Cutting mechanism for piezoresistor production

By designing a cutting mechanism for varistor production, and utilizing the synergistic effect of the cutting component and auxiliary components, the problem of easy knotting or tangling of tape during handling was solved, achieving stable and efficient cutting and handling, and improving product quality.

CN223977758UActive Publication Date: 2026-03-06HUIZHOU HUAWAN ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In the existing production process of varistors, if the tape is too long, it is easy to get knotted or tangled, which increases the difficulty of handling and may cause damage, affecting product quality.

Method used

A cutting mechanism for the production of varistors was designed, comprising a cutting component and an auxiliary component. The mechanism uses a motor to drive a threaded screw to move a cutting blade to cut the tape, and uses rollers and a conveyor belt to restrict the movement of the tape, ensuring the stability and accuracy of the cutting.

Benefits of technology

It effectively prevents the tape from knotting or tangling during handling, ensuring product quality and improving handling efficiency and safety.

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Abstract

The utility model discloses a cutting mechanism for piezoresistor production, and relates to the technical field of piezoresistor production. The cutting device comprises an auxiliary assembly, a cutting assembly is arranged on the right side of the auxiliary assembly, the cutting assembly comprises a cutting assembly shell, a cutting platform is arranged in the center of the cutting assembly shell, and the front face and the back face of the cutting platform are both fixedly connected with the inner surface of the cutting assembly shell. The top of the cutting assembly shell is rotationally connected with a threaded lead screw. According to the device, the cutting assembly is arranged, specifically, the second motor is started, the output end of the second motor drives the threaded lead screw to rotate through the coupler, when the threaded lead screw rotates, the cutting blade is driven to move downwards through the outer surface, and the braid of the piezoresistor conveyed to the top of the cutting platform is cut; a long braid is cut into a plurality of small sections, so that the braid piezoresistor is prevented from being damaged due to knotting in the next production process.
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Description

Technical Field

[0001] This utility model belongs to the field of varistor manufacturing technology, and in particular relates to a cutting mechanism for varistor manufacturing. Background Technology

[0002] A varistor is a semiconductor device used for overvoltage protection. It is mainly used for overvoltage protection, acting to protect semiconductor devices and electrical surge overvoltage protection. Its resistance value changes non-linearly with the applied voltage. It has the characteristics of wide voltage operating range, large non-linear coefficient, large current capacity, strong protection capability, and fast response time. Varistors play a vital role in circuits and are widely used in various power supplies, charging piles, automobiles, home appliances, communications, aerospace, and power energy.

[0003] However, existing varistors are usually produced using tape and reel, which arranges multiple varistors on a continuous tape. These tapes are relatively long and are more prone to knotting or tangling during handling. This not only increases the difficulty of handling but may also damage the tape and affect product quality. To address this, we propose a cutting mechanism for varistor production. Utility Model Content

[0004] The purpose of this invention is to provide a cutting mechanism for the production of varistors. By setting up a cutting component, it solves the problem that existing varistors are usually produced using tape and reel, where multiple varistors are arranged on a continuous tape. These tapes are relatively long and are more prone to knotting or tangling during handling. This not only increases the difficulty of handling but may also damage the tape and affect product quality.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a cutting mechanism for producing varistors, comprising an auxiliary component. A cutting component is disposed on the right side of the auxiliary component. The cutting component includes a cutting component housing, and a cutting platform is disposed at the center of the cutting component housing. The front and back of the cutting platform are fixedly connected to the inner surface of the cutting component housing. A threaded screw is rotatably connected to the top of the cutting component housing. The top of the threaded screw penetrates the outer surface of the top of the cutting component housing and extends outward. The threaded screw is rotatably connected to the top of the cutting component housing. A second motor is fixedly connected to the center of the top of the cutting component housing. The output end of the second motor is on the same horizontal line as the threaded screw. The output end of the second motor is fixedly connected to the top of the threaded screw through a coupling. A cutting blade is threadedly connected to the outer surface of the threaded screw. The cutting blade is driven to move downward through the outer surface of the threaded screw, thereby cutting the long braid of the varistor placed on the cutting platform.

[0007] Furthermore, the auxiliary component includes an auxiliary component housing, inside which are arranged two rotating rods. The two rotating rods are arranged in a horizontal array around the auxiliary component housing. The front and back of the two rotating rods penetrate the outer surface of the auxiliary component housing and extend outward. Both rotating rods are rotatably connected to the auxiliary component housing. Rollers are fixedly connected to the outer surface of the two rotating rods. The dimensions of the recesses of the two rollers are adapted to the dimensions of the tape of the varistor. The rollers can be rotated by rotating the rotating rods. During the rotation, the rollers rub against the tape of the varistor through the grooves, causing the varistor to move to the right. The movement range of the tape is also restricted within the grooves of the rollers to prevent the tape varistor from shifting during movement.

[0008] Furthermore, pulleys are fixedly connected to the front of both rotating rods, and belts are fitted onto the outer surfaces of the two pulleys. The two pulleys are connected by belt drive. A rectangular fixing plate is fixedly connected to the front of the left side of the auxiliary component housing. A motor is fixedly connected to the top of the rectangular fixing plate. The output end of the back of the motor is at the same horizontal height as the pulley on the right side. The output end of the back of the motor is fixedly connected to the front of the pulley on the right side through a coupling. The output end of the motor can drive the pulley on the right side to rotate. When the pulley on the right side rotates, it will drive the pulley on the left side to rotate through the belt, so that the two pulleys can be synchronized and the two rotating rods fixedly connected to the rear can also rotate synchronously.

[0009] Furthermore, a downward sliding block is provided on one side of the two rotating rods that are close to each other. A sliding rod is fixedly connected to the top of the downward sliding block. The sliding rod extends outward through the center of the top of the auxiliary component housing and is slidably connected to the center of the top of the auxiliary component housing. A central protrusion is fixedly connected to the top of the sliding rod. A spring is sleeved on the outer surface of the sliding rod. The top of the spring is fixedly connected to the inner bottom surface of the auxiliary component housing, and the bottom of the spring is fixedly connected to the top of the downward sliding block. A conveyor belt is provided below the downward sliding block. The front and back of the conveyor belt are fixedly connected to the inner surface of the auxiliary component housing. By setting the downward sliding block, the varistor can be squeezed to prevent the varistor from shaking up and down during movement, thus ensuring the stability of the cutting component.

[0010] Furthermore, the threaded screw is provided with slide rods 2 on both the front and back sides. The top of the slide rods 2 is fixedly connected to the bottom inner surface of the cutting assembly housing. The bottom of the cutting assembly housing is fixedly connected to the top of the cutting platform. The cutting blade is provided with circular grooves on both the front and back sides. The inner surface of the circular grooves of the cutting blade is slidably connected to the outer surface of the slide rods 2. When the threaded screw drives the cutting blade to move up and down, the cutting blade will move up and down along the slide rods 2 through the circular grooves on the front and back sides, preventing the cutting blade from deflecting during movement.

[0011] Furthermore, irregular grooves are formed on both the front and back sides of the inner surface of the cutting component housing. The irregular grooves of the cutting component housing extend from the top inner wall of the cutting component housing to the top of the cutting platform. Irregular sliders are fixedly connected to both the front and back sides of the cutting blade. The irregular sliders of the cutting blade are adapted to the irregular grooves of the cutting component housing. The irregular sliders of the cutting blade and the irregular grooves of the cutting component housing are configured so that the cutting blade can move along the irregular grooves of the cutting component housing through the irregular sliders when moving up and down, further restricting the movement of the cutting blade and preventing the cutting blade from deflecting.

[0012] Furthermore, a rectangular slot is provided on the top of the cutting platform, and the tip of the cutting blade is inserted into the rectangular slot of the cutting platform. A triangular wedge is fixedly connected to the right side of the cutting platform. The front and back of the triangular wedge are fixedly connected to the inner surface of the cutting assembly housing. By setting the rectangular slot of the cutting platform, the cutting blade can move into the rectangular slot of the cutting platform to completely cut the long braid of the varistor. The setting of the triangular wedge allows the cut varistor to slide out of the equipment.

[0013] This utility model has the following beneficial effects:

[0014] 1. This utility model sets up a cutting component, specifically starting a second motor. The output end of the second motor drives a threaded screw to rotate through a coupling. When the threaded screw rotates, it drives the cutting blade downward through the outer surface, cutting the tape of the varistor that is conveyed to the top of the cutting platform. This cuts a long tape into several small segments, preventing damage caused by knotting during the transportation of the tape varistor.

[0015] 2. This utility model incorporates an auxiliary component, specifically a starting motor. The motor drives a rotating rod via a pulley. As the rotating rod rotates, it moves the tape of the varistor to the right via the groove of a roller. The roller also restricts the movement of the tape varistor, preventing it from moving back and forth and failing to accurately reach the cutting component for cutting.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rectangular fixing plate structure of this utility model;

[0020] Figure 3 This is a schematic cross-sectional view of the outer shell of the auxiliary component of this utility model;

[0021] Figure 4 This is a schematic cross-sectional view of the outer shell of the cutting component of this utility model;

[0022] Figure 5 This is a schematic diagram of the cutting blade structure of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Auxiliary components; 11. Auxiliary component housing; 121. Rotating rod; 122. Roller; 131. Pulley; 132. Belt; 14. Motor I; 151. Pressing slider; 152. Slide rod I; 153. Spring; 16. Rectangular fixing plate; 17. Conveyor belt; 2. Cutting assembly; 21. Cutting assembly housing; 22. Cutting blade; 231. Threaded screw; 232. Slide rod II; 24. Cutting platform; 25. Motor II; 26. Triangular wedge block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0026] Please see Figure 1-5 As shown, this utility model is a cutting mechanism for producing varistors, including an auxiliary component 1. A cutting component 2 is arranged on the right side of the auxiliary component 1. The cutting component 2 includes a cutting component housing 21. A cutting platform 24 is arranged at the center of the cutting component housing 21. The front and back of the cutting platform 24 are fixedly connected to the inner surface of the cutting component housing 21. A threaded screw 231 is rotatably connected to the top of the cutting component housing 21. The top of the threaded screw 231 penetrates the outer surface of the top of the cutting component housing 21 and extends outward. The threaded screw 231 is rotatably connected to the top of the cutting component housing 21. A second motor 25 is fixedly connected to the center of the top of the cutting component housing 21. The output end of motor 25 at the bottom is on the same horizontal line as the threaded screw 231. The output end of motor 25 at the bottom is fixedly connected to the top of threaded screw 231 through a coupling. The outer surface of threaded screw 231 is threaded with a cutting blade 22. By setting the cutting assembly 2, specifically by starting motor 25, the output end of motor 25 will drive threaded screw 231 to rotate through the coupling. When threaded screw 231 rotates, it will drive the cutting blade 22 to move downward through the outer surface, cutting the tape of the varistor that is conveyed to the top of the cutting platform 24, cutting a long tape into several small segments, and preventing the tape varistor from being damaged by knots during transportation.

[0027] The auxiliary component 1 includes an auxiliary component housing 11. Inside the auxiliary component 1, two rotating rods 121 are arranged in a horizontal array around the auxiliary component housing 11. The front and back of the two rotating rods 121 penetrate the outer surface of the auxiliary component housing 11 and extend outward. The two rotating rods 121 are rotatably connected to the auxiliary component housing 11. Rollers 122 are fixedly connected to the outer surface of the two rotating rods 121. The size of the recess of the two rollers 122 is adapted to the size of the tape of the varistor. By setting the auxiliary component 1, specifically by starting the motor 14, the motor 14 will drive the rotating rods 121 to rotate through the pulley 131. When the rotating rods 121 rotate, they will drive the tape of the varistor to move to the right through the groove of the roller 122. The roller 122 can limit the movement of the tape of the varistor, preventing the varistor from moving back and forth and failing to move accurately to the cutting component 2 for cutting.

[0028] Both rotating rods 121 are fixedly connected to pulleys 131 on their front sides. The outer surfaces of the two pulleys 131 are fitted with belts 132. The two pulleys 131 are connected by belts 132. A rectangular fixing plate 16 is fixedly connected to the left front side of the auxiliary component housing 11. A motor 14 is fixedly connected to the top of the rectangular fixing plate 16. The output end of the back of the motor 14 is at the same horizontal level as the pulley 131 on the right side. The output end of the back of the motor 14 is fixedly connected to the front side of the pulley 131 on the right side through a coupling.

[0029] A downward sliding block 151 is provided on one side of the two rotating rods 121 that are close to each other. A sliding rod 152 is fixedly connected to the top of the downward sliding block 151. The sliding rod 152 passes through the center of the top of the auxiliary component housing 11 and extends outward. The sliding rod 152 is slidably connected to the center of the top of the auxiliary component housing 11. A central protrusion is fixedly connected to the top of the sliding rod 152. A spring 153 is sleeved on the outer surface of the sliding rod 152. The top of the spring 153 is fixedly connected to the inner bottom surface of the auxiliary component housing 11. The bottom of the spring 153 is fixedly connected to the top of the downward sliding block 151. A conveyor belt 17 is provided below the downward sliding block 151. The front and back of the conveyor belt 17 are fixedly connected to the inner surface of the auxiliary component housing 11.

[0030] The threaded screw 231 is provided with a slide bar 232 on both the front and back sides. The top of the slide bar 232 is fixedly connected to the bottom inner surface of the cutting assembly housing 21. The bottom of the cutting assembly housing 21 is fixedly connected to the top of the cutting platform 24. The cutting blade 22 is provided with a circular groove on both the front and back sides. The inner surface of the circular groove of the cutting blade 22 is slidably connected to the outer surface of the slide bar 232.

[0031] The inner surface of the cutting component housing 21 has irregular grooves on both the front and back sides. The irregular grooves of the cutting component housing 21 extend from the top inner wall of the cutting component housing 21 to the top of the cutting platform 24. The front and back sides of the cutting blade 22 are fixedly connected with irregular sliders, and the irregular sliders of the cutting blade 22 are adapted to the irregular grooves of the cutting component housing 21.

[0032] A rectangular slot is provided on the top of the cutting platform 24. The tip of the cutting blade 22 is inserted into the rectangular slot of the cutting platform 24. A triangular wedge block 26 is fixedly connected to the right side of the cutting platform 24. The front and back of the triangular wedge block 26 are fixedly connected to the inner surface of the cutting assembly housing 21.

[0033] One specific application of this embodiment is as follows: When in use, the processed tape varistor is placed into the equipment, and then the tape varistor is pressed onto the conveyor belt 17 by the pressing slider 151 to prevent the tape varistor from lifting up.

[0034] Next, the conveyor belt 17 and the motor 14 are started. The conveyor belt 17 will drive the tape varistor to move to the left, while the motor 14 will drive the right pulley 131 to rotate through the output terminal on the back. The right pulley 131 will drive the left pulley 131 to rotate through the belt 132, causing the rotating rod 121 fixedly connected to the back to rotate. When the rotating rod 121 rotates, it will drive the tape varistor to move to the right through the roller 122, and the groove of the roller 122 is set to prevent the tape varistor from shifting back and forth.

[0035] Finally, start motor 25. The output of motor 25 drives the threaded screw 231 to rotate. When the threaded screw 231 rotates, it drives the cutting blade 22 to move downward along slide bar 232. When the tip of the cutting blade 22 is inserted into the rectangular groove of the cutting platform 24, the tape varistor will be cut. Then, the cut tape varistor will slide along the inclined plane of the triangular wedge 26 and eventually leave the equipment. Then, rotate the threaded screw 231 in the opposite direction to drive the cutting blade 22 upward for the next round of cutting.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art of varistor manufacturing to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cutting mechanism for producing a pressure-sensitive resistor, comprising an auxiliary assembly (1), a cutting assembly (2) is arranged on the right side of the auxiliary assembly (1), characterized in that: The cutting assembly (2) includes a cutting assembly shell (21), the center of the cutting assembly shell (21) is provided with a cutting platform (24), the front and back of the cutting platform (24) are fixedly connected with the inner surface of the cutting assembly shell (21), the top of the cutting assembly shell (21) is rotatably connected with a threaded lead screw (231), the top of the threaded lead screw (231) penetrates the outer surface of the top of the cutting assembly shell (21) and extends outward, the threaded lead screw (231) is rotatably connected with the top of the cutting assembly shell (21), the center of the top of the cutting assembly shell (21) is fixedly connected with a motor two (25), the output end of the bottom of the motor two (25) is on the same horizontal line with the threaded lead screw (231), the output end of the bottom of the motor two (25) is fixedly connected with the top of the threaded lead screw (231) through a shaft coupling, and the outer surface of the threaded lead screw (231) is threadedly connected with a cutting blade (22).

2. The cutting mechanism for producing a piezoresistor according to claim 1, wherein The auxiliary assembly (1) includes an auxiliary assembly shell (11), the inside of the auxiliary assembly (1) is provided with two rotating rods (121), the two rotating rods (121) are horizontally arrayed at the center of the auxiliary assembly shell (11), the front and back of the two rotating rods (121) penetrate the outer surface of the auxiliary assembly shell (11) and extend outward, and the two rotating rods (121) are rotatably connected with the auxiliary assembly shell (11); the outer surfaces of the two rotating rods (121) are fixedly connected with rollers (122), and the sizes of the recesses of the two rollers (122) are matched with the size of the coding belt of the pressure-sensitive resistor.

3. The cutting mechanism for producing a piezoresistor according to claim 2, wherein The front surfaces of the two rotating rods (121) are fixedly connected with belt pulleys (131), the outer surfaces of the two belt pulleys (131) are sleeved with a belt (132), and the two belt pulleys (131) are drivingly connected through the belt (132); the left side of the auxiliary assembly shell (11) is fixedly connected with a rectangular fixed plate (16), the top of the rectangular fixed plate (16) is fixedly connected with a motor one (14), the output end of the back of the motor one (14) is on the same horizontal height with the belt pulley (131) on the right side, and the output end of the back of the motor one (14) is fixedly connected with the front surface of the belt pulley (131) on the right side through a shaft coupling.

4. The cutting mechanism for producing a piezoresistor according to claim 3, wherein Two said rotating rods (121) are provided with a pressing slider (151) on the side close to each other, the top of the pressing slider (151) is fixedly connected with a slide rod one (152), the slide rod one (152) penetrates the center of the top of the auxiliary assembly shell (11) and extends outward, the slide rod one (152) is slidably connected with the center of the top of the auxiliary assembly shell (11), the top of the slide rod one (152) is fixedly connected with a circle center protrusion, the outer surface of the slide rod one (152) is sleeved with a spring (153), the top of the spring (153) is fixedly connected with the inner surface of the bottom of the auxiliary assembly shell (11), the bottom of the spring (153) is fixedly connected with the top of the pressing slider (151), the bottom of the pressing slider (151) is provided with a conveyor belt (17), the front and back surfaces of the conveyor belt (17) are fixedly connected with the inner surface of the auxiliary assembly shell (11).

5. The cutting mechanism for producing a piezoresistor according to claim 4, wherein The front and back surfaces of the threaded lead screw (231) are provided with a slide rod two (232), the top of the slide rod two (232) is fixedly connected with the inner surface of the bottom of the cutting assembly shell (21), the bottom of the cutting assembly shell (21) is fixedly connected with the top of the cutting platform (24), the front and back surfaces of the cutting blade (22) are provided with a circular groove, the inner surface of the circular groove of the cutting blade (22) is slidably connected with the outer surface of the slide rod two (232).

6. The cutting mechanism for producing a piezoresistor according to claim 1, wherein The front and back surfaces of the inner surface of the cutting assembly shell (21) are provided with a special-shaped groove, the special-shaped groove of the cutting assembly shell (21) extends from the top inner wall of the cutting assembly shell (21) to the top of the cutting platform (24), the front and back surfaces of the cutting blade (22) are fixedly connected with a special-shaped sliding block, the special-shaped sliding block of the cutting blade (22) is matched with the special-shaped groove of the cutting assembly shell (21).

7. The cutting mechanism for producing a piezoresistor according to claim 1, wherein The top of the cutting platform (24) is provided with a rectangular groove, the cutting blade (22) is inserted into the rectangular groove of the cutting platform (24), the right side of the cutting platform (24) is fixedly connected with a triangular inclined block (26), the front and back surfaces of the triangular inclined block (26) are fixedly connected with the inner surface of the cutting assembly shell (21).