Anti-caking device for water-soluble fertilizer production

By designing an anti-caking device for water-soluble fertilizer production, a combination structure of rotating drum and scraper is used for stirring and anti-caking, solving the problem of fertilizer caking in traditional equipment and improving the production efficiency and product quality of water-soluble fertilizer.

CN223980491UActive Publication Date: 2026-03-10ZHEJIANG FENGCHAN BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Traditional water-soluble fertilizer production equipment is inadequate in preventing caking, which leads to fertilizer caking, affecting the uniformity of product particles, dissolution rate and fertilization effect, increasing transportation and storage costs, and making it difficult to achieve efficient production.

Method used

A device for preventing caking in water-soluble fertilizer production was designed, comprising a production component, a connecting component, and a material discharge component. It utilizes a combination structure of a rotating drum and a scraper for stirring and preventing caking, and combines a guide frame to achieve smooth material flow and rapid discharge.

Benefits of technology

It improves the particle uniformity and dissolution speed of water-soluble fertilizers, enhances product quality, reduces production cycle and transportation and storage costs, and ensures production efficiency and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water-soluble fertilizer production anti-blocking devices, in particular to a water-soluble fertilizer production anti-blocking device which comprises a device body, the device body is provided with a connecting mechanism, the connecting mechanism comprises a connecting assembly arranged on the upper section of the device body, and a production assembly is arranged on the middle section of the device body. A blanking assembly is arranged at the bottom of the device body; the production assembly comprises a fixing frame fixedly connected to the inner wall of the device body, and a driving motor is fixedly installed at the top of the fixing frame. In the production assembly of the device, the rotating cylinder is matched with the unique flow extending opening design, materials are fully stirred and mixed in the rotating process, and local aggregation of fertilizer components is effectively avoided; the inner wall of the filter drum is continuously cleaned by the scraper blade, so that materials are prevented from being attached and agglomerated, the particle uniformity and purity of a final product are ensured, the dissolving speed and effect of the water-soluble fertilizer in water are greatly improved, the product quality is improved, and nutrient absorption of crops is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water -soluble fertilizer production anti -blocking device technical field especially relates to a water -soluble fertilizer production anti -blocking device. BACKGROUND

[0002] In the production field of water-soluble fertilizer, product quality and production efficiency are always the focus of the industry. The structure design of traditional water-soluble fertilizer production equipment often focuses on the mixing of raw materials and the basic processing flow. In terms of anti-blocking measures, most of them rely on simple stirring devices, and the stirring frequency and intensity are difficult to accurately control, and the aggregation trend of fertilizer molecules caused by humidity, pressure and other factors cannot be fully broken. From the process point of view, in the material drying link of traditional equipment, natural air drying or extensive hot air drying method is usually used, which is difficult to accurately control the moisture content in the appropriate range, which creates conditions for fertilizer caking. Once the product enters the storage stage, the humidity fluctuation in the warehouse environment, the stacking pressure, and the jolt vibration in the transportation will intensify the interaction between fertilizer particles, and promote the frequent occurrence of caking phenomenon. Fertilizer caking not only greatly destroys the uniformity of the product particles, reduces its dissolution speed and effect in water, affects the user's fertilization experience and the nutrient absorption of crops, but also causes problems such as packaging damage, loading and unloading difficulty, greatly increases the transportation and storage cost, and seriously restricts the efficient development of water-soluble fertilizer industry. Therefore, it is urgent to develop a water-soluble fertilizer production device with advanced anti-caking function, and based on this, a water-soluble fertilizer production anti-caking device is proposed to solve the above problems SUMMARY

[0003] In view of the defects in the prior art, the utility model provides a water-soluble fertilizer production anti-caking device, which solves the problem that fertilizer caking not only greatly destroys the uniformity of the product particles, reduces its dissolution speed and effect in water, affects the user's fertilization experience and the nutrient absorption of crops, but also causes problems such as packaging damage, loading and unloading difficulty, greatly increases the transportation and storage cost, and seriously restricts the efficient development of water-soluble fertilizer industry.

[0004] To solve the above technical problems, the utility model provides the following technical scheme: a water-soluble fertilizer production anti-caking device, including device body, the device body is provided with connecting mechanism, the connecting mechanism contains the connecting assembly that is arranged in the device body upper section, the device body middle section is provided with production assembly, the device body bottom is provided with the blanking assembly;

[0005] The production component includes a fixed frame fixedly connected to the inner wall of the device body. A drive motor is fixedly mounted on the top of the fixed frame. A rotating shaft is fixedly connected to the output end of the drive motor. A transmission wheel one is fixedly connected to the outer wall of the rotating shaft. A transmission wheel two is driven by a transmission belt. A transmission rod is fixedly connected to the inner wall of the transmission wheel two. A limiting rotating frame is fixedly connected to the outer wall of the transmission rod. A rotating cylinder is clamped to the outer wall of the limiting rotating frame. A filter cylinder is fixedly connected to the top inner wall of the device body. A connecting rod is fixedly connected to the outer wall of the transmission rod. A scraper is fixedly connected to the outer end of the connecting rod.

[0006] A further improvement is that the connecting assembly includes a mounting top plate fixedly installed on the top of a limiting port opened on the top of the device body. A feeding port is connected to the top of the mounting top plate, and pump pipes are connected to the top of both sides of the mounting top plate. A water tank is connected to the other end of the pump pipes.

[0007] A further improvement is that the material feeding assembly includes a flow guide frame, and the bottom of the device body is connected to a material feeding port.

[0008] A further improvement is that the transmission rod is rotatably connected to the inner wall of the fixed frame, and the top of the rotating cylinder is rotatably connected to the top of the inner wall of the device body; the transmission wheel one, which is fixedly connected to the outer wall of the rotating shaft, rotates accordingly and is driven by the transmission belt to drive the transmission wheel two to rotate; the transmission rod, which is fixedly connected to the inner wall of the transmission wheel two, begins to rotate under the drive of the transmission wheel two, and the transmission rod is rotatably connected to the inner wall of the fixed frame to ensure the stability of its rotation.

[0009] A further improvement is that the bottom of the mounting top plate is fixedly connected to the top of the filter cartridge, and the feeding port is used for adding fertilizer; the mounting top plate in the connecting assembly is fixedly installed on the top of the limiting port opened on the top of the device body, and the feeding port connected to its top is used for adding fertilizer. The operator can add various raw materials required for the production of water-soluble fertilizer into the device body through this feeding port.

[0010] A further improvement is that the flow guide is fixedly installed at the bottom of the inner wall of the device body; the material discharge component is mainly responsible for discharging the produced water-soluble fertilizer from the device body; the flow guide is fixedly installed at the bottom of the inner wall of the device body, and its function is to guide the produced water-soluble fertilizer to flow towards the material discharge port connected to the bottom of the device body, so that the water-soluble fertilizer can be smoothly discharged from the device body, which is convenient for subsequent packaging and storage.

[0011] A further improvement is that the rotating cylinder has an outlet for extending the flow, and the scraper is slidably connected to the inner wall of the filter cylinder; the connecting rod fixedly connected to the outer wall of the transmission rod rotates with the transmission rod, and the scraper fixedly connected to the outer end of the connecting rod slides on the inner wall of the filter cylinder under the drive of the connecting rod. The scraper can scrape off the material adhering to the inner wall of the filter cylinder, preventing the material from clogging the filter cylinder and ensuring smooth filtration. At the same time, it also plays a role in further stirring the material and preventing agglomeration.

[0012] By means of the above technical solution, this utility model provides a device for preventing caking in the production of water-soluble fertilizers, which has at least the following beneficial effects:

[0013] 1. In the production components of this utility model, the rotating cylinder, combined with a unique flow outlet design, fully stirs and mixes the materials during rotation, effectively preventing localized aggregation of fertilizer components; the scraper continuously cleans the inner wall of the filter cylinder, preventing material adhesion and clumping, ensuring the uniformity and purity of the final product particles, greatly improving the dissolution speed and effect of water-soluble fertilizer in water, improving product quality, and making it more conducive to the absorption of nutrients by crops.

[0014] 2. The ingenious design of the connection mechanism in this utility model allows for convenient connection of the feeding port and pump pipe to raw materials and water sources, reducing manual operation steps and accelerating the addition speed of raw materials. The guide frame in the material discharge assembly guides the finished product to be discharged quickly through the discharge port, avoiding material retention in the device; the entire device forms a smooth workflow from raw material input to finished product output, significantly improving the production efficiency of water-soluble fertilizer, reducing the production cycle, and creating more economic benefits for enterprises. Attached Figure Description

[0015] The accompanying drawings, which are provided to further understand this application and constitute a part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the inclined structure of this utility model;

[0019] Figure 3 This is a partially enlarged structural schematic diagram of the present invention;

[0020] Figure 4 This is a schematic diagram of the inclined tilting structure of this utility model;

[0021] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0022] In the diagram: 1. Device body; 2. Connecting mechanism; 21. Connecting assembly; 211. Mounting top plate; 212. Feed port; 213. Pump pipe; 214. Water tank; 22. Production assembly; 221. Fixing frame; 222. Drive motor; 223. Rotating shaft; 224. Transmission wheel one; 225. Transmission belt; 226. Transmission wheel two; 227. Transmission rod; 228. Limiting rotating frame; 229. Rotating cylinder; 2210. Filter cartridge; 2211. Connecting rod; 2212. Scraper; 23. Discharge assembly; 231. Guide frame; 232. Discharge port. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1:

[0025] Fertilizer caking not only severely damages the particle uniformity of the product, reducing its dissolution rate and effectiveness in water, thus affecting the user's fertilization experience and crop nutrient absorption, but also leads to problems such as packaging damage and difficulties in loading and unloading, significantly increasing transportation and storage costs. This seriously hinders the efficient development of the water-soluble fertilizer industry. This embodiment provides a device for preventing caking in water-soluble fertilizer production; please refer to... Figures 1-5 An embodiment provides an anti-caking device for water-soluble fertilizer production, including a device body 1. The device body 1 is provided with a connecting mechanism 2, which includes a connecting component 21 disposed on the upper section of the device body 1. A production component 22 is disposed on the middle section of the device body 1, and a material feeding component 23 is disposed on the bottom of the device body 1. The production component 22 includes a fixing frame 221 fixedly connected to the inner wall of the device body 1. A drive motor 222 is fixedly installed on the top of the fixing frame 221, and a rotating shaft 223 is fixedly connected to the output end of the drive motor 222. A transmission wheel 224 is fixedly connected to the outer wall of the rotating shaft 223. The transmission wheel 224 is connected to the transmission wheel 226 via the transmission belt 225. A transmission rod 227 is fixedly connected to the inner wall of the transmission wheel 226. A limiting rotating frame 228 is fixedly connected to the outer wall of the transmission rod 227. A rotating cylinder 229 is clamped to the outer wall of the limiting rotating frame 228. A filter cylinder 2210 is fixedly connected to the inner wall of the top of the device body 1. A connecting rod 2211 is fixedly connected to the outer wall of the transmission rod 227. A scraper 2212 is fixedly connected to the outer end of the connecting rod 2211.

[0026] In this embodiment, the production component 22 is the core part of the entire device, responsible for mixing, stirring, and preventing caking of the water-soluble fertilizer; the fixed frame 221 is fixedly connected to the inner wall of the device body 1, providing support for components such as the drive motor 222; the drive motor 222 is fixedly installed on the top of the fixed frame 221, and the rotating shaft 223 fixedly connected to its output end starts to rotate under the drive of the drive motor 222; the transmission wheel 224 fixedly connected to the outer wall of the rotating shaft 223 rotates accordingly, and is driven by the transmission belt 225 to drive the transmission wheel 226 to rotate; the transmission rod 227 fixedly connected to the inner wall of the transmission wheel 226 starts to rotate under the drive of the transmission wheel 226, and the transmission rod 227 is rotatably connected to the inner wall of the fixed frame 221 to ensure its rotational stability; the limiting rotating frame 228 fixedly connected to the outer wall of the transmission rod 227 rotates together with the transmission rod 227, and the rotation of the limiting rotating frame 228 is locked on the outer wall. The cylinder 229 rotates under the drive of the limiting rotating frame 228. The top of the rotating cylinder 229 is rotatably connected to the top of the inner wall of the device body 1 to ensure smooth rotation. The rotating cylinder 229 has a flow outlet, which can play a role in stirring and mixing the raw materials during rotation. At the same time, the flow outlet can make the material flow along a specific path during rotation, further improving the mixing effect. The filter cylinder 2210, which is fixedly connected to the top inner wall of the device body 1, is used to filter the mixed material. The connecting rod 2211, which is fixedly connected to the outer wall of the transmission rod 227, rotates with the transmission rod 227. The scraper 2212, which is fixedly connected to the outer end of the connecting rod 2211, slides on the inner wall of the filter cylinder 2210 under the drive of the connecting rod 2211. The scraper 2212 can scrape off the material adhering to the inner wall of the filter cylinder 2210 to prevent the material from clogging the filter cylinder 2210 and ensure smooth filtration. At the same time, it can also play a role in further stirring the material and preventing agglomeration.

[0027] Furthermore, the transmission rod 227 is rotatably connected to the inner wall of the fixed frame 221, and the top of the rotating cylinder 229 is rotatably connected to the top of the inner wall of the device body 1; the rotating cylinder 229 has a flow outlet, and the scraper 2212 is slidably connected to the inner wall of the filter cylinder 2210.

[0028] Furthermore, the rotating cylinder 229 is equipped with a flow outlet, which can stir and mix the raw materials during rotation. At the same time, the flow outlet allows the material to flow along a specific path during rotation, further improving the mixing effect. The filter cylinder 2210, which is fixedly connected to the inner wall of the top of the device body 1, is used to filter the mixed material. The connecting rod 2211, which is fixedly connected to the outer wall of the transmission rod 227, rotates with the transmission rod 227. The scraper 2212, which is fixedly connected to the outer end of the connecting rod 2211, slides on the inner wall of the filter cylinder 2210 under the drive of the connecting rod 2211. The scraper 2212 can scrape off the material adhering to the inner wall of the filter cylinder 2210, preventing the material from clogging the filter cylinder 2210 and ensuring smooth filtration.

[0029] Example 2:

[0030] Based on Embodiment 1, the connecting component 21 includes a mounting top plate 211 fixedly installed on the top of the limiting port opened on the top of the device body 1. The top of the mounting top plate 211 is connected to a feeding port 212, and the tops of both sides of the mounting top plate 211 are connected to pump pipes 213. The other end of the pump pipes 213 is connected to a water tank 214. The material discharge component 23 includes a flow guide frame 231, and the bottom of the device body 1 is connected to a material discharge port 232.

[0031] In this embodiment, the connecting mechanism 2 is mainly responsible for connecting the device body 1 with the external feeding and watering equipment; the mounting top plate 211 in the connecting component 21 is fixedly installed on the top of the limiting port opened on the top of the device body 1, and the feeding port 212 connected to its top is used for adding fertilizer. The staff can add various raw materials required for the production of water-soluble fertilizer into the device body 1 through this feeding port 212; the top of the mounting top plate 211 is connected to the pump pipes 213 on both sides, and the other end of the pump pipes 213 is connected to the water tank 214, which can transport the water in the water tank 214 into the device body 1 through the pump pipes 213 to provide water for the production of water-soluble fertilizer; the discharge component 23 is mainly responsible for discharging the produced water-soluble fertilizer out of the device body 1; the guide frame 231 is fixedly installed on the bottom of the inner wall of the device body 1, and its function is to guide the produced water-soluble fertilizer to flow towards the discharge port 232 connected to the bottom of the device body 1, so that the water-soluble fertilizer can be smoothly discharged from the device body 1, which is convenient for subsequent packaging and storage.

[0032] Furthermore, the bottom of the mounting plate 211 is fixedly connected to the top of the filter cartridge 2210, and the feed port 212 is used for adding fertilizer; the guide frame 231 is fixedly installed on the bottom of the inner wall of the device body 1.

[0033] Furthermore, pump pipes 213 are connected to the top of both sides of the top plate 211, and the other end of the pump pipes 213 is connected to the water tank 214. Water in the water tank 214 can be transported to the device body 1 through the pump pipes 213 to provide moisture for the production of water-soluble fertilizer. The discharge component 23 is mainly responsible for discharging the produced water-soluble fertilizer from the device body 1. The guide frame 231 is fixedly installed on the bottom of the inner wall of the device body 1. Its function is to guide the produced water-soluble fertilizer to flow towards the discharge port 232 connected to the bottom of the device body 1, so that the water-soluble fertilizer can be smoothly discharged from the device body 1, which is convenient for subsequent packaging and storage.

[0034] Working principle: The connecting mechanism 2 is mainly responsible for connecting the device body 1 with the external feeding and watering equipment; the mounting top plate 211 in the connecting assembly 21 is fixedly installed on the top of the limiting port opened on the top of the device body 1, and the top of the plate is connected to the feeding port 212 for adding fertilizer. The operator can add various raw materials required for the production of water-soluble fertilizer into the device body 1 through this feeding port 212; the top of the mounting top plate 211 is connected to the pump pipes 213 on both sides, and the other end of the pump pipes 213 is connected to the water tank 214, which can transport the water in the water tank 214 into the device body 1 through the pump pipes 213 to provide water for the production of water-soluble fertilizer;

[0035] Production component 22 is the core part of the entire device, responsible for mixing, stirring, and preventing caking of water-soluble fertilizer. The fixed frame 221 is fixedly connected to the inner wall of the device body 1, providing support for components such as the drive motor 222. The drive motor 222 is fixedly mounted on the top of the fixed frame 221, and its output end is fixedly connected to the rotating shaft 223, which begins to rotate under the drive of the drive motor 222. The first transmission wheel 224, fixedly connected to the outer wall of the rotating shaft 223, rotates accordingly, driving the second transmission wheel 226 to rotate via the transmission belt 225. The transmission rod 227, fixedly connected to the inner wall of the second transmission wheel 226, begins to rotate under the drive of the second transmission wheel 226, and the transmission rod 227 is rotatably connected to the inner wall of the fixed frame 221 to ensure its rotational stability. The limiting rotating frame 228, fixedly connected to the outer wall of the transmission rod 227, rotates together with the transmission rod 227, and the rotating cylinder 22 is engaged with the outer wall of the limiting rotating frame 228. Driven by the limiting rotating frame 228, the rotating cylinder 229 rotates. The top of the rotating cylinder 229 is rotatably connected to the top of the inner wall of the device body 1 to ensure smooth rotation. The rotating cylinder 229 has a flow outlet, which can play a role in stirring and mixing the raw materials during rotation. At the same time, the flow outlet can make the material flow along a specific path during rotation, further improving the mixing effect. The filter cylinder 2210 fixedly connected to the top inner wall of the device body 1 is used to filter the mixed material. The connecting rod 2211 fixedly connected to the outer wall of the transmission rod 227 rotates with the transmission rod 227. The scraper 2212 fixedly connected to the outer end of the connecting rod 2211 slides on the inner wall of the filter cylinder 2210 under the drive of the connecting rod 2211. The scraper 2212 can scrape off the material attached to the inner wall of the filter cylinder 2210 to prevent the material from clogging the filter cylinder 2210 and ensure smooth filtration. At the same time, it can also play a role in further stirring the material and preventing agglomeration.

[0036] The material discharge component 23 is mainly responsible for discharging the produced water-soluble fertilizer from the device body 1; the guide frame 231 is fixedly installed on the bottom of the inner wall of the device body 1, and its function is to guide the produced water-soluble fertilizer to flow towards the material discharge port 232 connected to the bottom of the device body 1, so that the water-soluble fertilizer can be smoothly discharged from the device body 1, which is convenient for subsequent packaging and storage.

[0037] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water-soluble fertilizer production anti-caking device, comprising a device body (1), characterized in that: The device body (1) is provided with a connecting mechanism (2), the connecting mechanism (2) comprises a connecting assembly (21) provided on the upper section of the device body (1), the middle section of the device body (1) is provided with a production assembly (22), and the bottom of the device body (1) is provided with a blanking assembly (23); The production assembly (22) comprises a fixing frame (221) fixedly connected to the inner wall of the device body (1), a driving motor (222) is fixedly installed at the top of the fixing frame (221), a rotating shaft (223) is fixedly connected to the output end of the driving motor (222), a transmission wheel one (224) is fixedly connected to the outer wall of the rotating shaft (223), a transmission wheel two (226) is drivingly connected to the transmission wheel one (224) through a transmission belt (225), a transmission rod (227) is fixedly connected to the inner wall of the transmission wheel two (226), a limiting rotating frame (228) is fixedly connected to the outer wall of the transmission rod (227), a rotating cylinder (229) is clamped to the outer wall of the limiting rotating frame (228), a filter cylinder (2210) is fixedly connected to the top inner wall of the device body (1), a connecting rod (2211) is fixedly connected to the outer wall of the transmission rod (227), and a scraper (2212) is fixedly connected to the outer end of the connecting rod (2211).

2. The water-soluble fertilizer production anti-caking device according to claim 1, characterized in that: The connecting assembly (21) comprises an installation top plate (211) fixedly installed at the top of the limiting opening of the device body (1), a feeding opening (212) is communicated and arranged at the top of the installation top plate (211), and pump pipes (213) are communicated and arranged at the top of the two sides of the installation top plate (211).

3. The water-soluble fertilizer production anti-caking device according to claim 1, characterized in that: The blanking assembly (23) comprises a flow guide frame (231), and the device body (1) is communicated and arranged with a blanking opening (232) at the bottom.

4. The water-soluble fertilizer production anti-caking device according to claim 1, characterized in that: The transmission rod (227) is rotatably connected to the inner wall of the fixing frame (221), and the rotating cylinder (229) is rotatably connected to the top inner wall of the device body (1).

5. The water-soluble fertilizer production anti-caking device according to claim 2, characterized in that: The installation top plate (211) is fixedly connected to the top of the filter cylinder (2210), and the feeding opening (212) is used for adding fertilizer.

6. The water-soluble fertilizer production anti-caking device according to claim 3, characterized in that: The flow guide frame (231) is fixedly installed on the inner wall of the device body (1).

7. The water-soluble fertilizer production anti-caking device according to claim 1, characterized in that: The rotating cylinder (229) is provided with a flow guiding opening, and the scraper (2212) is slidingly connected to the inner wall of the filter cylinder (2210).