Discharging mechanism of small and medium-sized circular tube outer circle polishing machine
By designing a fully automated feeding mechanism, the problem of low automation in round tube polishing machines has been solved. This enables stable movement and uniform sorting of round tubes, reduces manual labor intensity, and improves work efficiency. It is suitable for small and medium-sized round tubes of different diameters.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-03-10
AI Technical Summary
The existing round tube polishing machine has a low degree of automation in the feeding process, high manual labor intensity, difficulty in adapting to round tubes of different diameters, and the polished surface is easily damaged, making it impossible to achieve smooth movement and uniform sorting of round tubes.
A feeding mechanism including a support frame, translation device, clamping device, discharge device and storage device is designed. It uses cylinders, motors and sensors to achieve fully automated operation, adapts to round tubes of different diameters, and ensures stable movement and storage of round tubes through rollers and elastic pressure heads.
It achieves fully automated feeding, alignment, and sorting of round tubes, reducing the workload of workers, improving work efficiency, ensuring smooth movement and protection of polished surfaces, and is suitable for small and medium-sized round tubes of 16-50mm.
Smart Images

Figure CN223981646U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the pipe polishing equipment technical field, concretely relates to a kind of unloading mechanism of small pipe external circle polishing machine. BACKGROUND
[0002] After the polishing machine is completed to the polishing treatment of the external circle of pipe, the treated pipe needs to be removed from the polishing machine, and be stored and classified, and the unloading process is different for different models of polishing machine, but there are usually the following defects:
[0003] 1, the degree of automation is not enough when pipe comes out, and workers need to hold it by hand, which increases labor intensity and reduces work efficiency;
[0004] 2, different diameter pipes need to be manually adjusted, which is very tedious and tiring;
[0005] 3, some polishing machines remove the polished pipe from the machine through a conveyor belt, chuck or clamp, which cannot guarantee the smooth movement of the pipe and may damage the polished surface.
[0006] 4, multiple pipes cannot be aligned and summarized, and manual handling is required, which needs to be improved. INVENTION CONTENT
[0007] To solve the above problems, the utility model discloses a kind of unloading mechanism of small pipe external circle polishing machine, from discharge, alignment, induction, full-automatic operation, moving stably, can be used for 16-50mm pipe, wide application range.
[0008] To achieve the above purpose, the technical scheme of the utility model is as follows:
[0009] A kind of unloading mechanism of small pipe external circle polishing machine, including support frame, translation device, compression device, discharge device and storage device;
[0010] The translation device includes a row of fixed wheel frame, a row of moving wheel frame, lifting frame, cylinder one, cylinder two, the lifting frame is movably installed on the support frame, the fixed wheel frame is fixed on the lifting frame, the moving wheel frame is movably arranged on the lifting frame, the fixed wheel frame and the moving wheel frame are arranged in parallel, the rollers on the fixed wheel frame and the moving wheel frame are horizontally inclined by 10-40 °, cylinder one and cylinder two are arranged on the support frame, cylinder one is connected with the lifting frame, cylinder two is connected with the moving wheel frame, the tail end of the fixed wheel frame is provided with inductor one;
[0011] The pressing device comprises a motor mounting frame, a rotary motor and a third cylinder, the motor mounting frame is L-shaped and is mounted on the side of the support frame, a sliding block is arranged on the vertical inner side of the motor mounting frame, the rotary motor is arranged on the sliding block, the output end of the rotary motor is connected with a disc elastic pressing head, the disc elastic pressing head is arranged above the fixed wheel frame and the movable wheel frame, a moving seat is arranged on the bottom surface of the motor mounting frame, and the third cylinder is connected with the moving seat.
[0012] The discharging device comprises a lifting frame, a fourth cylinder and a fifth cylinder, the fifth cylinder is vertically connected with the lifting frame, the fourth cylinder is arranged on the side of the lifting frame, and two lifting frames are arranged below the fixed wheel frame and the movable wheel frame.
[0013] The storage device comprises a material receiving frame, a material receiving support, a lowerable baffle, a lifting motor and a transmission device, the material receiving frame is arranged on the outer side of the support frame, the material receiving support is arranged on the support frame and extends towards the material receiving frame, the lowerable baffle is movably arranged in the material receiving frame, the lifting motor is connected with the lowerable baffle through the transmission device, and a second inductor is arranged on the side of the material receiving frame.
[0014] As an improvement of the utility model, the support frame is provided with an adjusting nut below.
[0015] As an improvement of the utility model, the fixed support of the roller is provided with an arc-shaped adjusting hole.
[0016] As an improvement of the utility model, the motor mounting frame is arranged at the middle position of the support frame.
[0017] As an improvement of the utility model, the lifting frame is V-shaped.
[0018] As an improvement of the utility model, the upper surface of the material receiving support is inclined rearward and downward in the rear half.
[0019] As an improvement of the utility model, the transmission device comprises a speed reducer, a bearing seat, a gear and a chain, the lifting motor is connected with the speed reducer, the gear is mounted on the bearing seat, the speed reducer is connected with the chain through the gear, and the chain is connected with the lowerable baffle through the gear.
[0020] As an improvement of the utility model, the lowerable baffle is provided with a shock-absorbing rubber layer.
[0021] The utility model discloses the beneficial effects are:
[0022] (1) from discharging, alignment, induction, full-automatic operation, reduce the labor quantity of worker, improve work efficiency;
[0023] (2) the second cylinder can move the movable wheel frame horizontally, adjusts the interval between two rows of rollers, can adapt to different diameter small and medium-sized round pipes, and 16-50 can be discharged smoothly.
[0024] (3) The round tube coming out of the polishing machine falls between the fixed wheel frame and the moving wheel frame. It is pressed down by the disc elastic pressure head above. The rotating motor drives the round tube to move forward along the inclined roller, which can restrict the cylindricity jump of the tube in all directions. Among them, cylinder three can make the disc elastic pressure head move left and right to ensure that the radial center point of the round tube is pressed down. Cylinder one can adjust the height of the lifting frame to ensure that the disc elastic pressure head presses down on the round tube and ensures that the round tube enters the unloading mechanism horizontally and straight after coming out of the polishing machine.
[0025] (4) The round tube finally falls into the receiving rack. When the round tube is sensed to be laid out more than one layer, the lifting motor drives the lowerable baffle to descend. It is highly practical and will not cause the round tube to deform when it falls. Attached Figure Description
[0026] Figure 1 This is a side view of the present invention.
[0027] Figure 2 The three-dimensional representation of this utility model Figure 1 .
[0028] Figure 3 The three-dimensional representation of this utility model Figure 2 .
[0029] Figure 4 for Figure 2 Enlarged view of A.
[0030] Figure 5 for Figure 2 Enlarged view of B.
[0031] Figure 6 for Figure 3 Enlarged view of C.
[0032] Figure 7 This is a schematic diagram of the arc-shaped adjustment hole described in this utility model.
[0033] List of identifiers in attached diagrams:
[0034] 1. Support frame, 2. Fixed wheel frame, 3. Moving wheel frame, 4. Lifting frame, 5. Cylinder 1, 6. Cylinder 2, 7. Roller, 8. Sensor 1, 9. Motor mounting bracket, 10. Rotary motor, 11. Cylinder 3, 12. Slider, 13. Circular elastic pressure head, 14. Moving seat, 15. Lifting frame, 16. Cylinder 4, 17. Cylinder 5, 18. Receiving rack, 19. Receiving bracket, 20. Retractable baffle, 21. Lifting motor, 22. Transmission device, 23. Sensor 2, 24. Adjusting nut, 25. Arc-shaped adjusting hole, 26. Round tube. Detailed Implementation
[0035] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
[0036] As shown in the figure, the feeding mechanism of the small and medium-sized round tube outer circle polishing machine of this utility model includes a support frame 1, a translation device, a pressing device, a feeding device and a storage device.
[0037] The translation device includes a row of fixed wheel frames 2, a row of movable wheel frames 3, a lifting frame 4, a cylinder 5, and a cylinder 6. The lifting frame 4 is movably mounted on the support frame 1. The fixed wheel frames 2 are fixed on the lifting frame 4, and the movable wheel frames 3 are movably mounted on the lifting frame 4. The fixed wheel frames 2 and the movable wheel frames 3 are arranged parallel to each other. The rollers 7 on the fixed wheel frames 2 and the movable wheel frames 3 are horizontally inclined at 10-40°. Cylinders 5 and 6 are mounted on the support frame 1. Cylinder 5 is connected to the lifting frame 4, and cylinder 6 is connected to the movable wheel frames 3. A sensor 8 is provided at the tail end of the fixed wheel frame 2. During operation, the round tube coming out of the polishing machine can move forward along the inclined rollers. Cylinder 6 can make the movable wheel frame move horizontally to adjust the distance between the two rows of rollers 7. The sensor 8 can output a signal to limit the movement position of the round tube 26.
[0038] The clamping device includes a motor mounting bracket 9, a rotary motor 10, and a cylinder 11. The motor mounting bracket 9 is L-shaped and installed on the side of the support frame 1. A slider 12 is provided on the vertical inner side of the motor mounting bracket 9. The rotary motor 10 is mounted on the slider 12. The output end of the rotary motor 10 is connected to a disc elastic pressure head 13. The disc elastic pressure head 13 is located above the fixed wheel frame 2 and the movable wheel frame 3. A movable seat 14 is provided on the bottom surface of the motor mounting bracket 9. The cylinder 11 is connected to the movable seat 14, which allows the disc elastic pressure head 13 to move left and right to ensure that the radial center point of the round tube 26 is pressed. After adjusting the position, the cylinder 5 adjusts the height of the lifting frame to ensure that the disc elastic pressure head 13 just presses the round tube, ensuring that the round tube enters the unloading mechanism horizontally and straight after coming out of the polishing machine.
[0039] The discharge device includes a lifting frame 15, a fourth cylinder 16, and a fifth cylinder 17. The fifth cylinder 17 is vertically connected to the lifting frame 15, and the fourth cylinder 16 is located on the side of the lifting frame 15. The two lifting frames 15 are located below the fixed wheel frame 2 and the movable wheel frame 3.
[0040] The storage device includes a receiving rack 18, a receiving bracket 19, a retractable baffle 20, a lifting motor 21, and a transmission device 22. The receiving rack 18 is located on the outside of the support frame 1, the receiving bracket 19 is located on the support frame 1 and extends toward the receiving rack 18, the retractable baffle 20 is movably located inside the receiving rack 18, the lifting motor 21 is connected to the retractable baffle 20 through the transmission device 22, and a sensor 23 is provided on the side of the receiving rack 18.
[0041] The support frame 1 of this utility model is a frame structure welded from angle steel and iron bars, which is stable and reliable. An adjusting nut 24 is provided at the bottom to ensure the base remains horizontal. During operation, first adjust cylinder 2 6 to move the movable wheel frame 3 horizontally, adjusting the distance between the two rows of rollers 7. Simultaneously, adjust the height of the lifting frame 4 via cylinder 1 5 to ensure the round tube 26 can fall between the fixed wheel frame 2 and the movable wheel frame 3. The polished round tube slowly enters between the fixed wheel frame 2 and the movable wheel frame 3. At this time, the pressure head inside the polishing machine is still driving the round tube to rotate. When the head of the round tube moves below the disc elastic pressure head 13, the pressure head inside the polishing machine will stop, and the disc elastic pressure head 13 will drive the round tube to rotate. The position of the disc elastic pressure head 13 is driven horizontally by cylinder 3 11 to ensure it presses down on the center of the round tube. When the round tube reaches its end, sensor 1 8 detects a signal and outputs a signal, the rotary motor 10 stops rotating, and the round tube 26 stops moving. At this time, adjust cylinder 2 6, the fixed wheel frame 2... Separated from the movable wheel frame 3, the lifting frame 4 descends, causing the round tube to fall onto the lifting frame 15 (the lifting frame 15 is located below the fixed wheel frame 2 and the movable wheel frame 3). At this time, cylinder 5 17 starts and drives the lifting frame 15 to rise. After reaching the preset height, cylinder 4 16 starts and pushes the lifting frame 15 to move towards the receiving frame 18. After reaching the preset position, the lifting frame 15 descends, and the round tube 26 falls onto the receiving bracket 19. Since the rear half of the upper surface of the receiving bracket 19 is inclined backward and downward, the round tube 26 rolls down along the inclined surface into the receiving frame 18 (initially, the height difference between the receiving bracket 19 and the retractable baffle 20 is not large, so the round tube will not be deformed when it falls). When it is sensed that the round tube is laid flat for more than one layer, the lifting motor 21 drives the retractable baffle 20 to descend (the height difference becomes larger and larger), and finally they are transported away together.
[0042] This utility model has a shock-absorbing rubber layer on the surface of the retractable baffle 20, which plays a protective role when the round tube falls.
[0043] The transmission device 22 of this utility model includes a reducer, a bearing housing, a gear, and a chain. The lifting motor is connected to the reducer, the gear is mounted on the bearing housing, the reducer is connected to the chain through the gear, and the chain is connected to the lowerable baffle 20 through the gear.
[0044] The roller 7 of this utility model has an arc-shaped adjustment hole 25 on its fixed support, such as... Figure 7As shown, the angle can be adjusted according to the diameter of the pipe to ensure that the pipe can move forward smoothly.
[0045] The lifting frame 15 described in this utility model has a V-shaped structure, which can ensure that the circular tube is in the center position.
[0046] This utility model features fully automated operation from material discharge to alignment and sorting, reducing the workload of workers and improving work efficiency. Moreover, it can be adjusted in all directions, has a scientific structure, is easy to use, and can be used for small and medium-sized round tubes of 16-50mm, making it widely applicable.
[0047] It should be noted that the above content merely illustrates the technical concept of this utility model and cannot be used to limit the scope of protection of this utility model. For those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and all such improvements and modifications fall within the scope of protection of the claims of this utility model.
Claims
1. A blanking mechanism of a small and medium-sized pipe outer circle polishing machine, characterized in that: The device comprises a support frame (1), a translation device, a compression device, a discharging device and a storage device. The translation device comprises a row of fixed wheel frames (2), a row of mobile wheel frames (3), a lifting frame (4), a cylinder I (5) and a cylinder II (6). The lifting frame (4) is movably installed on the support frame (1). The fixed wheel frame (2) is fixed on the lifting frame (4). The mobile wheel frame (3) is movably arranged on the lifting frame (4). The fixed wheel frame (2) is arranged in parallel with the mobile wheel frame (3). The rollers (7) on the fixed wheel frame (2) and the mobile wheel frame (3) are horizontally inclined by 10-40°. The cylinder I (5) and the cylinder II (6) are arranged on the support frame (1). The cylinder I (5) is connected with the lifting frame (4). The cylinder II (6) is connected with the mobile wheel frame (3). The tail end of the fixed wheel frame (2) is provided with a sensor I (8). The compression device comprises a motor mounting frame (9), a rotary motor (10) and a cylinder III (11). The motor mounting frame (9) is L-shaped and is mounted on the side of the support frame (1). The motor mounting frame (9) is vertically provided with a sliding block (12) on the inner side. The rotary motor (10) is arranged on the sliding block (12). The output end of the rotary motor (10) is connected with a disc elastic compression head (13). The disc elastic compression head (13) is arranged above the fixed wheel frame (2) and the mobile wheel frame (3). The bottom surface of the motor mounting frame (9) is provided with a moving seat (14). The cylinder III (11) is connected with the moving seat (14). The discharging device comprises a lifting frame (15), a cylinder IV (16) and a cylinder V (17). The cylinder V (17) is vertically connected with the lifting frame (15). The cylinder IV (16) is arranged on the side of the lifting frame (15). Two lifting frames (15) are arranged below the fixed wheel frame (2) and the mobile wheel frame (3). The storage device comprises a storage rack (18), a receiving support (19), a lowerable baffle (20), a lifting motor (21) and a transmission device (22). The storage rack (18) is arranged on the outer side of the support frame (1). The receiving support (19) is arranged on the support frame (1) and extends towards the storage rack (18). The lowerable baffle (20) is movably arranged inside the storage rack (18). The lifting motor (21) is connected with the lowerable baffle (20) through the transmission device (22). The side surface of the storage rack (18) is provided with a sensor II (23).
2. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The lower side of the support frame (1) is provided with an adjusting nut (24).
3. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The fixed support of the roller (7) is provided with an arc-shaped adjusting hole (25).
4. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The motor mounting frame (9) is arranged at the middle position of the support frame (1).
5. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The lifting frame (15) is V-shaped in structure.
6. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The rear half of the upper surface of the receiving support (19) is inclined downward.
7. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The transmission device (22) comprises a speed reducer, a bearing seat, a gear and a chain. The lifting motor is connected with the speed reducer. The gear is mounted on the bearing seat. The speed reducer is connected with the chain through the gear. The chain is connected with the lowerable baffle (20) through the gear.
8. The uncoiler of a small and medium-sized tube outer circle polishing machine according to claim 1, characterized in that: The lowerable baffle (20) is provided with a shock-absorbing rubber layer.