the spiral blade 54 to rotate. The petroleum residue in the conveying cylinder 51 is conveyed to the centrifuge cylinder 24 by the rotation of the spiral blade 54. The first motor 21 is started, and the first motor 21 drives the first drive shaft 23 and the centrifuge cylinder 24 to rotate via the first reducer 22. The rotation of the centrifuge cylinder 24 throws out the petroleum residue. The extraction pipe 62 is connected to the extraction tank, and the delivery pump 61 is started. The delivery pump 61 delivers the extracted liquid through the extraction pipe 62. The extract is extracted and transported through the infusion pipe 63 to two sets of liquid distribution pipes 64. The two sets of liquid distribution pipes 64 transport the extract to multiple sets of nozzles 65, which spray the extract to accelerate the discharge of oil from the petroleum residue. The scraper 12 is set to easily scrape off the oil adhering to the centrifuge cylinder 24. The valve 14 is opened, and the oil and extract are discharged and collected through the drain pipe 13. When the oil extraction is completed, the second motor 32 reverses and drives the spiral blades 54 to rotate in the opposite direction, so that the oil residue in the centrifuge cylinder 24 is transported in the opposite direction and discharged through the slag discharge pipe 52.

[0024] The first electric motor 21, the first reducer 22, the second electric motor 32, the second reducer 33, and the delivery pump 61 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0025] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A petroleum extraction device for petroleum residue, comprising an extraction tank (01); characterized in that, The centrifugal mechanism (02), the driving mechanism (03), the crushing mechanism (04), the conveying mechanism (05) and the extraction mechanism (06) are further included, the centrifugal mechanism (02) is installed on the extraction box (01) and performs centrifugal separation on the petroleum residue, the driving mechanism (03) is installed on the centrifugal mechanism (02) and drives the crushing mechanism (04) and the conveying mechanism (05), the crushing mechanism (04) is installed on the driving mechanism (03) and crushes the petroleum residue, the conveying mechanism (05) is installed on the crushing mechanism (04) and conveys the petroleum residue, and the extraction mechanism (06) is installed on the extraction box (01) and sprays the extraction liquid into the petroleum residue.

2. An apparatus for extracting oil from oil residue as claimed in claim 1, wherein, The extraction box (01) includes a box body (11), a scraper (12), a liquid discharge pipe (13) and a valve (14), the bottom end of the box body (11) is connected with the ground, the inside of the box body (11) is provided with a cavity, the scraper (12) is installed in the cavity of the box body (11), the top end of the liquid discharge pipe (13) is in communication with the inside of the bottom end of the box body (11), and the valve (14) is installed on the liquid discharge pipe (13).

3. An apparatus for extracting oil from oil residue as claimed in claim 2, wherein, The centrifugal mechanism (02) includes a first motor (21), a first speed reducer (22), a first transmission shaft (23), a centrifugal cylinder (24) and a positioning ring (25), the first motor (21) is installed on the box body (11), the first speed reducer (22) is installed on the box body (11), the first transmission shaft (23) is rotatably installed in the cavity of the box body (11) and is in transmission connection with the first speed reducer (22), the centrifugal cylinder (24) is installed on the first transmission shaft (23), and the positioning ring (25) is installed in the cavity of the box body (11) and the centrifugal cylinder (24) is in rotation connection with the positioning ring (25).

4. An apparatus for extracting oil from oil residue as claimed in claim 2, wherein, The driving mechanism (03) includes a mounting plate (31), a second motor (32), a second speed reducer (33), a second transmission shaft (34) and two groups of first belt pulleys (35), the mounting plate (31) is installed on the box body (11), the second motor (32) is installed on the mounting plate (31), the output end of the second motor (32) is connected with the input end of the second speed reducer (33), the output end of the second speed reducer (33) is connected with the input end of the second transmission shaft (34), and the two groups of first belt pulleys (35) are all installed on the second transmission shaft (34).

5. An apparatus for extracting oil from oil residue as claimed in claim 4, wherein, The crushing mechanism (04) includes a crushing box (41), a communication pipe (42), two groups of crushing rollers (43), two groups of gears (44), a second belt pulley (45) and a first belt (46), the crushing box (41) is installed on the box body (11), the top end of the communication pipe (42) is connected with the bottom end of the crushing box (41), the two groups of crushing rollers (43) are all rotatably installed in the crushing box (41), the two groups of gears (44) are respectively installed on the two groups of crushing rollers (43) and are in meshing transmission, the second belt pulley (45) is installed on the crushing roller (43), and the first belt (46) is tensioned and installed between the second belt pulley (45) and the first belt pulley (35).

6. An apparatus for extracting oil from oil residue as claimed in claim 4, wherein, The conveying mechanism (05) comprises a conveying cylinder (51), a slag discharge pipe (52), a rotating shaft (53), a spiral blade (54), a third belt pulley (55) and a second belt (56), the conveying cylinder (51) is installed on the box body (11) and communicates with the inside of the communicating pipe (42) and the centrifugal cylinder (24), the top end of the slag discharge pipe (52) communicates with the inside of the bottom end of the conveying cylinder (51), the rotating shaft (53) is rotatably installed in the conveying cylinder (51), the spiral blade (54) is installed on the rotating shaft (53), the third belt pulley (55) is installed on the rotating shaft (53), and the second belt (56) is tightly installed between the first belt pulley (35) and the third belt pulley (55).

7. An apparatus for extracting oil from oil residue as claimed in claim 2, wherein, The extraction mechanism (06) comprises a conveying pump (61), a liquid suction pipe (62), a liquid delivery pipe (63), two groups of liquid mixing pipes (64) and multiple groups of spray heads (65), the bottom end of the conveying pump (61) is connected with the top end of the box body (11), the liquid suction pipe (62) is installed on the conveying pump (61), the liquid delivery pipe (63) is installed on the conveying pump (61), the two groups of liquid mixing pipes (64) are both installed in the cavity of the box body (11) and communicate with the inside of the liquid delivery pipe (63), and the multiple groups of spray heads (65) are respectively installed on the two groups of liquid mixing pipes (64).

Citation Information

Patent Citations

  • Petroleum extraction device for petroleum residues

    CN212375229U