Chemical product testing device for laboratory
By combining a magnetic ultrasonic main unit and an auxiliary stirring device with sealing and environmental control measures, the problems of detection accuracy and efficiency caused by the influence of air bubbles have been solved, achieving efficient and accurate detection of chemical products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-03-06
AI Technical Summary
Existing testing equipment is inefficient in handling bubbles in the mobile phase, resulting in reduced detection accuracy and efficiency.
The system employs components such as a magnetic ultrasonic generator, a replaceable coupling plate, a test sleeve, a sealing cover, and an auxiliary mechanism, combined with nitrogen pipelines, venting pipelines, washing pipelines, and vacuum pipelines. It achieves sample sealing and environmental control by eliminating air bubbles through magnetic stirring and ultrasonic waves.
It effectively eliminates the influence of air bubbles, improves detection accuracy and efficiency, and shortens the operation cycle.
Smart Images

Figure CN223977198U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing device technology, and in particular to a laboratory chemical product testing device. Background Technology
[0002] Organic or fine chemical products have a certain degree of surface activity, which can introduce bubbles under interfacial disturbance or shear force. The greater the external disturbance, the slower the bubbles encapsulated in the mobile phase dissipate. This will affect the physicochemical testing items, reduce efficiency, and increase measurement deviation.
[0003] Current testing devices are unable to effectively handle air bubbles in the mobile phase, requiring either static waiting or reduced measurement accuracy requirements. Utility Model Content
[0004] To address the aforementioned technical deficiencies, this invention provides a laboratory chemical product testing device that reduces the impact of recombination bubbles and improves the efficiency and accuracy of sample testing.
[0005] This utility model discloses a laboratory chemical product testing device, including a main frame, a magnetic ultrasonic host, and a replaceable coupling plate. The magnetic ultrasonic host is located below the main frame, and the replaceable coupling plate is located between the magnetic ultrasonic host and the main frame. A test sleeve is located inside the main frame above the replaceable coupling plate, and a test cylinder is located inside the test sleeve. The test sleeve is used to cool or heat the test cylinder. A sealing cover is located on the main frame at the top of the test sleeve. The sealing cover is used to seal the test cylinder, and a test probe is located on the lower surface of the sealing cover, extending into the test cylinder.
[0006] Inside the sealed cover, there is one or more of the following: a nitrogen pipe, a vent pipe, a washing pipe, and a vacuum pipe. One end of the nitrogen pipe, vent pipe, washing pipe, and vacuum pipe extends into the sealed cover area corresponding to the test cylinder, and the other end extends to the side wall of the sealed cover to form a nitrogen interface, a vent interface, a washing interface, and a vacuum interface, respectively. Solenoid valves are installed inside the nitrogen pipe, vent pipe, washing pipe, and vacuum pipe.
[0007] The structure of the test sleeve is as follows: it includes a heating sleeve, axial flow channels are spaced apart on the heating sleeve, ceramic heat-conducting plates are embedded on the heating sleeve between adjacent axial flow channels, a cylinder protective sleeve is provided inside the heating sleeve, and annular heat insulation layers are provided at both ends of the heating sleeve. Circumferential flow channels are provided inside the heat insulation layers. The axial flow channels and the circumferential flow channels are connected and form a refrigerant channel. The refrigerant channel is connected to the side wall of the main frame through a pipe to form a refrigerant inlet and a refrigerant outlet.
[0008] It also includes an auxiliary mechanism, which is mounted on the main frame. The auxiliary mechanism includes a variable frequency stirrer, which is equipped with a mounting bracket for mounting the stirring rotor.
[0009] A rotor guard is installed on the mounting frame.
[0010] A lifting platform is installed on the main frame below the auxiliary mechanism.
[0011] A counterweight is installed on the main frame. One side of the counterweight is recessed to form a trapezoidal groove. The trapezoidal groove extends vertically through the counterweight. The lifting platform is installed inside the trapezoidal groove of the counterweight.
[0012] The laboratory chemical product testing device obtained by this invention can eliminate the influence of back bubbles during the sample testing of chemical products, improve the efficiency of detection and evaluation, and shorten the operation cycle. Attached Figure Description
[0013] Figure 1 The three-dimensional representation of this utility model Figure 1 ;
[0014] Figure 2 The three-dimensional representation of this utility model Figure 2 ;
[0015] Figure 3 This is a schematic diagram of the main frame and auxiliary mechanism of this utility model. Figure 1 ;
[0016] Figure 4 This is a schematic diagram of the structure of the test sleeve of this utility model;
[0017] Figure 5 This is a schematic diagram of the test cylinder of this utility model;
[0018] Figure 6 This is a schematic diagram of the magnetic ultrasound host and the mounting base of this utility model;
[0019] Figure 7 This is a schematic diagram of the structure of the sealing cover of this utility model;
[0020] Figure 8 This is a schematic diagram of the lifting platform of this utility model;
[0021] Figure 9 This is a schematic diagram of the main frame and auxiliary mechanism of this utility model. Figure 2 . Detailed Implementation
[0022] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0023] Example 1:
[0024] like Figures 1-9 As shown, this utility model discloses a laboratory chemical product testing device, including a main frame 1, a magnetic ultrasonic host 4, and a replaceable coupling plate 5. The magnetic ultrasonic host 4 is located below the main frame 1. The replaceable coupling plate 5 is located between the magnetic ultrasonic host 4 and the main frame 1. A test sleeve 11 is located inside the main frame 1 above the replaceable coupling plate 5. A test cylinder 12 is located inside the test sleeve 11. The test sleeve 11 is used to cool or heat the test cylinder 12. A sealing cover 2 is located on the main frame 1 at the top of the test sleeve 11. The sealing cover 2 is used to seal the test cylinder 12. A test probe 21 is located on the lower surface of the sealing cover 2 and extends into the test cylinder 12.
[0025] The main frame 1 is used to assemble and connect various components, serving as a support carrier; its specific structural shape is not limited. The interior of the main frame 1 can be filled with flame-retardant ultrasonic adsorption material, such as flame-retardant foam. Below the main frame 1 is a magnetic ultrasonic host 4 and a replaceable coupling plate 5. The magnetic ultrasonic host 4 and replaceable coupling plate 5 are existing commercially available products; their specific structures are not described in detail. The magnetic ultrasonic host 4 has a magnetic stirring function module and an ultrasonic generator module. The replaceable coupling plate 5 can be an ultrasonic converter function plate or a magnetic stirring tray. When the replaceable coupling plate 5 uses a magnetic stirring tray, a magnetic stirring rotor 13 can be placed inside the test cylinder 12. Under the action of the magnetic stirring function module activated by the magnetic ultrasonic host 4, the material inside the test cylinder 12 is stirred. The test cylinder 12 is an upward-opening barrel with a closed bottom. The test sleeve 11 can heat or cool the test cylinder 12, while the sealing cover 2 can seal the test cylinder 12. At the same time, the lower surface of the sealing cover 2 is provided with a test probe 21, which extends into the interior of the test cylinder 12. The test probe 21 can be one or more, such as a temperature sensor, a pressure sensor, etc., which can be set according to actual needs.
[0026] The sealing cover 2 and the main frame 1 can be connected by an interlock switch 15 to ensure a tight connection between them. The lower surface of the sealing cover 2 can be provided with a downwardly protruding boss 20, which is consistent with the opening structure of the test cylinder 12. The boss 20 is inserted into the test cylinder 12 to seal the test cylinder 12. Of course, a sealing ring can be provided around the boss 20 to improve the sealing effect between the sealing cover 2 and the test cylinder 12.
[0027] The testing device in this embodiment can be equipped with a controller, and a main unit panel can be installed on the main frame 1. The main unit panel is connected to the controller, and the controller is operated by the main unit panel. The controller controls the operation of the magnetic ultrasonic host 4, the replaceable coupling plate 5, the test sleeve 11, the sealing cover 2, and the interlock switch 15.
[0028] Inside the sealing cover 2, one or more of the following are provided: nitrogen pipe 22, vent pipe 23, washing pipe 24, and vacuum pipe 25. One end of the nitrogen pipe 22, vent pipe 23, washing pipe 24, and vacuum pipe 25 extends into the sealing cover 2 area corresponding to the test cylinder 12, and the other end extends to the side wall of the sealing cover 2 to form a nitrogen interface 26, a vent interface 27, a washing interface 28, and a vacuum interface 29. Solenoid valves are provided in the nitrogen pipe 22, vent pipe 23, washing pipe 24, and vacuum pipe 25.
[0029] To meet the requirements of the testing environment, this embodiment includes four pipes inside the sealing cover 2: a nitrogen pipe 22, a vent pipe 23, a washing pipe 24, and a vacuum pipe 25. One end of each of these four pipes extends into the sealing cover 2 corresponding to the test cylinder 12, specifically into the interior of the boss 20. Thus, in actual use, after the sealing cover 2 is sealed to the test cylinder 12, the nitrogen port 26, vent port 27, washing port 28, and vacuum port 29 are all connected to the test cylinder 12. The nitrogen port 26 can be connected to a nitrogen source, allowing nitrogen to be introduced into the test cylinder 12 when a nitrogen environment is required for testing the materials inside. The vent port 27 can be connected to an exhaust gas pipe; if exhaust gas is generated during sample testing, it can be directly discharged into the exhaust gas pipe and transported to the exhaust gas treatment system. The washing port 28 can be connected to a washing liquid tank, where a water pump delivers washing liquid into the test cylinder 12. The washing liquid is then agitated by the magnetic stirring rotor 13, thus cleaning the test cylinder 12. If the sample needs to be tested in a vacuum environment, a vacuum pump can be connected to the vacuum interface 29 to evacuate the inside of the test cylinder 12. Solenoid valves are installed in all four pipes, which are used to close or open the corresponding pipes to maintain a stable testing environment.
[0030] The structure of the test sleeve 11 is as follows: it includes a heating sleeve 16, axial flow channels 18 are spaced apart on the heating sleeve 16, ceramic heat-conducting plates 17 are embedded on the heating sleeve 16 between adjacent axial flow channels 18, a cylinder protective sleeve 19 is provided inside the heating sleeve 16, and annular heat insulation layers are provided at both ends of the heating sleeve 16. A circumferential flow channel is provided inside the heat insulation layer. The axial flow channel 18 is connected to the circumferential flow channel. The axial flow channel 18 and the circumferential flow channel form a refrigerant channel. The refrigerant channel is connected to the side wall of the main frame 1 through a pipe to form a refrigerant inlet 8 and a refrigerant outlet 9.
[0031] The heating sleeve 16 is capable of heating and can be made of composite materials such as alloy wire springs, alkali-free glass fiber, and aluminum silicate cotton, enabling electric heating. The insulation layers at both ends are primarily used to create circumferential flow channels, allowing the axial flow channels 18 to connect and form refrigerant channels. A ceramic heat-conducting plate 17 is installed inside the heating sleeve 16 between the axial flow channels 18. The thickness of the heating sleeve 16 is reduced where the ceramic heat-conducting plate 17 is located, allowing the ceramic heat-conducting plate 17 to be embedded in the heating sleeve 16, while maintaining the flatness of the inner and outer walls of the entire test sleeve 11. The refrigerant channel connects to the side wall of the main frame 1, forming a refrigerant inlet 8 and a refrigerant outlet 9, enabling refrigerant circulation within the test sleeve 11 to cool the test cylinder 12 when needed. If heating of the test cylinder 12 is required, the heating sleeve 16 is used for heating, and the heat is transferred to the test cylinder 12 via the ceramic heat-conducting plate 17. The ceramic heat-conducting plate 17 adopts a vertical plate shape to achieve uniform heat transfer. At the same time, it may contain a multi-pore structure to absorb and scatter the ultrasonic waves generated by the magnetic ultrasonic host 4, preventing the ultrasonic waves from escaping. The cylinder protective sleeve 19 is made of stainless steel and coated with a wear-resistant coating with good thermal conductivity on both the inside and outside.
[0032] It also includes an auxiliary mechanism 3, which is mounted on the main frame 1. The auxiliary mechanism 3 includes a frequency converter 30, and a mounting frame 31 is provided on the frequency converter 30 for mounting the stirring rotor 13. When continuous and stable stirring of the sample in the test cylinder 12 is required, the auxiliary mechanism 3 can be used. The test cylinder 12 is removed and placed under the auxiliary mechanism 3, and the stirring rotor 13 on the frequency converter 30 of the auxiliary mechanism 3 extends into the test cylinder 12. The frequency converter 30 is then started, allowing the stirring rotor 13 to continuously and stably stir the sample in the test cylinder 12. Of course, a stirring rotor 13 of a suitable shape can be selected and installed on the mounting frame 31 according to actual needs. The stirring rotor 13 can be made of metal or non-metal.
[0033] A rotor guard 14 is provided on the mounting frame 31. When rotational viscosity measurement is required, the rotor guard 14 is assembled and used with different stirring rotors 13 to measure samples with different viscosity ranges.
[0034] A lifting platform 7 is installed on the main frame 1 below the auxiliary mechanism 3. Since the height of the auxiliary mechanism 3 remains constant, the lifting platform 7 can be used to adjust the height of the test cylinder 12 so that the test cylinder 12 and the stirring rotor 13 of the auxiliary mechanism 3 are properly matched. The lifting platform 7 can adopt a shear-folding structure. The lifting platform 7 is a known existing structure and will not be described in detail.
[0035] A counterweight 6 is provided on the main frame 1. One side of the counterweight 6 is recessed to form a trapezoidal groove 10. The trapezoidal groove 10 extends vertically through the counterweight 6. The lifting platform 7 is located in the trapezoidal groove 10 of the counterweight 6.
[0036] The counterweight 6 is set to maintain the stability of the entire device, and at the same time, it can keep the test cylinder 12 below the auxiliary mechanism 3 stable during the stirring process.
[0037] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0038] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the interaction relationship between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0039] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simplification, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A laboratory chemical product testing device characterized by: The main mechanism frame, the magnetic ultrasonic host and the replaceable coupling disc are arranged, the magnetic ultrasonic host is arranged below the main mechanism frame, the replaceable coupling disc is arranged between the magnetic ultrasonic host and the main mechanism frame, the test sleeve is arranged in the main mechanism frame above the replaceable coupling disc, and the test cylinder body is arranged in the test sleeve; the test sleeve is used for cooling or heating the test cylinder body; the sealing cover is arranged on the main mechanism frame at the top of the test sleeve, the sealing cover is used for sealing the test cylinder body, and the test probe is arranged on the lower surface of the sealing cover and extends into the test cylinder body.
2. A laboratory chemical product testing device according to claim 1, characterized in that: One or more of the nitrogen pipeline, the vent pipeline, the washing pipeline and the vacuum pipeline are arranged in the sealing cover, one end of the nitrogen pipeline, the vent pipeline, the washing pipeline and the vacuum pipeline extends to the sealing cover corresponding to the test cylinder body, the other end extends to the side wall of the sealing cover and forms a nitrogen interface, a vent interface, a washing interface and a vacuum interface, and the electromagnetic valve is arranged in the nitrogen pipeline, the vent pipeline, the washing pipeline and the vacuum pipeline.
3. A laboratory chemical product testing device according to claim 1 or 2, characterised in that: The test sleeve comprises a heating sheath, axial flow channels are arranged on the heating sheath at intervals, ceramic heat-conducting plates are embedded on the heating sheath between adjacent axial flow channels, a cylinder protection sleeve is arranged in the heating sheath, annular heat insulation layers are arranged at both ends of the heating sheath, circumferential flow channels are arranged in the heat insulation layers, the axial flow channels and the circumferential flow channels are communicated, the axial flow channels and the circumferential flow channels form refrigerant channels, and the refrigerant channels are connected to the side wall of the main mechanism frame through pipelines to form refrigerant inlets and refrigerant outlets.
4. A laboratory chemical product testing device according to claim 1, characterized in that: The auxiliary mechanism is arranged on the main mechanism frame, the auxiliary mechanism comprises a variable-frequency stirrer, and a mounting frame is arranged on the variable-frequency stirrer.
5. A laboratory chemical product testing device according to claim 4, characterized in that: A rotor guard frame is arranged on the mounting frame.
6. A laboratory chemical product testing device according to claim 4, characterized in that: A lifting platform is arranged on the main mechanism frame below the auxiliary mechanism.
7. A laboratory chemical product testing device according to claim 6, characterized in that: A counterweight is arranged on the main mechanism frame, one side of the counterweight is recessed to form a trapezoidal groove, the trapezoidal groove penetrates the counterweight in the vertical direction, and the lifting platform is arranged in the trapezoidal groove of the counterweight.