Welding butt joint device for alloy faucet production

By designing components such as the central hinge seat, hinge bar, and hydraulic telescopic rod, the problem that the clamping mechanism in the existing device cannot adapt to different product structures has been solved, realizing the precise positioning and smoke extraction function of the alloy faucet, and improving the efficiency and safety of welding.

CN223981389UActive Publication Date: 2026-03-10HUBEI JINBIAO SANITARY WARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In existing alloy faucet welding and docking devices, the clamping mechanisms are axially symmetrically distributed, which makes it impossible to adapt to different product structures and makes it difficult to achieve precise positioning and adaptive clamping.

Method used

The system employs components such as a central hinge seat, hinge bar, hydraulic telescopic rod, and side hinge base. After the hinge transmission output, the first and second side bars are adaptively clamped with the pneumatic brake bar and pneumatic clamp on a centrally symmetrical structure. Combined with the adjustable distance component and the smoking component, it achieves precise positioning and smoking function.

Benefits of technology

It achieves precise positioning and adaptive clamping based on the product structure, improves the accuracy of welding and joining, and effectively removes smoke and dust through the fume extraction component.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding butt joint device for alloy faucet production, and relates to the technical field of alloy faucet welding, the welding butt joint device comprises a distance adjusting assembly and a smoke exhaust component, clamping and positioning mechanisms connected through bolts are arranged above the two ends of the distance adjusting assembly, the smoke exhaust component connected through bolts is arranged above the side of the distance adjusting assembly, and the clamping and positioning mechanisms are arranged above the side of the distance adjusting assembly. The smoke extraction component comprises a bolt base pad, a connecting frame, a frame body, a net cover and a fan cabin, the bolt base pad is connected to the upper portion of the side of the distance adjusting assembly through bolts, the connecting frame is arranged at the top end of the bolt base pad, and the frame body is arranged at the inner end of the connecting frame; according to the utility model, after the central hinge seat, the hinge strip, the hydraulic telescopic rod and the side hinge base are used for hinge transmission output, the first side strip, the second side strip, the pneumatic brake strip and the pneumatic clamp achieve the effect of adaptively clamping a product needing to be folded on a centrosymmetric structure; therefore, the effect of accurate positioning according to the structure of the product can be effectively achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to alloy faucet welding technical field especially relates to a kind of welding butt joint device for alloy faucet production. BACKGROUND

[0002] Faucet is the popular name of water valve, to control the size switch of water flow, there is water-saving effect, the existing alloy faucet is widely applied due to its excellent corrosion resistance, strength and hardness and other performances, in production process, to ensure the sealing property and stability of faucet, different components are usually connected using butt joint technology, currently, common butt joint technology includes threaded connection and welding etc.

[0003] The existing welding butt joint device when using, such as application No. CN202321013453.9 belongs to faucet welding equipment technical field, especially a kind of welding butt joint device for alloy faucet production, including rack, the upper surface of rack is fixedly connected with mounting plate, mounting plate includes first mounting plate, second mounting plate and third mounting plate, first mounting plate, second mounting plate and third mounting plate are all fixedly installed with clamping mechanism, the upper surface of rack is provided with sliding slot, the lower surface of rack is fixedly installed with driving mechanism, the outer side of rack is fixedly connected with exhaust mechanism, the upper surface of rack is fixedly installed with welding gun trigger, power switch is provided on welding gun trigger;However, in the above-mentioned technology, clamping mechanism is axisymmetric distribution, so that it is inconvenient to achieve adaptive clamping effect according to the structure of product when clamping product, therefore, the utility model provides a kind of welding butt joint device for alloy faucet production to solve the problems existing in the prior art. UTILITY MODEL CONTENT

[0004] In view of the above problems, the utility model provides a kind of welding butt joint device for alloy faucet production, which mainly utilizes central hinged seat, hinge chain, hydraulic telescopic rod, side hinged base to make first side strip, second side strip and pneumatic brake strip and pneumatic clamp reach adaptive clamping effect on the structure of central symmetry after hinge transmission output, so that the effect of accurate positioning according to the structure of product can be effectively achieved.

[0005] To achieve the purpose of the utility model, the utility model realizes the following technical scheme: a kind of welding butt joint device for alloy faucet production, including distance adjusting assembly and smoke extraction component, the upper part of both ends of distance adjusting assembly is provided with the clamping positioning mechanism of bolt connection, the upper part of side of distance adjusting assembly is provided with the smoke extraction component of bolt connection;

[0006] The smoke extraction component includes a bolt base, a connecting frame, a frame, a mesh cover, and a fan compartment. The bolt base is bolted to the upper side of the adjustable assembly. The top of the bolt base is provided with a connecting frame, and the inner end of the connecting frame is provided with a frame. The inner side of the frame is provided with a mesh cover, and the outer side of the frame is provided with a fan compartment.

[0007] In a preferred embodiment of the present invention, the frame has a duct shell structure and the mesh cover has a porous structure.

[0008] In a preferred embodiment of the present invention, the adjusting assembly includes a pad frame, a slotted platform, a pad plate, a gearbox, a drive motor, a first gear set, a second gear set, a lead screw set, and a sliding base. The slotted platform is provided above the pad frame, and the pad plate is provided above the middle part of the slotted platform. The gearboxes connected to the output ends of the drive motor are provided at both ends of the slotted platform.

[0009] In a preferred embodiment of the present invention, the gearbox is provided with a first gear set inside, and a second gear set is provided at the output end of the first gear set, a lead screw set is provided at the output end of the second gear set, and a sliding base is provided at the output end of the lead screw set.

[0010] In a preferred embodiment of this utility model, the clamping and positioning mechanism includes a bolt base plate, a connecting seat, a central hinge seat, a hinge bar, a hydraulic telescopic rod, a side hinge base, a first side bar, a second side bar, a pneumatic brake bar, and a pneumatic clamp. The bolt base plate is bolted to the upper part of the sliding base. A connecting seat is provided above the bolt base plate, and a central hinge seat is provided above the middle part of the connecting seat. A hinge bar is provided on the inner side of the upper part of the central hinge seat, and a hydraulic telescopic rod is provided on one side of the hinge bar. A side hinge base is provided at the outer end of the hydraulic telescopic rod.

[0011] In a preferred embodiment of this utility model, the output end of the hinge bar passes through the central hinge seat and is connected to a first side bar and a second side bar. A pneumatic brake bar is provided at the upper inner end of the first side bar, and a pneumatic clamp is provided at the output end of the pneumatic brake bar.

[0012] The beneficial effects of this utility model are as follows:

[0013] This utility model mainly utilizes a central hinge seat, hinge bar, hydraulic telescopic rod, and side hinge base. After the hinge transmission output, the first side bar, the second side bar, the pneumatic brake bar, and the pneumatic clamp are arranged in a centrally symmetrical structure to achieve an adaptive clamping effect on the products that need to be matched, thereby effectively achieving the effect of precise positioning according to the product's structure. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the adjustable distance component structure of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the clamping and positioning mechanism of this utility model.

[0018] The components include: 1. Adjustable distance assembly; 101. Pad frame; 102. Slotted platform; 103. Pad plate; 104. Gearbox; 105. Drive motor; 106. First gear set; 107. Second gear set; 108. Lead screw assembly; 109. Sliding base; 2. Clamping and positioning mechanism; 201. Bolt base plate; 202. Connecting seat; 203. Central hinge seat; 204. Hinge bar; 205. Hydraulic telescopic rod; 206. Side hinge base; 207. First side bar; 208. Second side bar; 209. Pneumatic brake bar; 2010. Pneumatic clamp; 3. Smoke extraction component; 301. Bolt base pad; 302. Connecting frame; 303. Frame body; 304. Mesh cover; 305. Fan compartment. Detailed Implementation

[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0020] according to Figures 1-4 As shown, this embodiment proposes a welding and butt welding device for the production of alloy faucets, including an adjusting component 1 and a smoke extraction component 3. The adjusting component 1 is provided with a clamping and positioning mechanism 2 connected by bolts at both ends, and the adjusting component 1 is provided with a smoke extraction component 3 connected by bolts at the side.

[0021] The smoke extraction component 3 includes a bolt base 301, a connecting frame 302, a frame 303, a mesh cover 304, and a fan compartment 305. The bolt base 301 is bolted to the upper side of the adjustable assembly 1. The top of the bolt base 301 is provided with the connecting frame 302, and the inner end of the connecting frame 302 is provided with the frame 303. The inner side of the frame 303 is provided with the mesh cover 304, and the outer side of the frame 303 is provided with the fan compartment 305.

[0022] The frame 303 has a duct-shell structure, and the mesh cover 304 has a porous structure.

[0023] In this embodiment, during the assembly process, the fan compartment 305 on the frame 303 outputs power to generate wind, so that the frame 303 and the mesh cover 304 draw in smoke and dust to achieve the effect of smoke extraction.

[0024] The adjustable distance assembly 1 includes a pad frame 101, a slotted platform 102, a pad 103, a gearbox 104, a drive motor 105, a first gear set 106, a second gear set 107, a lead screw set 108, and a sliding base 109. The slotted platform 102 is provided above the pad frame 101, and the pad 103 is provided above the middle part of the slotted platform 102. The gearbox 104 connected to the output end of the drive motor 105 is provided at both ends of the slotted platform 102.

[0025] In this embodiment, the drive motor 105 installed on the gearbox 104 on the outer side of one end of the slotted platform 102 is then used to output power to drive the output end to run, so that after the drive motor 105 outputs power, it drives the output end on the inner side of the gearbox 104 to run.

[0026] The gearbox 104 is internally provided with a first gear set 106, and the output end of the first gear set 106 is provided with a second gear set 107. The output end of the second gear set 107 is provided with a lead screw set 108, and the output end of the lead screw set 108 is provided with a sliding base 109.

[0027] In this embodiment, the first gear set 106 inside the gearbox 104 is then used in conjunction with the second gear set 107 to output and run, so that the lead screw set 108 on the slotted platform 102 can drive the sliding base 109 to run the clamping and positioning mechanism 2 so that the product can achieve the effect of mating.

[0028] The clamping and positioning mechanism 2 includes a bolt base plate 201, a connecting seat 202, a central hinge seat 203, a hinge bar 204, a hydraulic telescopic rod 205, a side hinge base 206, a first side bar 207, a second side bar 208, a pneumatic brake bar 209, and a pneumatic clamp 2010. The bolt base plate 201 is bolted to the top of the sliding base 109. The connecting seat 202 is provided on the top of the bolt base plate 201, and the central hinge seat 203 is provided on the upper part of the middle of the connecting seat 202. The hinge bar 204 is provided on the inner side of the upper part of the central hinge seat 203, and the hydraulic telescopic rod 205 is provided on one side of the hinge bar 204. The side hinge base 206 is provided on the outer end of the hydraulic telescopic rod 205.

[0029] In this embodiment, during use, the hydraulic telescopic rod 205 on the inner side of the side hinge base 206 above both ends of the connecting seat 202 outputs power to drive the output end to run, so that after the hydraulic telescopic rod 205 outputs power to run, it can drive the hinge bar 204 on the inner side of the central hinge seat 203 to run.

[0030] The output end of the hinge bar 204 passes through the central hinge seat 203 and is connected to the first side bar 207 and the second side bar 208. The upper inner end of the first side bar 207 is provided with a pneumatic brake bar 209, and the output end of the pneumatic brake bar 209 is provided with a pneumatic clamp 2010.

[0031] In this embodiment, after the hinge bar 204 is in operation, the first side bar 207 and the second side bar 208 above both ends of the central hinge seat 203 are in effective swing operation, so that the pneumatic clamp 2010 is adjusted to a suitable angle position, and after the output end of the pneumatic brake bar 209 is in operation, the pneumatic clamp 2010 is positioned to clamp the product.

[0032] The working principle of the welding and butt welding device for producing alloy faucets is as follows: During use, the hydraulic telescopic rod 205 on the inner side of the side hinge base 206 above both ends of the connecting seat 202 outputs power to drive the output end. This output power from the hydraulic telescopic rod 205 drives the hinge bar 204 on the inner side of the central hinge seat 203. When the hinge bar 204 operates, the first side bar 207 and the second side bar 208 above both ends of the central hinge seat 203 effectively swing, allowing the pneumatic clamp 2010 to adjust to a suitable angle position. This allows the output end of the pneumatic brake bar 209 to operate, positioning the pneumatic clamp 2010 to hold the product in place. The product is clamped, and then the drive motor 105 installed in the gearbox 104 on the outer side of one end of the slotted platform 102 outputs power to drive the output end to run. After the drive motor 105 outputs power, it drives the output end on the inner side of the gearbox 104 to run. Then, the first gear set 106 inside the gearbox 104 cooperates with the second gear set 107 to output power, so that the lead screw set 108 on the slotted platform 102 can drive the sliding base 109 to run the clamping and positioning mechanism 2 so that the product can achieve the effect of alignment. During the alignment process, the fan pod 305 on the frame 303 outputs power to generate wind, so that the frame 303 and the mesh cover 304 draw in the smoke and dust to achieve the effect of smoke extraction.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A welding butt joint device for alloyed tap production, comprising a distance adjusting assembly (1) and a smoking component (3), characterized in that: The bolted clamping positioning mechanism (2) is arranged above both ends of the distance adjusting assembly (1), and the smoke extraction component (3) is arranged above the side of the distance adjusting assembly (1); The smoke extraction component (3) comprises a bolt base pad (301), a connecting frame (302), a frame (303), a mesh cover (304) and a fan cabin (305), the bolt base pad (301) is bolted above the side of the distance adjusting assembly (1), the top end of the bolt base pad (301) is provided with the connecting frame (302), the inner end of the connecting frame (302) is provided with the frame (303), the inner side of the frame (303) is provided with the mesh cover (304), and the outer side of the frame (303) is provided with the fan cabin (305).

2. A butt welding device for producing an alloyed tap according to claim 1, characterized in that The frame (303) is in a duct shell structure, and the mesh cover (304) has a porous structure.

3. The butt welding device for producing an alloyed tap according to claim 1, characterized in that The distance adjusting assembly (1) comprises a pad frame (101), a slotted table plate (102), a pad disc (103), a gearbox (104), a driving motor (105), a first gear set (106), a second gear set (107), a lead screw set (108) and a sliding base (109), the slotted table plate (102) is arranged above the pad frame (101), the pad disc (103) is arranged above the middle part of the slotted table plate (102), and the gearbox (104) connected with the output end of the driving motor (105) is arranged at both ends of the slotted table plate (102).

4. The butt welding apparatus for producing an alloyed tap according to claim 3, characterized in that: The first gear set (106) is arranged in the gearbox (104), the output end of the first gear set (106) is provided with the second gear set (107), the output end of the second gear set (107) is provided with the lead screw set (108), and the output end of the lead screw set (108) is provided with the sliding base (109).

5. The apparatus according to claim 3, wherein: The clamping positioning mechanism (2) comprises a bolt base plate (201), a connecting seat (202), a central hinge seat (203), a hinge strip (204), a hydraulic telescopic rod (205), a side hinge base (206), a first side strip (207), a second side strip (208), a pneumatic brake strip (209) and a pneumatic clamp (2010), the bolt base plate (201) is bolted above the sliding base (109), the connecting seat (202) is arranged above the bolt base plate (201), the central hinge seat (203) is arranged above the middle part of the connecting seat (202), the hinge strip (204) is arranged on the inner side above the central hinge seat (203), one side of the hinge strip (204) is provided with the hydraulic telescopic rod (205), and the outer end of the hydraulic telescopic rod (205) is provided with the side hinge base (206).

6. A butt welding apparatus for producing an alloyed tap according to claim 5, characterized in that: The output end of the hinge strip (204) is connected with the first side strip (207) and the second side strip (208) through the central hinge seat (203), the inner end above the first side strip (207) is provided with the pneumatic brake strip (209), and the output end of the pneumatic brake strip (209) is provided with the pneumatic clamp (2010).

Citation Information

Patent Citations

  • Welding butt joint device for alloy faucet production

    CN219131225U