Polyhedron polishing device

By using a servo motor-driven adjustment seat and rotary cylinder, combined with a linear module and a vision inspection camera, the problem of manual adjustment required by traditional polishing devices has been solved, realizing automated polishing of polyhedral optical elements and improving processing efficiency and flexibility.

CN223981611UActive Publication Date: 2026-03-10ZHONGSHAN GUANGDA OPTICAL INSTR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Traditional polishing equipment requires manual adjustment of the polishing surface and cannot automatically adjust the polishing surface of polyhedral optical elements, resulting in a complex and inflexible processing procedure.

Method used

The system employs a servo motor-driven adjustment base and rotary cylinder, combined with X-axis and Z-axis linear modules, to achieve automatic angle and position adjustment of optical elements, which is precisely controlled by a vision inspection camera and photoelectric sensors.

Benefits of technology

It enables automated polishing of polyhedral optical elements, improving processing efficiency and flexibility, reducing manual intervention, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a polyhedral polishing device, which belongs to the technical field of polishing equipment and comprises a workbench, a polishing component and an adjusting component. A mounting frame is fixedly mounted on the surface of the workbench, and a moving device is mounted at the top of the mounting frame; the mounting seat is mounted on the surface of the workbench, the adjusting seat is rotatably mounted in the mounting seat, the servo motor rotates to drive the adjusting seat to accurately adjust the angle, the tool clamping table is arranged at the top of the adjusting seat, an optical element needing to be polished is fixed to the tool clamping table, and angle adjustment is achieved under driving of the adjusting seat. And meanwhile, the rotating air cylinder is installed on the surface of the adjusting base, the tool clamping table is installed on the surface of the rotating air cylinder, when the rotating air cylinder rotates, the optical element on the surface of the tool clamping table can be driven to rotate, automatic adjustment of different face positions is achieved, a manual adjustment mode is replaced, and the flexibility of the polishing device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to polishing equipment technical field, concretely is a kind of polyhedral polishing device. BACKGROUND

[0002] Polyhedron includes all the generalized three-dimensional solid of not containing concave, by multiple smooth plane, commonly known as diamond shape, football shape, flat sheet etc., since its forming process depends on the removal of brittle material, therefore widely adopts the process method of grinding and polishing, optical element plays a vital role in modern science and technology, is widely used in camera, microscope, telescope, laser equipment and various optical instruments, prism and lens are two basic optical elements, have unique function and application field respectively, to meet the optical comprehensive use scene design demand, optical element can be processed into single face or polyhedron, the structure of polyhedral optical element is complex, traditional polishing device needs to manually adjust polishing surface to realize polishing, another face is processed after one face processing is completed, this process is very complex, needs to manually calibrate polishing surface, cannot automatically adjust according to the polishing surface of polyhedron. SUMMARY

[0003] The utility model aims at providing a kind of polyhedral polishing device, to solve the problem that traditional polishing device needs to manually adjust polishing surface to realize polishing, another face is processed after one face processing is completed, this process is very complex, needs to manually calibrate polishing surface, cannot automatically adjust according to the polishing surface of polyhedron as described in the above background art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of polyhedral polishing device, including workbench, polishing assembly and adjusting assembly;

[0005] Wherein: the surface of workbench is fixedly installed with mounting bracket, the top of mounting bracket is installed with moving device;

[0006] Polishing assembly includes installation support installed on the surface of moving device, the top of installation support is fixedly installed with rotating motor, the output end of rotating motor is fixedly installed with transmission rod, the bottom end of transmission rod is fixedly installed with polishing wheel, the surface of installation support is fixedly installed with photoelectric sensor, the detection end of photoelectric sensor corresponds with the front end of polishing wheel;

[0007] Adjusting assembly includes installation seat installed on the surface of workbench, the inside of installation seat is rotatably installed with adjusting seat, one side of installation seat is fixedly installed with servo motor, the output end of servo motor is fixedly connected with one end of adjusting seat, the top of adjusting seat is equipped with tool holder, the inside of tool holder is clamped with optical element.

[0008] As a preferred scheme of the utility model: the mobile device includes the X axial linear module fixedly installed at the top of the mounting bracket, the surface of the X axial linear module is slidably installed with the Z axial linear module, and the mounting support is fixed at the sliding end of the surface of the Z axial linear module.

[0009] As a preferred scheme of the utility model: the other end of the adjusting seat is fixedly installed with a swing rod, a plurality of angle sensors are installed on the other side of the mounting seat around the rotating direction of the adjusting seat, and the swing rod passes through the detection end of the angle sensor during swinging.

[0010] As a preferred scheme of the utility model: the top of the adjusting seat is fixedly installed with a rotary cylinder, and the tool clamping table is fixedly installed on the surface of the rotary cylinder.

[0011] As a preferred scheme of the utility model: one side of the mounting support is fixedly installed with a visual detection camera, and the visual detection camera corresponds to the polishing wheel.

[0012] As a preferred scheme of the utility model: the top of the mounting bracket is installed with a wire harness drag chain.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] (1) the mounting seat is installed on the surface of the workbench, the adjusting seat is rotatably installed in the mounting seat, the angle is accurately adjusted by rotating the adjusting seat through the servo motor, the tool clamping table is arranged at the top of the adjusting seat, the optical element to be polished is fixed on the tool clamping table, the angle is adjusted under the driving of the adjusting seat, meanwhile, the rotary cylinder is installed on the surface of the adjusting seat, and the optical element on the surface of the tool clamping table can be rotated when the rotary cylinder rotates, so that the automatic adjustment of different surface positions is realized, thereby replacing the manual adjustment mode and improving the flexibility of the polishing device.

[0015] (2) the polishing assembly is arranged, the mounting support is installed on the surface of the mobile device, the rotating motor is installed at the top of the mounting support, the transmission rod of the output end is rotated after the rotating motor rotates, the polishing wheel is rotated through the transmission rod, and the polishing processing of the optical element is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic view of the utility model;

[0017] Figure 2 It is the polishing assembly structure schematic view of the utility model;

[0018] Figure 3 It is the adjusting assembly structure schematic view of the utility model;

[0019] Figure 4 It is the schematic diagram of X, Z axial linear module mounting structure of the utility model.

[0020] In the drawing: 1, workbench; 2, mounting frame; 3, moving device; 31, X axial linear module; 32, Z axial linear module; 4, polishing assembly; 41, mounting support; 42, rotating motor; 43, transmission rod; 44, polishing wheel; 45, photoelectric sensor; 5, adjusting assembly; 51, mounting seat; 52, adjusting seat; 53, servo motor; 54, tool clamping table; 6, swing rod; 7, angle sensor; 8, rotary cylinder; 9, visual detection camera; 10, wire harness drag chain. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be described clearly and completely below in combination with the drawings in the utility model embodiment. Obviously, the described embodiment is part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Please refer to Figures 1-4 A polyhedral polishing device, comprising: a workbench 1, a polishing assembly 4 and an adjusting assembly 5; the surface of the workbench 1 is fixedly provided with a mounting frame 2, and the top of the mounting frame 2 is provided with a moving device 3;

[0023] Please refer to Figure 2 The polishing assembly 4 comprises a mounting support 41 mounted on the surface of the moving device 3, the top of the mounting support 41 is fixedly provided with a rotating motor 42, the output end of the rotating motor 42 is fixedly provided with a transmission rod 43, the bottom end of the transmission rod 43 is fixedly provided with a polishing wheel 44, the surface of the mounting support 41 is fixedly provided with a photoelectric sensor 45, and the detection end of the photoelectric sensor 45 corresponds to the front end of the polishing wheel 44.

[0024] In specific use, the mounting support 41 is mounted on the surface of the moving device 3, the top of the mounting support 41 is provided with the rotating motor 42, the rotating motor 42 drives the transmission rod 43 at the output end to rotate after rotating, the polishing wheel 44 is driven to rotate by the transmission rod 43 to realize the polishing processing of the optical element, the surface of the mounting support 41 is fixedly provided with the photoelectric sensor 45, and the photoelectric sensor 45 is used for detecting whether the polishing wheel 44 contacts the polishing surface.

[0025] Please refer to Figure 1 , Figure 3The adjustment assembly 5 includes a mounting base 51 mounted on the surface of the worktable 1. An adjustment seat 52 is rotatably mounted inside the mounting base 51. A servo motor 53 is fixedly mounted on one side of the mounting base 51. The output end of the servo motor 53 is fixedly connected to one end of the adjustment seat 52. A tooling clamp 54 is provided on the top of the adjustment seat 52. An optical element is clamped inside the tooling clamp 54. A rotary cylinder 8 is fixedly mounted on the top of the adjustment seat 52. The tooling clamp 54 is fixedly mounted on the surface of the rotary cylinder 8.

[0026] In practical use: A mounting base 51 is installed on the surface of the worktable 1. An adjusting base 52 is rotatably installed inside the mounting base 51. The servo motor 53 drives the adjusting base 52 to precisely adjust the angle. A tooling clamp 54 is provided on the top of the adjusting base 52. The optical element to be polished is fixed on the tooling clamp 54. The angle is adjusted under the drive of the adjusting base 52. A rotary cylinder 8 is installed on the surface of the adjusting base 52. The tooling clamp 54 is installed on the surface of the rotary cylinder 8. When the rotary cylinder 8 rotates, it can drive the optical element on the surface of the tooling clamp 54 to rotate, realizing automatic adjustment of different surfaces, thereby replacing the manual adjustment method and improving the flexibility of the polishing device.

[0027] Please see Figure 4 The mobile device 3 includes an X-axis linear module 31 fixedly mounted on the top of the mounting frame 2, a Z-axis linear module 32 slidably mounted on the surface of the X-axis linear module 31, and a mounting support 41 fixed to the sliding end of the surface of the Z-axis linear module 32.

[0028] In practical use: The moving device 3 includes an X-axis linear module 31 fixed on the top of the mounting frame 2. A Z-axis linear module 32 is slidably mounted on the surface of the X-axis linear module 31, so that the polishing wheel 44 can be adjusted in multiple directions under the drive of the X-axis linear module 31 and the Z-axis linear module 32, so that it can move automatically according to the polishing surface position of the optical element, thereby improving the flexibility of the device.

[0029] Please see Figure 3 A swing rod 6 is fixedly installed at the other end of the adjusting seat 52. Multiple angle sensors 7 are installed on the other side of the mounting seat 51 around the rotation direction of the adjusting seat 52. The swing rod 6 passes through the detection end of the angle sensor 7 during the swinging process.

[0030] In practical use: The other end of the adjustment seat 52 is equipped with a swing rod 6. When the adjustment seat 52 rotates, it drives the swing rod 6 to rotate as well. When the swing rod 6 rotates, it passes through multiple angle sensors 7. The angle sensors 7 can detect the change in the adjustment angle of the adjustment seat 52, thereby adjusting the polishing surface angle of the optical element to correspond with the polishing wheel 44.

[0031] Please see Figure 2A visual inspection camera 9 is fixedly installed on one side of the mounting bracket 41, and the visual inspection camera 9 corresponds to the polishing wheel 44.

[0032] In practical use: A visual inspection camera 9 is installed on one side of the mounting bracket 41. The visual inspection camera 9 can be used to inspect and compare the polished surface of the optical element to avoid the presence of defects on the polished surface that are not visible to the human eye.

[0033] Please see Figure 1 A cable harness drag chain 10 is installed on the top of the mounting bracket 2.

[0034] In practical use: The cable chain 10 mounted on the top of the mounting bracket 2 facilitates the installation and organization of the cable harnesses for the X-axis linear module 31, Z-axis linear module 32 and rotating motor 42.

[0035] A mounting base 51 is installed on the surface of the worktable 1. An adjusting base 52 is rotatably installed inside the mounting base 51. The servo motor 53 drives the adjusting base 52 to precisely adjust the angle. A tooling clamp 54 is provided on the top of the adjusting base 52. The optical element to be polished is fixed on the tooling clamp 54. The angle is adjusted by the adjustment base 52. A rotary cylinder 8 is installed on the surface of the adjusting base 52. The tooling clamp 54 is installed on the surface of the rotary cylinder 8. When the rotary cylinder 8 rotates, it can drive the optical element on the surface of the tooling clamp 54 to rotate, realizing automatic adjustment of different surfaces, thereby replacing the manual adjustment method and improving the flexibility of the polishing device.

[0036] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A polyhedral polishing apparatus, characterized by, Include: Workbench (1), the surface of the workbench (1) is fixedly installed with a mounting rack (2), and the top of the mounting rack (2) is installed with a moving device (3); The polishing assembly (4) comprises a mounting support (41) installed on the surface of the moving device (3), a rotating motor (42) fixedly installed at the top of the mounting support (41), a transmission rod (43) fixedly installed at the output end of the rotating motor (42), a polishing wheel (44) fixedly installed at the bottom end of the transmission rod (43), and a photoelectric sensor (45) fixedly installed on the surface of the mounting support (41), wherein the detection end of the photoelectric sensor (45) corresponds to the front end of the polishing wheel (44); The adjusting assembly (5) comprises a mounting seat (51) installed on the surface of the workbench (1), a adjusting seat (52) rotatably installed in the mounting seat (51), a servo motor (53) fixedly installed on one side of the mounting seat (51), and an adjusting seat (52) fixedly connected with one end of the servo motor (53), wherein the top of the adjusting seat (52) is provided with a tool clamping table (54), and the tool clamping table (54) is clamped with an optical element in the inside.

2. A multi-faceted polishing apparatus as claimed in claim 1, wherein: The moving device (3) comprises an X-axis linear module (31) fixedly installed at the top of the mounting rack (2), and a Z-axis linear module (32) slidably installed on the surface of the X-axis linear module (31), wherein the mounting support (41) is fixedly installed at the sliding end of the Z-axis linear module (32).

3. A multi-faceted polishing apparatus as defined in claim 1, wherein: The other end of the adjusting seat (52) is fixedly installed with a swing rod (6), a plurality of angle sensors (7) are installed on the other side of the mounting seat (51) around the rotation direction of the adjusting seat (52), and the swing rod (6) passes through the detection end of the angle sensor (7) during swinging.

4. A multi-faceted polishing apparatus as defined in claim 1, wherein: The top of the adjusting seat (52) is fixedly installed with a rotating air cylinder (8), and the tool clamping table (54) is fixedly installed on the surface of the rotating air cylinder (8).

5. A multi-faceted polishing apparatus as defined in claim 1, wherein: One side of the mounting support (41) is fixedly installed with a visual detection camera (9), and the visual detection camera (9) corresponds to the polishing wheel (44).

6. A multi-faceted polishing apparatus as defined in claim 1, wherein: The top of the mounting rack (2) is installed with a wire harness drag chain (10).