Efficient magnetic separation iron removal device for white corundum

The device, consisting of a support frame, outer cylinder, magnetic separator, and scraper, solves the problem of low magnetic separation efficiency in white fused alumina production, achieving continuous magnetic separation and uniform distribution, thus improving work efficiency and magnetic separation effect.

CN223980597UActive Publication Date: 2026-03-10BINZHOU QINAI NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In the existing white fused alumina production process, the magnetic separation iron removal device requires the raw material to be poured into the impurity removal cylinder for magnetic separation before being poured out, resulting in low work efficiency.

Method used

The device consists of a support frame, an outer cylinder, a magnetic separator, a scraper, and a motor. The magnetic separator is rotated by a gear set to scrape off impurities, while the outer cylinder is oscillated by a rocker arm and a slider to achieve a continuous magnetic separation process.

Benefits of technology

It improves the efficiency of magnetic separation, ensures the effect of magnetic separation, avoids raw material accumulation and jamming, and promotes the uniform distribution and discharge of white fused alumina.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of white corundum production, and particularly discloses a white corundum high-efficiency magnetic separation iron removal device, which is characterized in that an outer cylinder is rotatably mounted in a support frame, a magnetic separation cylinder for magnetic separation is rotatably mounted in the outer cylinder, and a scraper blade for cleaning the magnetic separation cylinder is fixedly mounted at the side end of the outer cylinder; a first motor is fixedly mounted on the outer barrel, a gear set for transmitting power is mounted between the first motor and the magnetic separation barrel, and a feeding hopper for feeding is fixedly mounted at the side end of the supporting frame; in the process, a first motor is started to drive a magnetic separation barrel to rotate through a gear set, a permanent magnet is arranged in the magnetic separation barrel, the magnetic separation barrel can adsorb magnetic impurities in the raw materials, and when the magnetic separation barrel rotates to a scraping plate, the scraping plate is driven to rotate, so that the raw materials are separated from the magnetic separation barrel. Magnetic impurities adsorbed on the magnetic separation cylinder can be scraped off by the scraping plate, magnetic separation is carried out continuously, and the effect of improving the working efficiency is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to white corundum production technical field especially relates to a white corundum efficient magnetic separation iron removal device. BACKGROUND

[0002] In the production process of white corundum, it is crucial to effectively remove the iron impurities therein; in practical applications, white corundum magnetic separation iron removal devices usually require the following technologies:

[0003] 1. Magnetic selection mechanism, such as permanent magnet drum type magnetic separator, electromagnetic type magnetic separator, etc., can produce magnetic field to adsorb iron in white corundum;

[0004] 2. Iron removal mechanism, such as scraper, brush, etc., for removing the iron impurities adsorbed on the magnetic selection mechanism;

[0005] 3. Conveying mechanism, such as conveyor belt, screw conveyor, etc., to ensure smooth movement of white corundum during magnetic separation and iron removal.

[0006] The existing Chinese patent: a raw material impurity removal device for electric smelting white corundum production, publication number: CN218690417U, including support base, the top of which is tiltable provided with workbench, the top of which is provided with guide rail, the guide rail is slidably provided with electric sliding block, the top end of which is fixedly connected with support plate, the top left side of which is provided with support plate, the upper part of which is provided with motor, the output shaft of which is horizontally oriented to the right side and coaxially fixedly connected with impurity removal cylinder, two supports are symmetrically provided on the right side of the support plate, the impurity removal cylinder penetrates through the two supports and is rotationally connected with the supports, the sidewall of the right end of the impurity removal cylinder is communicated with the pipe, the left and right end walls and the sidewall of the impurity removal cylinder are provided with annular electromagnets, the left and right end walls of the impurity removal cylinder are coaxially fixedly connected with support shaft, a plurality of groups of magnetic selection paddles are distributed on the support shaft, each group of magnetic selection paddles comprises a plurality of magnetic selection shafts, and the magnetic selection shafts are provided with cylindrical electromagnets. The utility model can realize efficient and high-quality magnetic selection of materials, and the impurities are easy to clean after impurity removal, which is more practical.

[0007] However, during the implementation of the above technical solution, at least the following technical problems are found: the above-mentioned impurity removal device selects magnetic impurities through the magnetic selection mechanism inside the impurity removal cylinder. During the magnetic selection process, the white corundum raw material needs to be poured into the impurity removal cylinder first, and then the white corundum and magnetic impurities are poured out respectively after the magnetic selection is completed, so that the second magnetic selection can be carried out, thus the working efficiency is low. INVENTION CONTENTS

[0008] In view of the deficiencies of the prior art, the white corundum efficient magnetic separation and iron removal device solves the above-mentioned impurity removal device, and the magnetic selection mechanism inside the impurity removal cylinder is used for screening magnetic impurities, in the process of magnetic selection, the white corundum raw material needs to be poured into the impurity removal cylinder first, the white corundum and the magnetic impurities are poured out respectively after the magnetic selection is completed, and only then can the second magnetic selection be carried out, so that the technical problem of low work efficiency is solved.

[0009] To achieve the above object, the utility model discloses the following technical scheme:

[0010] A white corundum efficient magnetic separation and iron removal device, including support frame, the inside rotation of support frame is installed with outer tube, the inside rotation of outer tube is installed with the magnetic selection cylinder for magnetic selection, the side end fixed mounting of outer tube is installed with the scraper for cleaning the magnetic selection cylinder, the fixed mounting of first motor on outer tube, the gear set of power transmission is installed between first motor and magnetic selection cylinder, the side end fixed mounting of support frame is installed with the feeding hopper for feeding;The inside of magnetic selection cylinder is installed with permanent magnet.

[0011] Preferably, the second motor is fixedly installed on the support frame.

[0012] Preferably, a rocker for power transmission is rotatably installed on the support frame.

[0013] Preferably, the transmission disc is fixedly installed on the rotating shaft of the second motor.

[0014] Preferably, a sliding block is slidably installed on the rocker.

[0015] Preferably, the sliding block is rotatably connected with the transmission disc.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] I. The raw material will enter the outer tube through the feeding hopper, and then be discharged from the other side of the outer tube. In this process, the first motor will drive the magnetic selection cylinder to rotate through the gear set. The magnetic selection cylinder has a permanent magnet. The magnetic selection cylinder will adsorb the magnetic impurities in the raw material. The magnetic selection cylinder will continuously adsorb the magnetic impurities on the magnetic selection cylinder during rotation. When the magnetic selection cylinder rotates to the scraper, the scraper will scrape off the magnetic impurities adsorbed on the magnetic selection cylinder. The continuous rotation of the magnetic selection cylinder will continuously adsorb the magnetic impurities, and the side end of the outer tube will continuously discharge the screened white corundum. The magnetic selection is carried out continuously, which improves the work efficiency.

[0018] Second, the second motor starts and drives the transmission disc to rotate, which in turn drives the slider to rotate. Since the slider is slidably connected to the rocker arm, the slider will drive the rocker arm to swing during rotation. The rocker arm will cause the outer cylinder to swing. During the swinging process, the white corundum material entering the outer cylinder can be distributed more evenly, resulting in better magnetic separation. At the same time, the left and right swinging of the outer cylinder is conducive to the discharge of the internal material, preventing the material from being stuck between the outer cylinder and the magnetic separation cylinder. This not only improves the magnetic separation effect but also facilitates the discharge of the white corundum after magnetic separation. Attached Figure Description

[0019] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0020] Figure 1 This is a structural diagram of the support frame of this utility model;

[0021] Figure 2 This is a structural diagram of the gear set of this utility model;

[0022] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0023] Figure 4 This is a cross-sectional view of the support frame of this utility model;

[0024] Figure 5 This is a cross-sectional view of the outer cylinder of this utility model;

[0025] Figure 6 This utility model Figure 4 Enlarged structural diagram at point A.

[0026] Legend: 1. Support frame; 2. Outer cylinder; 3. Magnetic separator; 4. Scraper; 5. First motor; 6. Gear set; 7. Feed hopper; 8. Second motor; 9. Rocker arm; 11. Transmission disc; 12. Slider. Detailed Implementation

[0027] This application provides a high-efficiency magnetic separation device for white fused alumina, effectively solving the problem of the aforementioned impurity removal device. The magnetic separation mechanism inside the impurity removal cylinder filters magnetic impurities. However, in the magnetic separation process, the white fused alumina raw material must first be poured into the cylinder, and after magnetic separation, the white fused alumina and magnetic impurities are poured out separately before a second magnetic separation can be performed, resulting in low efficiency. The raw material enters the outer cylinder through the feed hopper and is then discharged from the other side of the outer cylinder. During this process, the first motor starts and drives the magnetic separation cylinder to rotate via a gear set. The magnetic separation cylinder contains permanent magnets, which attract magnetic impurities from the raw material. As the cylinder rotates, it continuously attracts magnetic impurities. When the magnetic separation cylinder rotates to the scraper, the scraper will remove... Magnetic impurities adsorbed on the magnetic separator are scraped off. The continuous rotation of the magnetic separator continuously draws out these impurities, while the side of the outer cylinder continuously discharges the screened white fused alumina. This continuous magnetic separation improves work efficiency. The second motor starts, driving the transmission disc to rotate. The transmission disc then drives the slider to rotate. Since the slider is slidably connected to the rocker arm, the slider's rotation causes the rocker arm to swing, which in turn causes the outer cylinder to swing. This swinging motion of the outer cylinder ensures a more even distribution of the white fused alumina material inside, resulting in better magnetic separation. Furthermore, the left-right swinging of the outer cylinder facilitates the discharge of the material inside, preventing it from accumulating and getting stuck between the outer cylinder and the magnetic separator. This not only improves the magnetic separation effect but also facilitates the discharge of the magnetically separated white fused alumina.

[0028] Example

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the technical solution in this application embodiment effectively solves the problem of the aforementioned impurity removal device. Magnetic impurities are screened through a magnetic separation mechanism inside the impurity removal cylinder. However, during the magnetic separation process, the white corundum raw material needs to be poured into the impurity removal cylinder first. After the magnetic separation is completed, the white corundum and magnetic impurities are poured out separately before a second magnetic separation can be performed. Therefore, this results in low working efficiency. The overall approach is as follows:

[0030] To address the problems existing in the prior art, this utility model provides a high-efficiency magnetic separation iron removal device for white corundum, including a support frame 1, an outer cylinder 2 rotatably mounted inside the support frame 1, a magnetic separation cylinder 3 for magnetic separation rotatably mounted inside the outer cylinder 2, a scraper 4 for cleaning the magnetic separation cylinder 3 fixedly mounted on the side end of the outer cylinder 2, and a first motor 5 fixedly mounted on the outer cylinder 2.

[0031] A gear set 6 for transmitting power is installed between the first motor 5 and the magnetic separator 3. A feed hopper 7 for feeding is fixedly installed on the side of the support frame 1. A permanent magnet is installed inside the magnetic separator 3, and a second motor 8 is fixedly installed on the support frame 1.

[0032] A rocker arm 9 for transmitting power is rotatably mounted on the support frame 1; the rocker arm 9 is fixedly connected to the outer cylinder 2; a transmission disk 11 is fixedly mounted on the shaft of the second motor 8; a slider 12 is slidably mounted on the rocker arm 9; and the slider 12 is rotatably connected to the transmission disk 11.

[0033] Support frame 1: Serves as the main frame of the device, providing a foundation for the installation and support of other components;

[0034] Outer cylinder 2: The two ends of the outer cylinder 2 are provided with openings for the entry and exit of white fused alumina. The interior contains the white fused alumina after magnetic separation and discharge treatment of the raw material. It can also promote the uniform distribution and discharge of the raw material when swinging.

[0035] Magnetic separator 3: It is equipped with permanent magnets inside, which adsorb magnetic impurities in the raw materials by rotating.

[0036] Scraper 4: Used to scrape off magnetic impurities adsorbed on the magnetic separator 3;

[0037] First motor 5: provides power and drives the magnetic separator 3 to rotate through gear set 6;

[0038] Gear set 6: It consists of two meshing gears, which are respectively connected to the rotating shaft of the first motor 5 and the magnetic separator 3, and transmit the power of the first motor 5 to the magnetic separator 3 to realize the rotation of the magnetic separator 3;

[0039] Feed hopper 7: Used for feeding, allowing unselected raw materials to enter the outer cylinder 2;

[0040] Second motor 8: After starting, it drives the transmission disc 11 to rotate, providing a power source for the operation of subsequent components;

[0041] Joystick 9: During the swinging process, it drives the outer cylinder 2 to swing;

[0042] Transmission disc 11: Driven to rotate by the second motor 8, which in turn drives the slider 12 to rotate;

[0043] Slider 12: When rotating, the sliding connection with the rocker arm 9 causes the rocker arm 9 to swing.

[0044] Working principle:

[0045] The first step involves connecting the feeding mechanism to the feed hopper 7. The feeding device will then feed the unselected raw material into the feed hopper 7. The raw material will then enter the outer cylinder 2 along the feed hopper 7 and be discharged from the other side of the outer cylinder 2. During this process, the first motor 5 will start and drive the magnetic separator 3 to rotate through the gear set 6. The magnetic separator 3 contains a permanent magnet, which will adsorb magnetic impurities in the raw material. As the magnetic separator 3 rotates, it will continuously adsorb magnetic impurities onto the magnetic separator 3. When the magnetic separator 3 rotates to the scraper 4, the scraper 4 will scrape off the magnetic impurities adsorbed on the magnetic separator 3. The magnetic separator 3 will continuously rotate and continuously draw out magnetic impurities. At the same time, the side end of the outer cylinder 2 will continuously discharge the screened white corundum. Continuous magnetic separation is carried out, which improves the working efficiency.

[0046] In the second step, simultaneously, the second motor 8 starts and drives the transmission disk 11 to rotate. The transmission disk 11 will drive the slider 12 to rotate. Since the slider 12 is slidably connected to the rocker arm 9, the slider 12 will drive the rocker arm 9 to swing during the rotation. The rocker arm 9 will cause the outer cylinder 2 to swing. During the swinging process, the white corundum raw material entering the outer cylinder 2 can be distributed more evenly, making the magnetic separation effect better. At the same time, the left and right swinging of the outer cylinder 2 is conducive to the discharge of the internal raw material, avoiding the accumulation of raw material between the outer cylinder 2 and the magnetic separation cylinder 3. This not only improves the magnetic separation effect, but also facilitates the discharge of the white corundum after magnetic separation.

[0047] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A white corundum high-efficiency magnetic separation iron removal device, comprising a support frame (1), characterized in that, The inside of the support frame (1) is rotatably installed with an outer cylinder (2), the inside of the outer cylinder (2) is rotatably installed with a magnetic separation cylinder (3) for magnetic separation, the side end of the outer cylinder (2) is fixedly installed with a scraper (4) for cleaning the magnetic separation cylinder (3), the outer cylinder (2) is fixedly installed with a first motor (5), the first motor (5) and the magnetic separation cylinder (3) are installed with a gear set (6) for power transmission, the side end of the support frame (1) is fixedly installed with a feeding hopper (7) for feeding. The inside of the magnetic separation cylinder (3) is installed with a permanent magnet.

2. The high-efficiency magnetic iron removal device for white corundum according to claim 1, characterized in that, The support frame (1) is fixedly installed with a second motor (8).

3. The high-efficiency magnetic iron removal device for white corundum according to claim 1, characterized in that, The support frame (1) is rotatably installed with a rocker (9) for power transmission. The rocker (9) is fixedly connected with the outer cylinder (2).

4. The high-efficiency magnetic iron removal device for white corundum according to claim 2, characterized in that, The rotating shaft of the second motor (8) is fixedly installed with a transmission disc (11).

5. The high-efficiency magnetic iron removal device for white corundum according to claim 3, characterized in that, The rocker (9) is slidably installed with a sliding block (12).

6. The high-efficiency magnetic iron removal device for white corundum according to claim 5, characterized in that, The sliding block (12) is rotatably connected with the transmission disc (11).

Citation Information

Patent Citations

  • Raw material impurity removal device for production of refining white corundum through electric smelting

    CN218690417U