Guide roller polishing and grinding device

By designing a guide roller polishing device that includes a lathe body and an operating mechanism, the problem of low polishing efficiency in the existing technology has been solved, and high-precision polishing and rapid performance recovery of the guide roller surface have been achieved.

CN223981619UActive Publication Date: 2026-03-10HUBEI NORD COPPER FOIL NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing guide roller polishing devices are rudimentary in structure, have low polishing efficiency, and are difficult to quickly restore the performance indicators of the guide rollers.

Method used

A guide roller polishing device was designed, comprising a lathe body, a support base, a tray, a slider, and a polishing device. The X and Y axes of the polishing device are controlled by transverse and longitudinal operating mechanisms, and the forward and reverse rotation of the abrasive belt driven by a motor is combined to achieve precise polishing.

Benefits of technology

It achieves high-precision polishing of the guide roller surface, reaching the polishing accuracy requirement of 0.8-1.5 micrometers, and improves polishing efficiency and guide roller performance recovery speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a guide roller polishing and grinding device which comprises a lathe body and is characterized in that a supporting seat is arranged at the upper end of the lathe body, a tray is connected to the upper surface of the supporting seat in a sliding mode, a transverse operating mechanism is fixedly connected to the lower end of the tray, a sliding rail is arranged on the upper surface of the tray, a sliding block is connected to the sliding rail in a sliding mode, and the transverse operating mechanism is fixedly connected to the lower end of the tray. A longitudinal operation mechanism used for moving the sliding block is arranged in the tray, and the upper end of the sliding block is fixedly connected with a polishing and grinding device. A clamping chuck is arranged on the lathe body, a guide roller is connected to the clamping chuck, and one side of the guide roller makes contact with one side of the polishing and grinding device. The X-axis movement and the Y-axis movement of the polishing and grinding device are controlled through the transverse operation mechanism and the longitudinal operation mechanism, so that the contact position of the polishing and grinding device and the guide roller is adjusted, the purposes of controlling the advancing and retreating polishing and grinding amount and controlling the polishing and grinding force are achieved, polishing and grinding with different parameter requirements can be achieved, and the polishing and grinding precision requirement of 0.8-1.5 micrometers is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to guide roller polishing technology field, especially relates to a guide roller polishing device. BACKGROUND

[0002] Electrolytic copper foil is a kind of high-purity copper foil, usually prepared by electrolytic copper process. It has excellent electrical conductivity, thermal conductivity and mechanical properties, and is widely used in electronics, communications, power, construction and other fields.

[0003] The guide roller polishing of green foil machine is an important process in the abnormal treatment of various guide rollers in the machine shop, generally the guide roller to be treated is placed in the special modified machine tool rotary clamping part in the machine shop, the specially modified polishing mechanism is close to and contacts, a variety of corresponding operating parameters are set to control, the machine tool is started to run, and the guide roller to be treated is polished, because the guide roller is diversified, so the polished guide roller surface appearance is observed carefully in general polishing, and after a stroke is completed, the roller surface is detected by instrument, the roller surface precision requirement is reached, that is, the polishing work is completed. The machine tool device structure before improvement is simple and rough, the polishing efficiency is low, and it is not conducive to the rapid polishing of abnormal guide rollers to restore performance indicators, so we combine other experiences, and propose a machine tool modification improvement supplementary device to solve the above problems. SUMMARY

[0004] The utility model wants to solve the technical problem of overcoming the defects of prior art, provides a guide roller polishing device.

[0005] In order to solve the above technical problem, the utility model provides the following technical scheme:

[0006] The utility model discloses a guide roller polishing device, including lathe main part, its characterized in that, the upper end of lathe main part is provided with support seat, the upper surface of support seat is connected with tray and slides, the lower end of tray is fixedly connected with horizontal operation mechanism, the upper surface of tray is equipped with slide rail, the slide rail is connected with sliding block and slides, the inside of tray is provided with longitudinal operation mechanism for moving sliding block, the upper end of sliding block is fixedly connected with polishing device;

[0007] The lathe main body is provided with a clamping chuck, the clamping chuck is connected with a guide roller, and one side of the guide roller is in contact with one side of the polishing device.

[0008] As a preferred embodiment of this utility model, the polishing device includes a main housing, a side housing, and a sanding belt. The main housing is fixedly installed on the upper surface of the slider, and the side housing is fixedly installed on one side of the main housing. Inside the main housing, motor one and motor two are installed sequentially from top to bottom. The output end of motor one passes through the main housing and is coaxially connected to sanding belt take-up shaft one. The output end of motor two passes through the main housing and is coaxially connected to sanding belt take-up shaft two. Two sanding belt take-up shafts three are provided at one end of the side housing. A cavity is provided inside the side housing. One end of the sanding belt is sequentially connected to sanding belt take-up shaft one and the two sanding belt take-up shafts three, and connected to sanding belt take-up shaft two through the cavity. One end of the sanding belt contacts the guide roller.

[0009] As a preferred technical solution of this utility model, the longitudinal operating mechanism includes a handle, a lead screw, and a moving block. The slide rail has an opening inside, and the lower end of the slider is provided with a moving block. The moving block moves within the opening. The moving block has a threaded hole inside and is threadedly connected to the lead screw through the threaded hole. One end of the lead screw passes through one end of the tray and is fixedly connected to the handle.

[0010] As a preferred technical solution of this utility model, the transverse operating mechanism includes a housing three, a handle two, a gear one, a shaft, a gear two, a gear three, and a rack. The lower end of the tray is fixedly connected to the housing three. The handle two is provided on the outside of the housing three. One end of the handle two is fixedly connected to the gear one. A shaft is connected through one side of the housing three. One end of the shaft is fixedly connected to the gear two, and the other end of the shaft is fixedly connected to the gear three. The gear two meshes with the gear one. A rack is provided inside the lathe body, and the gear three meshes with the rack.

[0011] As a preferred embodiment of this utility model, the upper end of the support base is provided with two opening slots, the lower end of the lathe body is provided with a slag receiving plate, and the two opening slots are positioned directly above the slag receiving plate.

[0012] Compared with the prior art, the working principle and beneficial effects of this utility model are as follows:

[0013] During operation, first install the guide rollers onto the clamping chuck. Turn handle two, which drives gear three to rotate. As gear three rotates, it moves the entire housing and pallet left and right on the lathe body for X-axis position adjustment. Then, turn handle one, which simultaneously rotates the lead screw, causing the moving block to move back and forth, thus adjusting the position of the polishing device on the slide block along the Y-axis. After position adjustment, start motor one; motor two is not working. Motor one drives the sanding belt take-up shaft one to perform the winding operation. During winding, the sanding belt continuously polishes the surface of the guide rollers. Then, start motor two; motor one is not working. The abrasive belt winding shaft 2 drives the belt winding operation. During the reverse winding process, the abrasive belt continuously polishes the surface of the guide roller, thus achieving forward and reverse rotation polishing of the abrasive belt. The X and Y axes of the polishing device are controlled by the transverse and longitudinal operating mechanisms, thereby adjusting the contact position between the polishing device and the guide roller, achieving the purpose of controlling the amount and force of polishing. By changing guide rollers of different diameters or lengths, and adjusting the speed of the transverse and longitudinal operating mechanisms in conjunction with motors 1 and 2, polishing with different parameter requirements can be achieved, reaching a polishing accuracy of 0.8-1.5 micrometers. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the polishing device of this utility model;

[0017] Figure 3 This is a schematic diagram of the longitudinal operating mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the horizontal operating mechanism of this utility model;

[0019] In the diagram: 1. Lathe body; 2. Support base; 3. Tray; 4. Slide rail; 5. Slider; 6. Guide roller; 7. Main housing; 8. Side housing; 9. Sanding belt take-up shaft one; 10. Sanding belt take-up shaft two; 11. Sanding belt take-up shaft three; 12. Sanding belt; 13. Handle one; 14. Lead screw; 15. Moving block; 16. Housing three; 17. Handle two; 18. Gear one; 19. Shaft; 20. Gear two; 21. Gear three; 22. Rack; 23. Opening slot; 24. Slag receiving tray. Detailed Implementation

[0020] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0022] Figures 1-4 This utility model provides a guide roller polishing device, including a lathe body 1, a support seat 2 at the upper end of the lathe body 1, a tray 3 slidably connected to the upper surface of the support seat 2, a transverse operating mechanism fixedly connected to the lower end of the tray 3, a slide rail 4 on the upper surface of the tray 3, a slider 5 slidably connected to the slide rail 4, a longitudinal operating mechanism for moving the slider 5 inside the tray 3, a polishing device fixedly connected to the upper end of the slider 5, a clamping chuck on the lathe body 1, a guide roller 6 connected to the clamping chuck, one side of the guide roller 6 contacting one side of the polishing device, and the X-axis and Y-axis movement of the polishing device are controlled by the transverse operating mechanism and the longitudinal operating mechanism, thereby adjusting the contact position between the polishing device and the guide roller 6, and achieving the purpose of controlling the amount of polishing and the polishing force.

[0023] Furthermore, such as Figure 2The polishing device includes a main housing 7, a side housing 8, and a sanding belt 12. The main housing 7 is fixedly installed on the upper surface of the slider 5, and the side housing 8 is fixedly installed on one side of the main housing 7. Inside the main housing 7, from top to bottom, motor one and motor two are installed sequentially. The output end of motor one passes through the main housing 7 and is coaxially connected to a sanding belt take-up shaft 9. When motor one works, it drives the sanding belt take-up shaft 9 to rotate. The output end of motor two passes through the main housing 7 and is coaxially connected to a sanding belt take-up shaft 10. When motor two works, it drives the sanding belt take-up shaft 10 to rotate. Two sanding belt take-up shafts are provided at one end of the side housing 8. The spacing between the two sanding belt take-up shafts 311 can be finely adjusted. After fine adjustment, they can be tightened with bolts. The side box 8 has a cavity inside. One end of the sanding belt 12 is connected to the sanding belt take-up shaft 19 and the two sanding belt take-up shafts 311 in sequence, and is connected to the sanding belt take-up shaft 20 through the cavity. One end of the sanding belt 12 is in contact with the guide roller 6. When motor 1 is working, motor 2 is not working. Motor 1 drives the sanding belt take-up shaft 19 to perform the winding work. When motor 2 is working, motor 1 is not working. Motor 2 drives the sanding belt take-up shaft 20 to perform the winding work, thereby realizing the forward and reverse rotation of the sanding belt 12.

[0024] like Figure 3 The longitudinal operating mechanism includes a handle 13, a lead screw 14, and a moving block 15. The slide rail 4 has an opening inside, and the lower end of the slider 5 is provided with a moving block 15. The moving block 15 moves within the opening. The moving block 15 has a threaded hole inside and is threadedly connected to the lead screw 14 through the threaded hole. One end of the lead screw 14 passes through one end of the tray 3 and is fixedly connected to the handle 13. By rotating the handle 13, the lead screw 14 will rotate simultaneously, thereby driving the moving block 15 to move back and forth.

[0025] like Figure 4 The transverse operating mechanism includes a housing 16, a handle 17, a gear 18, a shaft 19, a gear 20, a gear 3 21, and a rack 22. The lower end of the tray 3 is fixedly connected to the housing 16. The handle 17 is provided on the outside of the housing 16. One end of the handle 17 is fixed to the gear 18. The shaft 19 is connected through one side of the housing 16. One end of the shaft 19 is fixedly connected to the gear 20, and the other end of the shaft 19 is fixedly connected to the gear 3 21. The gear 20 meshes with the gear 18, and the gear 3 21 meshes with the rack 22. When the handle 17 is rotated, the gear 18 will rotate, thereby driving the gear 20 to rotate. When the gear 20 rotates, the shaft 19 will rotate, thereby driving the gear 3 21 to rotate. Since the rack 22 is fixed inside the lathe body 1, when the gear 3 21 rotates, it will drive the entire housing 16 and the tray 3 to move left and right on the lathe body 1.

[0026] The upper end of the support base 2 is provided with two opening slots 23, and the lower end of the lathe body 1 is provided with a slag receiving plate 24. The two opening slots 23 are placed directly above the slag receiving plate 24, and the powder slag from the polishing will fall into the slag receiving plate 24 through the two opening slots 23 for collection.

[0027] The working principle of this utility model:

[0028] During operation, first install the guide roller 6 onto the clamping chuck. Turn handle 2 17, which drives gear 3 21 to rotate. When gear 3 21 rotates, it causes the entire housing 16 and pallet 3 to move left and right on the lathe body 1 for X-axis position adjustment. Then, turn handle 1 13, which simultaneously causes the lead screw 14 to rotate, thereby driving the moving block 15 to move back and forth, allowing the polishing device on the slider 5 to adjust its position on the Y-axis. After the position adjustment is completed, start motor 1. At this time, motor 2 is not working. Motor 1 drives the sanding belt take-up shaft 9 to perform the take-up operation. During the take-up process, the sanding belt 12 continuously polishes the surface of the guide roller 6. Start motor 2, and motor 1... When not in operation, motor 2 drives the sanding belt take-up shaft 2 10 to perform the take-up operation. During the reverse take-up process, the sanding belt 12 continuously polishes the surface of the guide roller 6, thereby realizing the forward and reverse rotation polishing of the sanding belt 12. The X-axis and Y-axis movement of the polishing device are controlled by the transverse operating mechanism and the longitudinal operating mechanism, thereby adjusting the contact position between the polishing device and the guide roller 6, achieving the purpose of controlling the amount of forward and backward polishing and controlling the polishing force. By replacing the guide roller 6 with different diameters or lengths, and adjusting the speed of the transverse operating mechanism and the longitudinal operating mechanism in conjunction with the speed of motor 1 and motor 2, polishing with different parameter requirements can be achieved to reach the polishing accuracy requirement of 0.8-1.5 micrometers.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A guide roll polishing device comprising a lathe body (1), characterized in that, The upper end of the lathe body (1) is provided with a support seat (2), the upper surface of the support seat (2) is slidably connected with a tray (3), the lower end of the tray (3) is fixedly connected with a transverse operation mechanism, the upper surface of the tray (3) is provided with a sliding rail (4), the sliding rail (4) is slidably connected with a sliding block (5), the inside of the tray (3) is provided with a longitudinal operation mechanism for moving the sliding block (5), the upper end of the sliding block (5) is fixedly connected with a polishing device; The lathe body (1) is provided with a clamping chuck, the clamping chuck is connected with a guide roller (6), one side of the guide roller (6) is in contact with one side of the polishing device.

2. A guide roll polishing device according to claim 1, wherein The polishing device comprises a main box body (7), a side box body (8) and a sand belt (12), the main box body (7) is fixedly installed on the upper surface of the sliding block (5), the side box body (8) is fixedly installed on one side of the main box body (7), a motor one and a motor two are installed in the main box body (7) from top to bottom, the output end of the motor one penetrates through the main box body (7) and is coaxially connected with a sand belt winding shaft one (9), the output end of the motor two penetrates through the main box body (7) and is coaxially connected with a sand belt winding shaft two (10), one end of the side box body (8) is provided with two sand belt winding shaft threes (11), the inside of the side box body (8) is provided with a cavity, one end of the sand belt (12) is connected with the sand belt winding shaft one (9) and the two sand belt winding shaft threes (11) in sequence and is connected with the sand belt winding shaft two (10) through the cavity, one end of the sand belt (12) is in contact with the guide roller (6).

3. A guide roll polishing device according to claim 1, wherein The longitudinal operation mechanism comprises a handle one (13), a lead screw (14) and a moving block (15), the inside of the sliding rail (4) is provided with an opening, the lower end of the sliding block (5) is provided with the moving block (15), the moving block (15) moves in the opening, the inside of the moving block (15) is provided with a threaded hole and is threadedly connected with the lead screw (14) through the threaded hole, one end of the lead screw (14) penetrates through one end of the tray (3) and is fixedly connected with the handle one (13).

4. A guide roll polishing device according to claim 1, wherein The transverse operation mechanism comprises a box body three (16), a handle two (17), a gear one (18), a shaft body (19), a gear two (20), a gear three (21) and a rack (22), the lower end of the tray (3) is fixedly connected with the box body three (16), the outside of the box body three (16) is provided with the handle two (17), one end of the handle two (17) is fixedly provided with the gear one (18), one side of the box body three (16) is throughly connected with the shaft body (19), one end of the shaft body (19) is fixedly connected with the gear two (20), the other end of the shaft body (19) is fixedly connected with the gear three (21), the gear two (20) is engaged with the gear one (18), the inside of the lathe body (1) is provided with the rack (22), the gear three (21) is engaged with the rack (22).

5. A guide roll polishing apparatus as claimed in claim 1, wherein The upper end of the support seat (2) is provided with two open grooves (23), and the lower end of the lathe body (1) is provided with a slag receiving disc (24), and the two open grooves (23) are located directly above the slag receiving disc (24).