Cleaning structure of hard alloy circular saw blade

By designing an automated carbide circular saw blade cleaning structure, the problem of high labor intensity in manual cleaning has been solved, achieving efficient and low-cost saw blade cleaning results.

CN223980827UActive Publication Date: 2026-03-10JIANGSU SHENGLI TOOLS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The existing cleaning methods for carbide circular saw blades rely on manual operation, which is labor-intensive and the cleaning effect is affected by the energy and physical strength of the personnel, making it difficult to guarantee efficient cleaning.

Method used

A cleaning structure for carbide circular saw blades is designed, including components such as a housing, partition, support base, rotary motor, hydraulic telescopic rod, and cleaning brush. The saw blade is fixed, cleaned, and rinsed through automated cleaning components, reducing the intensity of manual labor.

Benefits of technology

The saw blade cleaning process has been automated, reducing manual labor, lowering worker fatigue, improving cleaning efficiency, and reducing manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of saw blade cleaning, in particular to a hard alloy circular saw blade cleaning structure which comprises a shell, a partition plate is arranged in the center of the side end of the inner wall of the shell, supporting seats are arranged on the two sides of the top end of the outer wall of the partition plate, and placing components for placing saw blades are arranged on the supporting seats. According to the saw blade cleaning device, the saw blade can be placed through the arranged rotating shaft, the saw blade can be fixed through the support and the locking nut which are arranged in a matched mode, and the saw blade can be cleaned through the cleaning component. A third hydraulic telescopic rod is matched with a clamping frame and a nozzle so that a cleaning agent and clear water can be sprayed out to decontaminate and wash the saw blade, an upper cleaning brush and a lower cleaning brush can clean and brush the upper outer wall and the lower outer wall of the saw blade at the same time when the saw blade rotates, and therefore the labor amount of workers in the saw blade cleaning process can be reduced; and the fatigue feeling of workers is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of saw blade cleaning technology, specifically to a cleaning structure for a carbide circular saw blade. Background Technology

[0002] After production, or after a long period of time, existing carbide circular saw blades inevitably accumulate some dust or oil on their outer walls. Before packaging them, personnel need to remove this dust or oil. The cleaning method usually involves multiple steps such as spraying cleaning agents, brushing, and rinsing.

[0003] Currently, small saw blade manufacturers still rely heavily on manual cleaning, which is relatively inexpensive. While manual cleaning achieves a high level of cleanliness, it is labor-intensive, requiring meticulous cleaning. However, prolonged wiping inevitably affects the energy and physical strength of the workers, thus impacting the cleaning effect. Therefore, it still has certain shortcomings.

[0004] In conclusion, it is necessary to invent a cleaning structure for carbide circular saw blades. Utility Model Content

[0005] Therefore, this utility model provides a cleaning structure for carbide circular saw blades to solve the problem that although manual cleaning achieves high cleanliness, it is labor-intensive, requiring personnel to clean carefully. However, after a long period of wiping, the energy and physical strength of the personnel are inevitably affected, which leads to a decline in the cleaning effect.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cleaning structure for a carbide circular saw blade, comprising a housing, a partition plate provided at the center of the inner wall side of the housing, support seats provided on both sides of the top of the outer wall of the partition plate, a placement component for placing the saw blade provided on the support seat, and a cleaning component for cleaning the saw blade provided inside the housing and at the upper end of the partition plate.

[0007] Preferably, the top of the outer wall of the support base is provided with a drainage groove, and the placement component includes a rotary motor. The rotary motor is installed in a storage tank at the bottom of the inner wall of the drainage groove. The top output shaft of the rotary motor is fixed with a rotating shaft, which is rotatably connected to the bottom of the inner wall of the support base.

[0008] Preferably, the upper end of the rotating shaft is threaded with a threaded ring, and the outer wall side of the threaded ring is fixed with a bracket to support the saw blade. The outer wall of the rotating shaft and the upper end of the bracket are threaded with a locking nut to press the saw blade.

[0009] Preferably, the cleaning component includes a second hydraulic telescopic rod, the bottom end of which is installed at the bottom of the inner wall of the drain trough and located in front of the rotating shaft. The top output end of the second hydraulic telescopic rod is fixed with an annular plate. Both sides of the outer wall of the annular plate are fixed with bottom cleaning plates by curved frames. The top of the outer wall of the bottom cleaning plate is fixed with a bottom cleaning brush for cleaning the bottom outer wall of the saw blade.

[0010] Preferably, the cleaning component further includes a movable base, on both sides of the outer wall of the movable base being threadedly connected to threaded rods, the two ends of the threaded rods being rotatably connected to the upper ends of the inner walls of the housing, and a drive motor being fixed on the outer wall side of the housing at a position corresponding to the threaded rods, the output shaft of the drive motor being fixedly connected to one end of the threaded rods.

[0011] Preferably, guide rods are slidably connected to both sides of the outer wall of the movable seat and at the upper end of the threaded rod. The two ends of the guide rods are fixed to the two sides of the inner wall of the housing. A first hydraulic telescopic rod is fixed to the bottom end of the outer wall of the movable seat. An upper cleaning plate is fixed to the bottom output end of the first hydraulic telescopic rod. An upper cleaning brush for cleaning the top of the saw blade is provided at the bottom end of the outer wall of the upper cleaning plate.

[0012] Preferably, the cleaning component further includes a cleaning fluid storage tank. Both cleaning fluid storage tanks are disposed on both sides of the outer wall of the housing. An infusion pump is fixed to the top of the outer wall of each cleaning fluid storage tank. The suction end of the infusion pump is connected to the inner wall of the cleaning fluid storage tank through a suction pipe. A water delivery pipe for delivering clean water is also connected to the suction pipe. Solenoid valves are provided on both the water delivery pipe and the suction pipe.

[0013] Preferably, the outlet end of the infusion pump is connected to a transfer box via an outlet pipe. The transfer box is fixed to both sides of the outer wall of the housing. A third hydraulic telescopic rod is fixed to both sides of the inner wall of the housing at a position corresponding to the saw blade. A clamping frame is fixed to the output end of each third hydraulic telescopic rod. Nozzles are connected to the upper and lower ends of the inner wall of the clamping frame. The top of the inner wall of the transfer box is connected to the inlet end of the clamping frame via a water inlet hose.

[0014] Preferably, both sides of the bottom of the outer wall of the partition are fixedly connected to a drain port, a filter plate for filtration is provided on the inner wall side of the shell and below the partition, and a waste liquid discharge pipe is provided on the rear side of the bottom of the inner wall of the shell.

[0015] The beneficial effects of this utility model are:

[0016] In this invention, the saw blade can be placed on the rotating shaft, and the saw blade can be fixed with the bracket and locking nut. The third hydraulic telescopic rod, together with the clamping frame and nozzle, can spray cleaning agent and water to clean and rinse the saw blade. The upper and lower cleaning brushes can clean the upper and lower outer walls of the saw blade at the same time when it rotates. As can be seen from the above, this invention can reduce the workload of personnel in the saw blade cleaning process, reduce worker fatigue, and at the same time, the device has a simple structure, low manufacturing cost, and is convenient for personnel to use in production. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the external structure of the present invention viewed from the front.

[0018] Figure 2 This is a cross-sectional view of the present invention from the front view.

[0019] Figure 3 This is a three-dimensional structural diagram of the annular plate and the bottom cleaning brush in this utility model;

[0020] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A;

[0021] Figure 5 This is a three-dimensional structural diagram of the threaded ring and the bracket in this utility model.

[0022] In the diagram: 100, housing; 110, partition; 200, movable seat; 210, drive motor; 211, threaded rod; 220, first hydraulic telescopic rod; 230, upper cleaning plate; 231, upper cleaning brush; 300, support base; 310, rotary motor; 320, rotating shaft; 330, threaded ring; 331, bracket; 332, locking nut; 340, second hydraulic telescopic rod; 341, bottom cleaning brush; 342, annular plate; 400, cleaning fluid tank; 410, infusion pump; 420, transfer box; 430, clamping frame; 431, nozzle; 500, filter plate. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] See attached document Figures 1-5This utility model provides a cleaning structure for a carbide circular saw blade, including a housing 100. A partition 110 is provided at the center of the inner wall side of the housing 100. Support seats 300 are provided on both sides of the top of the outer wall of the partition 110. Placement components for placing the saw blade are provided on the support seats 300. A drainage groove is opened at the top of the outer wall of the support seat 300. The placement components include a rotary motor 310. The rotary motor 310 is installed in a storage tank opened at the bottom of the inner wall of the drainage groove. When the rotary motor 310 is installed in the storage tank, it needs to be sealed. A rotating shaft 320 is fixed to the top output shaft of the rotary motor 310. The rotating shaft 320 is rotatably connected to the bottom of the inner wall of the support seat 300. When the motor 310 is powered on, it can drive the rotating shaft 320 to rotate. The upper end of the rotating shaft 320 is threadedly connected to a threaded ring 330. The outer wall of the threaded ring 330 is fixed with a bracket 331 to support the saw blade. The outer wall of the rotating shaft 320 and the upper end of the bracket 331 are threadedly connected to a locking nut 332 to press the saw blade. Specifically, the personnel can place the saw blade to be cleaned on the top of the rotating shaft 320, so that the bracket 331 can support the bottom end of the saw blade. Then, the locking nut 332 is taken out and threadedly connected to the top of the rotating shaft 320. The locking nut 332 can cooperate with the bracket 331 to clamp and fix the saw blade from the top and bottom ends.

[0025] The housing 100 is equipped with cleaning components for cleaning the saw blade, located inside the upper part of the partition 110. The cleaning components include a second hydraulic telescopic rod 340. The bottom end of the second hydraulic telescopic rod 340 is installed at the bottom of the inner wall of the drain trough and is located in front of the rotating shaft 320. The top output end of the second hydraulic telescopic rod 340 is fixed with an annular plate 342. The outer sides of the annular plate 342 are fixed with bottom cleaning plates by curved frames. The top of the outer wall of the bottom cleaning plate is fixed with a bottom cleaning brush 341 for cleaning the bottom of the saw blade. Specifically, the second hydraulic telescopic rod 340 can drive the annular plate 342 to move up and down through the output end. The annular plate 342 can support the bottom cleaning plate through the curved frame. Therefore, the bottom cleaning plate can drive the bottom cleaning brush 341 to move up and down. When it is necessary to clean the bottom of the saw blade, the operator only needs to bring the bottom cleaning brush 341 into contact with the bottom of the saw blade. The curved frame and the bottom support plate can be connected in a detachable manner.

[0026] The cleaning component also includes a movable base 200. Threaded rods 211 are threadedly connected to both sides of the outer wall of the movable base 200. The two ends of the threaded rods 211 are rotatably connected to the upper ends of the inner walls of the housing 100. A drive motor 210 is fixed to the outer wall of the housing 100 at a position corresponding to the threaded rods 211. The output shaft of the drive motor 210 is fixedly connected to one end of the threaded rods 211. Threaded holes are provided on the outer walls of both ends of the movable base 200 at positions corresponding to the threaded rods 211. Guide rods are slidably connected to both sides of the outer wall of the movable base 200 at the upper ends of the threaded rods 211. The two ends of the guide rods are fixed to the inner walls of the housing 100. When energized, the drive motor 210 can drive the threaded rods 211 to rotate in both directions, and the rotation of the threaded rods 211 can drive the movable base 200 to rotate in both directions. The movable seat 200 moves left and right, and the movable seat 200 is located above the top of the outer wall of the rotating shaft 320. The bottom of the outer wall of the movable seat 200 is fixed with a first hydraulic telescopic rod 220. The bottom output end of the first hydraulic telescopic rod 220 is fixed with an upper cleaning plate 230. The bottom of the outer wall of the upper cleaning plate 230 is provided with an upper cleaning brush 231 for cleaning the top of the saw blade. The first hydraulic telescopic rod 220 is used to drive the upper cleaning plate 230 to move up and down. When the upper cleaning plate 230 moves, it can drive the upper cleaning brush 231 to move together, so that it can clean the top of the saw blade when needed. The first hydraulic telescopic rod 220 and the upper cleaning plate 230 can be connected in a detachable manner to facilitate the replacement of the upper cleaning brush 231.

[0027] The cleaning components also include two cleaning fluid reservoirs 400, each located on one side of the outer wall of the housing 100. A dispensing pump 410 is fixed to the top of each reservoir's outer wall. The suction end of the dispensing pump 410 is connected to the inner wall of the reservoir 400 via a suction pipe. A water delivery pipe for supplying clean water is also connected to the suction pipe. Both the water delivery pipe and the suction pipe are equipped with solenoid valves. The cleaning fluid reservoirs 400 contain oil stain cleaner, and the dispensing pump 410 can draw liquid... The pipe draws in and delivers oil stain cleaner and water. The replacement of the oil stain cleaner and water is regulated by solenoid valves on the water delivery pipe and the suction pipe. The outlet of the delivery pump 410 is connected to a transfer box 420 via an outlet pipe. The transfer box 420 is fixed to both sides of the outer wall of the housing 100. A third hydraulic telescopic rod is fixed to both sides of the inner wall of the housing 100 at a position corresponding to the saw blade. A clamping frame 430 is fixed to the output end of each third hydraulic telescopic rod. Nozzles 431 are connected to the upper and lower ends of the inner wall of the clamping frame 430. The top of the inner wall of the transfer box 420 is connected to the liquid inlet of the clamping frame 430 via a water supply hose. The clamping frame 430 has a hollow structure, which ensures that both the upper and lower nozzles 431 can spray. Specifically, when it is necessary to rinse the saw blade or spray oil stain cleaner, the first hydraulic telescopic rod 220 and the second hydraulic telescopic rod 340 can retract, moving the cleaning brush away from the saw blade. Then, the third hydraulic telescopic rod extends, which can move the upper and lower bottom cleaning brushes 341 to... The saw blade is sprayed or rinsed by controlling its rotation via a rotary motor 310. Drainage ports are fixedly connected to both sides of the bottom of the outer wall of the partition 110. A filter plate 500 for filtration is installed on the inner wall side of the housing 100 and below the partition 110. A waste liquid discharge pipe is installed on the rear side of the bottom of the inner wall of the housing 100. The filter plate 500 is used to filter large particulate impurities in the cleaned waste liquid, thus eliminating the need for subsequent cleaning water recycling steps.

[0028] The usage process of this utility model is as follows: First, the operator can assemble the device according to the above instructions. After assembly, the operator can place the saw blade to be cleaned at the top of the rotating shaft 320, and make the bracket 331 support the bottom end of the saw blade. Then, tighten the locking nut 332 to press and fix the saw blade from the top. After completion, the operator can control the third hydraulic telescopic rod to extend through the controller, which can move the upper and lower bottom cleaning brushes 341 to the side end of the saw blade. Then, power on the infusion pump 410 to start, and then open the solenoid valve on the water pipe to make the infusion pump... 410 draws in cleaning water and delivers it to the transfer box 420. From the transfer box 420, the water is delivered to the clamping frame 430 via a water supply hose. This allows the clamping frame 430 to spray water through the nozzle 431. At the same time, the rotary motor 310 is started to drive the rotating shaft 320 and the saw blade to rotate. This allows the nozzle 431 to clean the outer wall of the saw blade first. Then, the solenoid valve on the water supply pipe is closed, and the solenoid valve on the suction pipe is opened to draw in the oil stain cleaner stored in the cleaning liquid storage tank 400 and spray it onto the outer wall of the saw blade in the above manner.

[0029] After spraying is completed, the third hydraulic telescopic rod retracts and resets. The drive motor 210 is energized to drive the threaded rod 211 to rotate, allowing the movable seat 200 to move below the saw blade to be cleaned. Then, the first hydraulic telescopic rod 220 controls the upper cleaning plate 230 and upper cleaning brush 231 to move downwards and abut against the outer wall of the saw blade's top. Simultaneously, the second hydraulic telescopic rod 340 extends, allowing the bottom cleaning plate and bottom cleaning brush 341 to move upwards and abut against the outer wall of the bottom end of the saw blade. After completion, the operator can energize the rotating motor 310 to drive the rotating shaft 320 and saw blade to rotate again. During the rotation, the upper cleaning brush 231 and the lower cleaning brush 341 can work together to clean the upper and lower outer walls of the saw blade. After completion, the first hydraulic telescopic rod 220 and the second hydraulic telescopic rod 340 are reset, and then the third hydraulic telescopic rod extends so that the nozzle 431 can spray water to rinse the saw blade. At this point, the saw blade cleaning is completed. The operator can move the movable seat 200 to another set of saw blades for rotation cleaning. The operator can then remove the cleaned saw blade and replace it with a new one. Specifically, the drive speed of the rotary motor 310 should not be too high.

[0030] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A cleaning structure of a hard alloy circular saw blade, comprising a shell (100), a partition plate (110) is arranged at the center of the inner wall side end of the shell (100), characterized in that: The outer wall top of the partition plate (110) is provided with a support seat (300) on both sides, the support seat (300) is provided with a placing component for placing the saw blade, the outer wall top of the support seat (300) is provided with a drainage groove, the placing component comprises a rotary motor (310), the rotary motor (310) is installed in the storage groove opened in the inner wall bottom of the drainage groove, the top output shaft of the rotary motor (310) is fixedly connected with a rotating shaft (320), the rotating shaft (320) is rotatably connected to the inner wall bottom of the support seat (300), the inside of the shell (100) and the upper end of the partition plate (110) are provided with a cleaning component for cleaning the saw blade, the cleaning component comprises a second hydraulic telescopic rod (340), the bottom of the second hydraulic telescopic rod (340) is installed on the inner wall bottom of the drainage groove and located in front of the rotating shaft (320), the top output end of the second hydraulic telescopic rod (340) is fixedly connected with an annular plate (342), the outer wall of the annular plate (342) is fixedly connected with a bottom cleaning plate through a curved frame on both sides, and the outer wall top of the bottom cleaning plate is fixedly connected with a bottom cleaning brush (341) for cleaning the bottom of the saw blade.

2. A cleaning structure for a cemented carbide circular saw blade according to claim 1, characterized in that: The upper end of the rotating shaft (320) is threadedly connected with a threaded ring (330), the outer wall side end of the threaded ring (330) is fixedly connected with a support (331) for supporting the saw blade, and the outer wall of the rotating shaft (320) and the upper end of the support (331) are threadedly connected with a locking nut (332) for pressing the saw blade.

3. The cleaning structure of a cemented carbide circular saw blade according to claim 1, characterized in that: The cleaning component further comprises a moving seat (200), the outer wall of the moving seat (200) is threadedly connected with a threaded rod (211) on both sides, the both ends of the threaded rod (211) are rotatably connected with the inner wall of the shell (100) on both sides, the outer wall side end of the shell (100) and the corresponding position of the threaded rod (211) are fixedly connected with a driving motor (210), and the output shaft of the driving motor (210) is fixedly connected with one end of the threaded rod (211).

4. The cleaning structure of a cemented carbide circular saw blade according to claim 3, characterized in that: The outer wall of the moving seat (200) and the upper end of the threaded rod (211) are slidably connected with a guide rod, the both ends of the guide rod are fixedly connected with the inner wall of the shell (100), the outer wall bottom of the moving seat (200) is fixedly connected with a first hydraulic telescopic rod (220), the bottom output end of the first hydraulic telescopic rod (220) is fixedly connected with an upper cleaning plate (230), and the outer wall bottom of the upper cleaning plate (230) is provided with an upper cleaning brush (231) for cleaning the top of the saw blade.

5. The cleaning structure of a cemented carbide circular saw blade according to claim 1, characterized in that: The cleaning component further comprises a cleaning liquid storage tank (400), two cleaning liquid storage tanks (400) are arranged on the outer wall of the shell (100), the outer wall top of the cleaning liquid storage tank (400) is fixedly connected with a liquid pump (410), the liquid suction end of the liquid pump (410) is communicated with the inner wall of the cleaning liquid storage tank (400) through a liquid suction pipe, the liquid suction pipe is further communicated with a water delivery pipe for delivering clean water, and the water delivery pipe and the liquid suction pipe are both provided with a solenoid valve.

6. A cleaning structure for a cemented carbide circular saw blade according to claim 5, characterized in that: The liquid outlet end of the infusion pump (410) is communicated with a transfer box (420) through a liquid outlet pipe, the transfer box (420) is fixed on the two sides of the outer wall of the shell (100), the inner wall of the shell (100) is fixed with a third hydraulic telescopic rod at the corresponding position of the saw blade, the output end of the third hydraulic telescopic rod is fixed with a clamping frame (430), the inner wall of the clamping frame (430) is communicated with a nozzle (431) at the upper and lower ends, and the inner wall top end of the transfer box (420) is communicated with the liquid inlet end of the clamping frame (430) through a water supply hose.

7. The cleaning structure of a cemented carbide circular saw blade according to claim 1, characterized in that: The outer wall bottom end of the partition plate (110) is fixed and communicated with a liquid discharge port on both sides, the inner wall side end of the shell (100) is provided with a filter plate (500) for filtering below the partition plate (110), and the inner wall bottom end of the shell (100) is provided with a waste liquid discharge pipe.