Welding device for flange production

Abstract

The utility model discloses a welding device for flange production, which comprises a base, the upper end of the base is connected with a connecting block, the connecting block is connected with a hinged frame, the hinged frame is rotatably connected with a placing disc, the placing disc is connected with a clamping piece, the connecting block is connected with an adjusting mechanism for adjusting the deflection angle of the placing disc, and the placing disc is connected with a fixing block. One side of the fixing block is connected with a first air cylinder, the clamping piece is fixedly connected to the telescopic end of the first air cylinder, the hinged frame is connected with a limiting frame, the limiting frame is rotationally connected with a rotating column, the rotating column is fixedly connected to the lower end of the containing disc, the hinged frame is connected with a rotating shaft, and the limiting frame is rotationally connected to the rotating shaft. According to the utility model, the inclination angle of the flange placed on the placing disc can be automatically adjusted by utilizing the arc-shaped rail, so that welding personnel can carry out welding operation in a comfortable welding posture, the operation fatigue of the welding personnel is reduced, and the welding precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of flange welding technology, and in particular to a welding device for flange production. Background Technology

[0002] Flange welding is a crucial process for pipeline connections, with common types including slip-on welding, butt welding, and socket welding. Slip-on welding is used for low-pressure, small-diameter pipes, butt welding is suitable for harsh environments such as high pressure and high temperature, and socket welding is used for small-diameter pipes. The process includes pre-weld preparation, beveling, assembly and positioning, welding operation, and weld inspection. During welding, it is important to control deformation, prevent defects, pay attention to the environmental conditions, and perform proper post-weld treatment to ensure weld quality and guarantee the safe and stable operation of the pipeline system.

[0003] When welding flanges, welders need to perform welding operations at a certain angle at the weld point. During the welding process, the flange structure also needs to be rotated as the welding progresses to avoid affecting the welding quality due to the welder's inability to move the handheld welding equipment smoothly.

[0004] Based on this, a welding device for flange production is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a welding device for flange production in order to solve the above-mentioned problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A welding apparatus for flange production includes a base, a connecting block connected to the upper end of the base, a hinge frame connected to the connecting block, a placement plate rotatably connected to the hinge frame, a clamping plate connected to the placement plate, and an adjustment mechanism for adjusting the deflection angle of the placement plate connected to the connecting block.

[0008] Preferably, a fixing block is connected to the placement tray, and a cylinder is connected to one side of the fixing block. The clamping piece is fixedly connected to the extension end of the cylinder.

[0009] Preferably, a limiting frame is connected to the hinge frame, and a rotating column is rotatably connected to the limiting frame, with the rotating column fixedly connected to the lower end of the placement tray.

[0010] Preferably, a rotating shaft is connected to the hinge frame, and the limiting frame is rotatably connected to the rotating shaft.

[0011] Preferably, the adjusting mechanism includes an arc-shaped rail, which is fixedly connected to the connecting block. The arc-shaped rail has a slot. The lower end of the limiting frame is connected to a second cylinder, and one end of the second cylinder is connected to a locking block.

[0012] Preferably, one end of the cylinder is connected to a limiting rod, the locking block is fixedly connected to the limiting rod, the limiting rod is slidably disposed between the arc-shaped rails, and a handle is connected to the outside of the placement plate.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0014] 1. This application adopts an arc-shaped rail structure, which allows the flange tilt angle placed on the placement plate to be adjusted by the arc-shaped rail, thereby enabling the welder to perform welding operations in a comfortable welding posture, reducing the welder's operating fatigue and improving welding accuracy.

[0015] 2. This application adopts a rotating column and limiting frame structure, which allows the flange structure to be manually rotated during welding operations, preventing the welder from moving. This structure allows the welding operation to continue and avoids affecting the uniformity of the weld due to work stoppage. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of the welding apparatus provided according to an embodiment of the present invention is shown;

[0017] Figure 2 An exploded structural diagram of the cylinder connection point provided according to an embodiment of the present invention is shown;

[0018] Figure 3 An exploded structural diagram of the connection of the limiting frame according to an embodiment of the present invention is shown.

[0019] Legend:

[0020] 1. Base; 2. Connecting block; 3. Hinge frame; 4. Arc rail; 5. Placement tray; 6. Handle; 7. Fixing block; 8. Cylinder 1; 9. Clamping plate; 10. Groove; 11. Cylinder 2; 12. Rotating shaft; 13. Rotating column; 14. Limiting frame; 15. Limiting rod; 16. Locking block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-3 This utility model provides a technical solution:

[0023] A welding device for flange production includes a base 1, a connecting block 2 connected to the upper end of the base 1, a hinge frame 3 connected to the connecting block 2, a placement plate 5 rotatably connected to the hinge frame 3, a clamping piece 9 connected to the placement plate 5, and an adjustment mechanism for adjusting the deflection angle of the placement plate 5 connected to the connecting block 2.

[0024] Specifically, such as Figure 1 As shown, a fixing block 7 is connected to the placement plate 5, and a cylinder 8 is connected to one side of the fixing block 7. A clamping plate 9 is fixedly connected to the telescopic end of the cylinder 8. The clamping plate 9 can be used to fix the flange structure and improve the firmness of the flange structure connection during welding.

[0025] Specifically, such as Figure 3 As shown, a limiting frame 14 is connected to the hinge frame 3, and a rotating column 13 is rotatably connected to the limiting frame 14. The rotating column 13 is fixedly connected to the lower end of the placement plate 5. The rotating column 13 and the limiting frame 14 cooperate with each other, so that the flange structure can be rotated at the same time during the welding process, thereby changing the welding position without the need for the welder to move, which improves the convenience of welding.

[0026] Specifically, such as Figure 2 and Figure 3 As shown, a rotating shaft 12 is connected to the hinge frame 3, and the limiting frame 14 is rotatably connected to the rotating shaft 12. By setting the rotating shaft 12 structure, the tilt angle of the flange can be easily adjusted.

[0027] Specifically, such as Figure 2 and Figure 3 As shown, the adjustment mechanism includes an arc-shaped rail 4, which is fixedly connected to the connecting block 2. The arc-shaped rail 4 has a slot 10. The lower end of the limit frame 14 is connected to a cylinder 11, and one end of the cylinder 11 is connected to a locking block 16. The locking block 16 abuts against the arc-shaped rail 4 to fix the cleaning angle of the placement tray 5. The structure is simple and the fixing operation can be completed quickly, which greatly improves the flange welding efficiency.

[0028] Specifically, such as Figure 2 and Figure 3 As shown, one end of cylinder 2 11 is connected to a limit rod 15, and a locking block 16 is fixedly connected to the limit rod 15. The limit rod 15 is slidably arranged between the arc-shaped rails 4. The structure of the limit rod 15 serves to limit the structure of cylinder 2 11 and prevent the structure of the placement plate 5 from shifting. A handle 6 is connected to the outside of the placement plate 5. The handle 6 is mainly designed to facilitate the operation of the welding personnel.

[0029] In summary, the welding device for flange production provided in this embodiment allows the flange to be placed in the center of the placement plate 5 when flange production welding is required. Then, two cylinders 8 are operated in conjunction with the clamping plate 9 to clamp the flange structure. This clamping structure is also suitable for welding clamping between the flange and other structures.

[0030] The welder can then adjust the tilt angle of the placement plate 5 according to the welding technique, and then control the extension of the cylinder 11 so that the limit rod 15 drives the locking block 16 to abut against the arc-shaped rail 4. The arc-shaped rail 4 is marked with corresponding tilt angle marks to indicate the tilt angle during flange welding. The arc-shaped rail 4 is also marked with a distinctive groove 10 structure. The number of grooves 10 can be adjusted according to the actual welding requirements. The simplest number of grooves 10 is two, corresponding to 0° and 90° of flange tilt, respectively.

[0031] After fixing the flange tilt angle, the welder can hold the welding tool in one hand and the handle 6 in the other, and rotate the flange structure as welding progresses, thereby completing the flange production welding.

[0032] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A welding device for flange production comprising a base (1), characterized in that, The base (1) upper end is connected with connecting block (2), the connecting block (2) is connected with hinged frame (3), the hinged frame (3) is rotatably connected with the placement disc (5), the placement disc (5) is connected with clamping piece (9), the connecting block (2) is connected with adjusting mechanism for adjusting the deflection angle of placement disc (5).

2. The welding device for producing a flange according to claim 1, wherein The placement disc (5) is connected with fixed block (7), one side of the fixed block (7) is connected with air cylinder one (8), the clamping piece (9) is fixedly connected at the telescopic end of air cylinder one (8).

3. The welding device for producing a flange according to claim 1, wherein The hinged frame (3) is connected with limiting frame (14), the limiting frame (14) is rotatably connected with rotating column (13), the rotating column (13) is fixedly connected at the lower end of placement disc (5).

4. The welding device for producing a flange according to claim 3, wherein The hinged frame (3) is connected with rotating shaft (12), the limiting frame (14) is rotatably connected with rotating shaft (12).

5. The welding device for producing a flange according to claim 4, wherein The adjusting mechanism includes arc rail (4), the arc rail (4) is fixedly connected with connecting block (2), the arc rail (4) is provided with slot (10), the limiting frame (14) lower end is connected with air cylinder two (11), one end of the air cylinder two (11) is connected with clamping block (16).

6. The welding device for producing a flange according to claim 5, wherein One end of the air cylinder two (11) is connected with limiting rod (15), the clamping block (16) is fixedly connected with limiting rod (15), the limiting rod (15) is slidably arranged between the arc rail (4), the placement disc (5) is connected with handle (6) outside.

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