Ceramic membrane filter for waste acid treatment of lead-acid battery
By introducing an indicator and drive mechanism into the ceramic membrane filter, the problem of ceramic membrane clogging detection is solved, enabling timely cleaning of the ceramic membrane, improving filtration efficiency, and extending its service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-03-10
AI Technical Summary
Existing ceramic membrane filters are difficult to determine when they need cleaning, which increases the risk of clogging and affects their service life and filtration efficiency.
A ceramic membrane filter for treating waste acid from lead-acid batteries was designed, comprising an indicator mechanism and a drive mechanism. The indicator mechanism displays the unfilterable substances accumulated on the ceramic membrane via an indicator rod, while the drive mechanism improves filtration efficiency through centrifugal force. The indicator rod and drive mechanism are used to determine whether the ceramic membrane needs cleaning, and centrifugal force is used to accelerate the filtration of pure liquid.
It enables timely detection and cleaning of ceramic membrane blockage, improving filtration efficiency, extending the service life of ceramic membranes, and ensuring filtration effect.
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Figure CN223980347U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of waste acid recovery, in particular to a ceramic membrane filter for lead -acid battery waste acid treatment. BACKGROUND
[0002] Ceramic membrane separation technology is the material separation technology based on the screening effect of porous ceramic medium, adopts the dynamic "cross flow filtration" mode different from traditional "dead end filtration", "filter cake filtration" and other filtration modes, that is, under the pressure drive, the raw material liquid flows at a certain flow rate on the membrane layer surface inside the membrane tube, small molecule substances are permeated along the vertical direction of the microporous membrane, and large molecule substances are intercepted by the membrane, so that the fluid achieves the purpose of separation, concentration and purification. The ceramic membrane filter is a filtering and purifying equipment for separating and purifying liquid materials by using ceramic membrane separation technology, and is widely used in food, medicine, chemical industry, metallurgy, water treatment and other technical fields.
[0003] For example, the patent document with the announcement number CN209576326U discloses a ceramic membrane filter for waste lead-acid battery waste acid treatment, which comprises a shell, a liquid inlet main pipe, a liquid outlet main pipe, a liquid outlet branch pipe, a water inlet pipe, a blowdown pipe, a water inlet main pipe, a base, a water distribution plate, a ceramic tube group and a partition plate group. The ceramic membrane filter shown in the application adopts a first ceramic tube and a second ceramic tube arranged separately. The water inlet main pipe is arranged at the bottom end of the first ceramic tube. When the equipment needs to be backwashed, the first ceramic tube can be cleaned through the water inlet pipe, and the second ceramic tube can be cleaned through the water inlet main pipe. The two parts are backwashed at the same time, the backwashing effect is better, the risk of blockage of the ceramic tube group is effectively reduced, the service life of the ceramic membrane filter is prolonged, the filtering effect of the ceramic membrane filter is guaranteed, and the ceramic membrane filter can be better used for waste lead-acid battery waste acid treatment. In the prior art, since the ceramic membrane filter is a closed device, it is difficult to determine whether the ceramic membrane needs to be cleaned, and therefore a ceramic membrane filter capable of displaying the degree of accumulation of unfiltered substances on the ceramic membrane is proposed. UTILITY MODEL CONTENTS
[0004] The utility model discloses a ceramic membrane filter for lead-acid battery waste acid treatment.
[0005] The utility model discloses a ceramic membrane filter for lead-acid battery waste acid treatment.
[0006] A ceramic membrane filter for treating waste acid from lead-acid batteries includes a filter body, a filter chamber, a filter mechanism inside the filter chamber, a tubular ceramic membrane, a lower support tube fixedly connected to the lower end of the tubular ceramic membrane, an indicator mechanism below the filter mechanism, and a drive mechanism below the filter chamber for driving the tubular ceramic membrane to rotate. The indicator mechanism includes a rotating tube, a prism tube fixedly connected to the top of the rotating tube, the prism tube being slidably connected to the lower support tube, a spring fixedly connected between the lower support tube and the rotating tube, and an indicator rod rotatably connected to the lower end of the lower support tube, one end of the indicator rod extending to the outside of the filter chamber.
[0007] Preferably, the indicator rod is slidably connected to the filter chamber, and a scale line is provided on the filter chamber near the side of the indicator rod.
[0008] Preferably, a liquid outlet chamber is fixedly connected to the top of the filter chamber, a concentrate drain pipe is fixedly connected to one side of the liquid outlet chamber, a filtrate drain pipe is fixedly connected to the top of the liquid outlet chamber, the lower end of the filtrate drain pipe extends into the filter chamber, a liquid inlet chamber is fixedly connected to the bottom of the filter chamber, a raw liquid inlet pipe is fixedly connected below the liquid inlet chamber, and a base bracket is fixedly connected to the lower end of the filter chamber.
[0009] Preferably, a top partition is fixedly connected to the upper end of the inner wall of the filter chamber, and several circumferentially evenly arranged upper support tubes are rotatably connected to the top partition. The lower end of the upper support tubes is fixedly connected to the top of the tubular ceramic membrane. A lower partition is fixedly connected to the lower end of the inner wall of the filter chamber, and the lower support tubes are circumferentially evenly arranged on the lower partition. The lower support tubes are rotatably connected to the lower partition.
[0010] Preferably, the drive mechanism includes a power partition fixedly connected to the top of the liquid inlet chamber, a drive shaft rotatably connected to the middle of the power partition, a plurality of circumferentially evenly arranged rotating blades fixedly connected to the lower end of the drive shaft, a drive gear fixedly connected to the top of the drive shaft, a plurality of circumferentially evenly arranged driven gear rings meshing on the side of the drive gear, the driven gear rings being fixedly connected to the rotating tube, the driven gear rings being rotatably connected to the top of the power partition, a liquid inlet bracket fixedly connected to the lower end of the power partition, the lower end of the liquid inlet bracket abutting against the inner wall of the liquid inlet chamber, the liquid inlet bracket being positioned directly above the raw liquid inlet pipe, and the rotating blades being sleeved inside the liquid inlet bracket.
[0011] Preferably, the lower end of the rotating tube is connected to the liquid inlet chamber, and the upper end of the rotating tube is connected to the lower support tube through a prismatic tube.
[0012] The beneficial effects are:
[0013] 1. Through the setting of the indicator mechanism, when unfilterable materials accumulate in the tubular ceramic membrane, the weight of the tubular ceramic membrane will inevitably increase. The increase in weight of the tubular ceramic membrane drives the indicator rod to move, and the staff can judge whether the tubular ceramic membrane needs to be cleaned based on the position of the indicator rod.
[0014] 2. Through the setting of the drive mechanism, the waste liquid with a certain pressure passes through the rotating paddle. The rotating paddle drives the drive gear to rotate, the drive gear drives the power baffle to rotate, the power baffle drives the tubular ceramic membrane to rotate, and the rotation of the tubular ceramic membrane provides centrifugal force for the waste liquid passing through the tubular ceramic membrane. Under the action of centrifugal force, the pure acid liquid passes through the tubular ceramic membrane more quickly, thus improving the filtration efficiency.
[0015] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a perspective view of a ceramic membrane filter for treating waste acid from lead-acid batteries, as described in this utility model.
[0018] Figure 2 This is a front sectional view of a ceramic membrane filter for treating waste acid from lead-acid batteries, as described in this utility model.
[0019] Figure 3 This is a schematic diagram showing the relative positions of the filtration mechanism and the indicating mechanism of a ceramic membrane filter for treating waste acid from lead-acid batteries, as described in this utility model.
[0020] Figure 4 This is a schematic diagram of the filtration mechanism of a ceramic membrane filter for treating waste acid from lead-acid batteries, as described in this utility model.
[0021] Figure 5 This is a schematic diagram of the drive mechanism of a ceramic membrane filter for treating waste acid from lead-acid batteries, as described in this utility model.
[0022] Figure 6 This is a schematic diagram of the indicating mechanism of a ceramic membrane filter for treating waste acid from lead-acid batteries, as described in this utility model.
[0023] The annotations in the attached figures are explained as follows:
[0024] 101. Filter chamber; 102. Outlet chamber; 103. Inlet chamber; 104. Filtrate drain pipe; 105. Concentrate drain pipe; 106. Base support; 107. Raw material inlet pipe; 201. Top partition; 202. Upper support pipe; 203. Tubular ceramic membrane; 204. Lower partition; 205. Lower support pipe; 301. Rotating blade; 302. Drive shaft; 303. Drive gear; 304. Driven gear ring; 305. Inlet support; 306. Power partition; 401. Rotating pipe; 402. Prismatic tube; 403. Indicator rod; 404. Spring. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0026] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] The present invention will be further described below with reference to the accompanying drawings:
[0028] like Figures 1-6As shown, a ceramic membrane filter for treating waste acid from lead-acid batteries includes a filter body, a filter chamber 101, a filter mechanism inside the filter chamber 101, and a tubular ceramic membrane 203. A lower support tube 205 is fixedly connected to the lower end of the tubular ceramic membrane 203. An indicator mechanism is located below the filter mechanism, and a drive mechanism is located below the filter chamber 101 to drive the tubular ceramic membrane 203 to rotate. The indicator mechanism includes a rotating tube 401, a prism tube 402 fixedly connected to the top of the rotating tube 401, and the prism tube 402 is slidably connected to the lower support tube 205. A fixed connection is established between the lower support tube 205 and the rotating tube 401. A spring 404 is rotatably connected to an indicator rod 403 at the lower end of the lower support tube 205. One end of the indicator rod 403 extends to the outside of the filter chamber 101, and the indicator rod 403 is slidably connected to the filter chamber 101. A scale line is provided on the filter chamber 101 near the indicator rod 403. When unfilterable materials accumulate on the tubular ceramic membrane 203, the weight of the tubular ceramic membrane 203 will inevitably increase. Under the action of gravity, the tubular ceramic membrane 203 presses the lower support tube 205 downward, and the lower support tube 205 drives the indicator rod 403 to descend. At this time, the spring 404 is compressed. The staff can judge whether the tubular ceramic membrane 203 needs to be cleaned according to the position of the indicator rod 403.
[0029] A liquid outlet chamber 102 is fixedly connected to the top of the filter chamber 101. A concentrate drain pipe 105 is fixedly connected to one side of the liquid outlet chamber 102. A filtrate drain pipe 104 is fixedly connected to the top of the liquid outlet chamber 102. The lower end of the filtrate drain pipe 104 extends into the filter chamber 101. An inlet chamber 103 is fixedly connected to the bottom of the filter chamber 101. A raw liquid inlet pipe 107 is fixedly connected below the inlet chamber 103. A base bracket 106 is fixedly connected to the lower end of the filter chamber 101. Waste acid raw liquid enters the inlet chamber 103 through the raw liquid inlet pipe 107. After the waste acid raw liquid is driven by the power mechanism to rotate the tubular ceramic membrane 203, it enters the filter chamber 101. The waste acid raw liquid enters the filtration mechanism. The filtrate leaves the filter through the filtrate drain pipe 104. The concentrate passes through the filtration mechanism and enters the liquid outlet chamber 102. Then, it leaves the filter through the concentrate drain pipe 105 and enters the next cycle.
[0030] A top partition 201 is fixedly connected to the upper end of the inner wall of the filter chamber 101. Several circumferentially evenly arranged upper support tubes 202 are rotatably connected to the top partition 201. The lower end of the upper support tubes 202 is fixedly connected to the top of the tubular ceramic membrane 203. A lower partition 204 is fixedly connected to the lower end of the inner wall of the filter chamber 101. Lower support tubes 205 are circumferentially evenly arranged on the lower partition 204. The lower support tubes 205 are rotatably connected to the lower partition 204. Waste acid raw liquid enters the tubular ceramic membrane 203 from the lower support tube 205. The cross-flow filtration of the tubular ceramic membrane 203 discharges small molecules in the waste acid from the side wall of the tubular ceramic membrane 203. Large molecules that cannot pass through the tubular ceramic membrane 203 are carried away from the tubular ceramic membrane 203 by the subsequent pressurized liquid. This liquid is a concentrate. Under the action of the circulation pump, the concentrate enters the filter from the raw liquid inlet pipe 107 for the next filtration.
[0031] The drive mechanism includes a power partition 306 fixedly connected to the top of the liquid inlet chamber 103. A drive shaft 302 is rotatably connected to the middle of the power partition 306. Several evenly arranged rotating blades 301 are fixedly connected to the lower end of the drive shaft 302. A drive gear 303 is fixedly connected to the top of the drive shaft 302. Several evenly arranged driven gear rings 304 are meshed on the side of the drive gear 303. The driven gear rings 304 are fixedly connected to the rotating pipe 401 and rotatably connected to the top of the power partition 306. A liquid inlet support 305 is fixedly connected to the lower end of the power partition 306. The lower end of the liquid inlet support 305 abuts against the inner wall of the liquid inlet chamber 103. The liquid inlet support 305 is located directly above the raw liquid inlet pipe 107. 301 is fitted inside the liquid inlet support 305. The lower end of the rotating tube 401 is connected to the liquid inlet chamber 103, and the upper end of the rotating tube 401 is connected to the lower support tube 205 through the prismatic tube 402. Waste acid raw liquid with a certain pressure enters the liquid inlet chamber 103 from the raw liquid inlet pipe 107. The waste acid raw liquid drives the rotating blade 301 to rotate. The rotating blade 301 drives the transmission shaft 302 to rotate. The transmission shaft 302 drives the drive gear 303 to rotate. The drive gear 303 drives the driven gear ring 304 to rotate. The driven gear ring 304 drives the rotating tube 401 to rotate. The rotating tube 401 drives the prismatic tube 402 to rotate. The prismatic tube 402 drives the lower support tube 205 to rotate. The lower support tube 205 drives the tubular ceramic membrane 203 to rotate.
[0032] Working Principle: Waste acid stock solution enters the inlet chamber 103 through the stock solution inlet pipe 107. The waste acid stock solution is driven by the rotating blade 301, which in turn drives the transmission shaft 302. The transmission shaft 302 drives the drive gear 303, which in turn drives the driven gear ring 304. The driven gear ring 304 drives the rotating tube 401, which in turn drives the prismatic tube 402. The prismatic tube 402 drives the lower support tube 205, which in turn drives the tubular ceramic membrane 203. The waste acid enters the filter chamber 101 through the rotating tube 401, and the waste acid stock solution enters the filtration mechanism. The waste acid stock solution then enters the tubular ceramic membrane 203 through the lower support tube 205. The cross-flow filtration of the tubular ceramic membrane 203 removes small molecules from the side wall of the membrane. Large molecules that cannot pass through the tubular ceramic membrane 203 are carried away by the subsequent pressurized liquid. This liquid is a concentrate. Under the action of the circulation pump, the concentrate enters the filter from the raw liquid inlet pipe 107 for the next filtration. The filtrate leaves the filter from the filtrate outlet pipe 104. The concentrate passes through the filtration mechanism and enters the outlet chamber 102. Then, it leaves the filter from the concentrate outlet pipe 105 to enter the next cycle. As unfilterable substances accumulate on the tubular ceramic membrane 203, the weight of the tubular ceramic membrane 203 will inevitably increase. Under the action of gravity, the tubular ceramic membrane 203 compresses the support pipe 205 and moves it downward. The lower support pipe 205 drives the indicator rod 403 to descend. At this time, the spring 404 is compressed. The staff can judge whether the tubular ceramic membrane 203 needs to be cleaned based on the position of the indicator rod 403.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A ceramic membrane filter for lead acid battery spent acid treatment, comprising a filter body, characterized by: The filter body comprises a filter bin (101), a filter mechanism is arranged in the filter bin (101), the filter mechanism comprises a tubular ceramic membrane (203), a lower support pipe (205) is fixedly connected to the lower end of the tubular ceramic membrane (203), an indicating mechanism is arranged below the filter mechanism, a driving mechanism is arranged below the filter bin (101), the driving mechanism is used for driving the tubular ceramic membrane (203) to rotate, the indicating mechanism comprises a rotating pipe (401), a prismatic pipe (402) is fixedly connected to the top of the rotating pipe (401), the prismatic pipe (402) is slidably connected with the lower support pipe (205), a spring (404) is fixedly connected between the lower support pipe (205) and the rotating pipe (401), an indicating rod (403) is rotatably connected to the lower end of the lower support pipe (205), and one end of the indicating rod (403) extends to the outside of the filter bin (101).
2. The ceramic membrane filter for treating spent acid of lead acid battery according to claim 1, characterized in that: The indicating rod (403) is slidably connected with the filter bin (101), and a scale line is arranged on one side of the filter bin (101) close to the indicating rod (403).
3. The ceramic membrane filter for treating spent acid of lead acid battery according to claim 1, characterized in that: A liquid outlet bin (102) is fixedly connected to the top of the filter bin (101), a concentrated liquid discharge pipe (105) is fixedly connected to one side of the liquid outlet bin (102), a filtered liquid discharge pipe (104) is fixedly connected to the top of the liquid outlet bin (102), the lower end of the filtered liquid discharge pipe (104) extends into the filter bin (101), a liquid inlet bin (103) is fixedly connected to the bottom of the filter bin (101), an original liquid inlet pipe (107) is fixedly connected below the liquid inlet bin (103), and a base support (106) is fixedly connected to the lower end of the filter bin (101).
4. The ceramic membrane filter for treating spent acid of lead acid battery according to claim 1, characterized in that: A top partition plate (201) is fixedly connected to the upper end of the inner wall of the filter bin (101), a plurality of upper support pipes (202) are rotatably connected to the top partition plate (201) and are uniformly arranged in a circle, the lower end of the upper support pipe (202) is fixedly connected with the top of the tubular ceramic membrane (203), a lower partition plate (204) is fixedly connected to the lower end of the inner wall of the filter bin (101), the lower support pipes (205) are uniformly arranged in a circle on the lower partition plate (204), and the lower support pipes (205) are rotatably connected with the lower partition plate (204).
5. The ceramic membrane filter for treating spent acid of lead acid battery according to claim 3, characterized in that: The driving mechanism comprises a power partition (306) fixedly connected to the inner top of the liquid inlet bin (103), a transmission shaft (302) rotatably connected to the middle of the power partition (306), a plurality of rotating paddles (301) uniformly arranged on the circumference of the lower end of the transmission shaft (302) and fixedly connected to the lower end of the transmission shaft (302), a driving gear (303) fixedly connected to the top of the transmission shaft (302), a plurality of driven gear rings (304) uniformly arranged on the circumference of the driving gear (303) and meshed with the driving gear (303), the driven gear rings (304) fixedly connected to the rotating tube (401), the driven gear rings (304) rotatably connected to the top of the power partition (306), a liquid inlet support (305) fixedly connected to the lower end of the power partition (306), the lower end of the liquid inlet support (305) abutting against the inner wall of the liquid inlet bin (103), the liquid inlet support (305) arranged directly above the raw liquid inlet pipe (107), and the rotating paddles (301) sleeved in the liquid inlet support (305).
6. The ceramic membrane filter for treating spent acid of lead acid battery according to claim 5, characterized in that: The lower end of the rotating tube (401) is communicated with the liquid inlet bin (103), and the upper end of the rotating tube (401) is communicated with the lower support tube (205) through the prism tube (402).
Citation Information
Patent Citations
Ceramic membrane filter for waste acid treatment of waste lead-acid storage battery
CN209576326U