Anti-blocking filter element

By using backflushing and vibration cleaning components to clean the air compressor filter element, the problem of filter element clogging is solved, automated cleaning is achieved, equipment efficiency is improved, and filter element life is extended.

CN223980284UActive Publication Date: 2026-03-10NANJING WANTAO FILTER MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Traditional air compressor filters are prone to clogging due to dust and particle accumulation, requiring frequent shutdowns for cleaning or replacement, which affects equipment efficiency.

Method used

The filter element is cleaned by a backflushing and vibration cleaning assembly. The filter element is cleaned by a backflushing rod and a motor-driven backflushing pipe. The automatic cleaning of the filter element is achieved by the squeezing and vibration of the active block and the stationary block.

Benefits of technology

It effectively prevents filter clogging, improves equipment efficiency, extends filter life, and reduces downtime maintenance frequency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223980284U_ABST
    Figure CN223980284U_ABST
Patent Text Reader

Abstract

The utility model discloses an anti-blocking filter element, which belongs to the technical field of air compressor filter elements, and comprises a shell, a plurality of air inlet pipes are arranged on the side surface of the shell, an air outlet pipe is arranged on the upper end surface of the shell, and a valve is arranged in the air outlet pipe; the filter element body is mounted in the shell; the cleaning assembly is mounted in the filter element body; wherein the cleaning assembly is used for reversely blowing the filter element body and driving the filter element body to vibrate when the filter element body is cleaned, the filter element body is cleaned through reverse blowing and vibration, and the filter element body can be cleaned, so that the filter element body can be prevented from being blocked, and the efficiency of equipment can be prevented from being influenced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to air compressor filter element technical field, concretely relates to a kind of anti-blocking filter element. BACKGROUND

[0002] Air filter element in air compressor is located in the air inlet of air compressor, for filtering dust, particle and other impurities inhaled air, prevent pollutants from entering compression chamber, protect compression element and prolong equipment life, but the air filter element of traditional air compressor is in long time use, it is easy to cause blockage because of dust, particle accumulation, frequent shutdown cleaning or filter element replacement is needed, affect equipment efficiency, to solve the above problems, the utility model provides a kind of anti-blocking filter element. SUMMARY

[0003] In view of the above-mentioned technical deficiencies, the utility model aims at providing an anti-blocking filter element, which can clean the filter element body by back flushing and vibration, thereby avoiding blockage of the filter element body and affecting the efficiency of the equipment.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme: the utility model provides an anti-blocking filter element, which comprises:

[0005] A shell is provided with a plurality of air inlet pipes on its side surface, an air outlet pipe is provided on the upper end surface of the shell, and a valve is arranged inside the air outlet pipe.

[0006] A filter element body is installed inside the shell.

[0007] A cleaning assembly is installed inside the filter element body.

[0008] When cleaning the filter element body, the cleaning assembly back flushes the filter element body and drives the filter element body to vibrate.

[0009] Preferably, the shell comprises:

[0010] A shell body is fixedly connected with a support leg on its lower end surface.

[0011] An end cover is connected with the shell body by bolts.

[0012] The air inlet pipes are arranged on the shell body, and the air outlet pipe is arranged on the end cover.

[0013] Preferably, the filter element body is in the shape of a cylinder, and a sealing ring is fixedly connected with the upper end surface of the filter element body.

[0014] Preferably, the cleaning assembly includes: a backflush rod, which is installed inside the filter element body and is driven by a motor mounted on the outer casing to rotate around the axis of the filter element body. The backflush rod is connected to an external air pump, and a squeezing part is installed between the backflush rod and the filter element body. When the backflush rod rotates, the squeezing part causes the filter element body to vibrate.

[0015] Preferably, the extrusion section includes:

[0016] The active block is fixedly connected to the upper end face of the recoil rod, and its side facing the rotation direction is a wedge-shaped surface.

[0017] Multiple fixing blocks are fixedly installed on the filter element body, and the multiple fixing blocks are distributed along the circumference of the filter element body.

[0018] Preferably, the side of the fixed block facing the active block is also provided as a wedge-shaped surface, and the wedge-shaped surface on the fixed block is adapted to the wedge-shaped surface on the active block.

[0019] Preferably, there are multiple backflush rods, which are distributed circumferentially along the filter element body.

[0020] Preferably, the recoil rod is connected to an external air pump through a recoil pipe. The recoil pipe includes a main pipe and multiple branch pipes. The main pipe is rotatably connected to the outer casing and is rotatably sealed to the outer casing. One end of each branch pipe is connected to the main pipe, and the other end is connected to the corresponding recoil rod.

[0021] Preferably, the lower end of the main tube passes through the lower end face of the housing and is fixedly sleeved with a driven gear, the driven gear meshing with the driving gear, and the driving gear is fixedly mounted on the motor shaft of the motor.

[0022] Preferably, the filter element body has an annular collection groove on the inner side wall at the lower end of the outer shell, the bottom side wall of the collection groove has an outlet, and the outlet has a sealing plug inside. The bottom side wall of the collection groove is inclined, and the position where it communicates with the outlet is the lowest point.

[0023] The beneficial effects of this utility model are as follows:

[0024] This invention, through the arrangement of a backflush rod, a backflush pipe, and a motor, enables the motor to rotate, which in turn drives the backflush rod to rotate around the axis of the filter element body. During the rotation, the backflush rod continuously sprays compressed gas towards the inner ring surface of the filter element body, thereby backflushing the filter element body and cleaning it, thus preventing the filter element from becoming clogged after prolonged use.

[0025] This invention, through the arrangement of active and fixed blocks, enables the active block on the backwash rod to continuously abut against different fixed blocks during rotation, thereby driving the filter element body to vibrate continuously, which can improve the cleaning effect of the filter element. At the same time, the rotation of the filter element will cause the outer shell to vibrate, which can better discharge dust particles located inside the collection tank through the discharge port. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 A schematic diagram (first view) of an anti-clogging filter element provided for an embodiment of this utility model.

[0028] Figure 2 A schematic diagram (second perspective) of an anti-clogging filter element provided for an embodiment of this utility model.

[0029] Figure 3 This is a top view of the present invention.

[0030] Figure 4 This utility model Figure 3 Sectional view at point AA.

[0031] Figure 5 This is a schematic diagram showing the connection between the filter element body and the fixing block of this utility model.

[0032] Figure 6 This is an exploded view of the backwash rod and filter element body of this utility model.

[0033] Explanation of reference numerals in the attached figures:

[0034] 1. Outer shell; 101. Housing; 102. End cap; 2. Inlet pipe; 3. Outlet pipe; 4. Filter element body; 5. Sealing ring; 6. Backflush rod; 7. Motor; 8. Drive block; 9. Fixing block; 10. Main pipe; 11. Branch pipe; 12. Driven gear; 13. Drive gear; 14. Collection tank; 15. Sealing plug. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] This utility model provides an anti-clogging filter element, such as Figures 1 to 6 As shown.

[0037] Example 1:

[0038] An anti-clogging filter element includes a housing 1, which is composed of a shell 101 and an end cap 102. A support leg is fixedly installed at the lower end of the shell 101. Multiple air inlet pipes 2 are provided on the side of the shell 101. The end cap 102 is installed at the top of the shell 101 and is provided with an air outlet pipe 3. A valve is provided inside the air outlet pipe 3. The shell 101 and the end cap 102 are connected by bolts.

[0039] A cylindrical filter element body 4 is coaxially mounted inside the outer casing 1. A sealing ring 5 is fixedly connected to the upper end of the filter element body 4. The sealing ring 5 can make the filter element body 4 and the outer casing 1 more stably connected together. A cleaning component is installed inside the filter element body 4.

[0040] The cleaning assembly includes a backflush rod 6, which is driven by a motor 7 to rotate around the axis of the filter element body 4. The backflush rod 6 is connected to an external air pump through a backflush pipe, which includes a main pipe 10 and a branch pipe 11. The main pipe 10 is connected to the backflush rod 6 through the branch pipe 11. The lower end of the main pipe 10 passes through the outer shell 1 and is rotatably sealed with the outer shell 1. The lower end of the main pipe 10 is rotatably sealed with a connecting pipe installed on the outer shell 1. The connecting pipe is connected to an external air pump. A driven gear 12 is fixedly sleeved on one side of the main pipe 10 at the lower end of the outer shell 1. The driven gear 12 meshes with the driving gear 13 on the motor shaft of the motor 7. The motor 7 is installed on the outer shell 1. When the motor 7 is started, its motor shaft can drive the main pipe 10 to rotate through the driving gear 13 and the driven gear 12, thereby driving the backflush rod 6 to rotate around the axis of the filter element body 4. During the rotation of the backflush rod 6, the filter element body 4 can be backflushed.

[0041] Example 2:

[0042] Based on Example 1, in order to improve the cleaning effect on the filter element body 4, a squeezing part is installed between the backwash rod 6 and the filter element body 4. The squeezing part can drive the filter element body 4 to vibrate continuously during the rotation of the backwash rod 6, so that the impurities on the filter element body 4 can be better removed.

[0043] The extrusion section includes an active block 8, with a wedge-shaped surface on the side of the active block 8 facing its rotation direction. Multiple fixed blocks 9 adapted to the active block 8 are distributed circumferentially on the inner wall of the filter body 4. The side of the fixed blocks 9 facing the active block 8 is also a wedge-shaped surface, and the wedge-shaped surface on the fixed blocks 9 is adapted to the wedge-shaped surface on the active block 8.

[0044] When the motor 7 drives the recoil rod 6 to rotate, the active block 8 will continuously squeeze the wedge-shaped surfaces of different fixed blocks 9. When the active block 8 squeezes the fixed block 9, the sealing ring 5 is squeezed and undergoes elastic deformation, and the filter element body 4 will move downward. When the active block 8 passes the current fixed block 9, the filter element body 4 will move downward under the elastic force of the sealing ring 5, so that the filter element body 4 can continuously vibrate axially, so that the impurities on the filter element body 4 can be better removed.

[0045] An annular collection groove 14 is provided on the outer periphery of the filter element body 4 and on the bottom side wall of the outer shell 1, which can collect the impurities that are peeled off from the filter element body 4 and discharge them in a concentrated manner.

[0046] In order to make the filter body 4 vibrate more stably, the number of backflush rods 6 is set to be multiple. At this time, the number of branch pipes 11 is matched with the number of backflush rods 6, and multiple branch pipes 11 are connected to a main pipe 10.

[0047] Example 3:

[0048] The bottom side wall of the collection tank 14 is provided with an outlet, and the inside of the outlet is provided with a sealing plug 15. The bottom side wall of the collection tank 14 is set as an inclined surface, and the position where the collection tank 14 communicates with the outlet is the lowest point of this inclined surface. During the cleaning process of the filter element body 4, the filter element body 4 will cause the outer shell 1 to vibrate continuously during the vibration process, so that the impurities located inside the collection tank 14 can move better towards the outlet and be discharged through the outlet.

[0049] When using:

[0050] 1. Close the valve inside the vent pipe 3 and open the sealing plug 15.

[0051] 2. Start the external air pump to pump gas into the main pipe 10.

[0052] 3. Start the motor 7 to drive the backwash rod 6 to rotate, and perform backwashing on the filter element body 4.

[0053] 4. During backwashing, impurities that fall off the filter element body 4 will enter the collection tank 14 and be discharged through the outlet.

[0054] 5. After cleaning, turn off the external air pump and motor. 7. Open the valve inside the air outlet pipe 3 and insert the sealing plug 15 into the outlet.

[0055] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A anti-clogging filter element, characterized in that, Include: The shell (1), the side of the shell (1) is provided with a plurality of air inlet pipe (2), the upper end surface of the shell (1) is provided with air outlet pipe (3), the inside of air outlet pipe (3) is provided with valve; Filter core body (4), the filter core body (4) is installed in the inside of shell (1); Cleaning assembly, the cleaning assembly is installed in the inside of filter core body (4); Wherein, the cleaning assembly when cleaning filter core body (4), blowback to filter core body (4), and drive filter core body (4) vibration.

2. A filter element according to claim 1, wherein The shell (1) includes: The lower end surface of the shell (101) is fixedly connected with the supporting leg; End cover (102), the end cover (102) is connected with the shell (101) by bolt; Wherein, air inlet pipe (2) is arranged on the shell (101), and air outlet pipe (3) is arranged on the end cover (102).

3. A filter element according to claim 1, wherein The shape of the filter core body (4) is cylindrical, and the upper end surface of the filter core body (4) is fixedly connected with the sealing ring (5).

4. A filter element according to claim 3, wherein The cleaning assembly includes: backflush rod (6), the backflush rod (6) is installed in the inside of filter core body (4), and the backflush rod (6) is driven by the motor (7) installed on the shell (1) to rotate around the axis of filter core body (4), and the backflush rod (6) is communicated with the air pump outside, the backflush rod (6) and filter core body (4) between installation extrusion part, when the backflush rod (6) rotates, the filter core body (4) is driven to vibrate by the extrusion part.

5. A filter element according to claim 4, wherein The extrusion part includes: Driving block (8), the driving block (8) is fixedly connected to the upper end surface of the backflush rod (6), and the side of its towards rotation direction is wedge surface; A plurality of fixed blocks (9), a plurality of the fixed blocks (9) are fixedly installed on the filter core body (4), and the plurality of fixed blocks (9) are distributed along the circumference of the filter core body (4).

6. A filter element according to claim 5, wherein The side of the fixed block (9) towards driving block (8) is also provided with wedge surface, and the wedge surface on the fixed block (9) is matched with the wedge surface on the driving block (8).

7. A filter element according to claim 4, wherein The number of backflush rod (6) is multiple, and the plurality of backflush rod (6) is distributed along the circumference of filter core body (4).

8. A filter element according to claim 7, wherein The backflush rod (6) is communicated with the air pump outside through backflush pipe, the backflush pipe includes main pipe (10) and a plurality of branch pipes (11), the main pipe (10) is rotatably connected with the shell (1), and is rotatably sealed with the shell (1), one end of the branch pipe (11) is communicated with the main pipe (10), and the other end is communicated with the corresponding backflush rod (6).

9. A filter element according to claim 8, wherein The lower end of the main pipe (10) penetrates the lower end surface of the shell (1) and is fixedly sleeved with the driven gear (12), the driven gear (12) is engagedly connected with the driving gear (13), and the driving gear (13) is fixedly installed on the motor shaft of the motor (7).

10. A filter element according to claim 1 wherein, The circumference of the filter core body (4) and the inside wall of the lower end of the shell (1) are provided with annular collecting groove (14), the bottom wall of the collecting groove (14) is provided with discharge port, and the inside of the discharge port is provided with sealing plug (15), the bottom wall of the collecting groove (14) is inclined surface, and the position communicated with the discharge port is the lowest point.