Welding wire drawing and polishing all-in-one machine

Abstract

The utility model relates to a welding wire drawing and polishing all-in-one machine, belongs to the welding wire drawing and polishing field, the welding wire drawing and polishing all-in-one machine comprises a base and a collecting frame, the base is provided with an adjusting and moving assembly, the base is provided with a collecting assembly, the adjusting and moving assembly comprises a mounting frame fixedly mounted on the top of the base, and the collecting assembly is arranged on the mounting frame. A transverse plate is fixedly mounted in the mounting frame, two electric push rods are fixedly mounted at the top of the transverse plate, and connecting rods are fixedly mounted at the output ends of the two electric push rods. According to the welding wire drawing and polishing all-in-one machine, by installing the adjusting moving assembly, when a polishing piece in the mounting frame is abraded after being used for a long time, the polishing piece can be conveniently moved out of the mounting frame to be replaced, the use requirement is met, and then the polishing quality and efficiency of the device are improved; and waste chips generated during polishing can be conveniently subjected to blowing electromagnetic adsorption collection, so that the surrounding working environment is improved, and the physical and psychological health of workers is facilitated.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding wire drawing polishing technical field, concretely is a kind of welding wire drawing polishing integrated machine. BACKGROUND

[0002] Welding wire is used as filler metal or simultaneously as conductive wire welding material, in gas welding and tungsten inert gas welding, welding wire is used as filler metal; in submerged-arc welding, electroslag welding and other gas tungsten arc welding, welding wire is both filler metal, while welding wire is also conductive electrode, the surface of welding wire is not coated with anti-oxidation flux, during welding wire production and processing, need to be drawn and polished, to improve processing efficiency, polishing, drawing are mostly integrated operation.

[0003] Please refer to the announcement number CN217097191 U a kind of welding wire drawing polishing integrated machine, comprising: base;At least two groups of guide and delivery components, the guide and delivery components are fixedly connected with base;Polishing device, the polishing device is connected with guide and delivery component;Dust collection bin, the dust collection bin is fixedly connected with base......Second polishing component is fixedly connected with base, for the secondary polishing treatment of welding wire, the device is reasonably designed, by guide and delivery component and second polishing component cooperation, realize the guide and tensioning of welding wire, at the same time, first polishing component and second polishing component cooperate, realize the multiple polishing treatment of welding wire.

[0004] In the above patent, the welding wire is polished by the polishing layer, and the polishing layer is installed in the fixed frame, which is not convenient to replace. However, after long-term use of the polishing layer, it is easy to be damaged, and if it is not replaced regularly, it will affect the polishing effect of the welding wire. Therefore, another technical solution is proposed to solve the technical problem. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a welding wire drawing polishing integrated machine, which has the advantages of moving air collection and solves the problem that the polishing layer is installed in the fixed frame and is not convenient to replace. However, after long-term use of the polishing layer, it is easy to be damaged, and if it is not replaced regularly, it will affect the polishing effect of the welding wire.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a welding wire drawing polishing integrated machine, comprising a base and a collection frame, the base is provided with an adjusting and moving assembly, and the base is provided with a collection assembly;

[0007] The adjusting and moving assembly comprises an installation frame fixedly installed on the top of the base, a horizontal plate fixedly installed in the installation frame, and two electric push rods fixedly installed on the top of the horizontal plate.

[0008] A connecting rod is fixedly installed at the output end of each of the two electric actuators, a fixing plate is fixedly installed at the bottom of each of the two connecting rods, a limit block is fixedly installed at the top of each of the two fixing plates, and a polishing part is engaged between the two limit blocks.

[0009] Furthermore, the collection assembly includes a powerful electromagnet plate fixedly installed to the bottom of the inner wall of the collection frame, an exhaust fan fixedly installed on the top of the mounting frame, an air guide pipe fixedly installed at the output end of the exhaust fan, a nozzle fixedly installed at the bottom of the air guide pipe, and a control panel fixedly installed on the top of the base.

[0010] Furthermore, openings for welding wire to pass through are provided on both sides of the mounting frame, and an observation window is fixedly connected to the front of the mounting frame.

[0011] Furthermore, a through hole is provided inside the horizontal plate, and the output end of the electric actuator is fixedly connected to the connecting rod through the through hole.

[0012] Furthermore, two positioning blocks are fixedly installed at the bottom of the horizontal plate, and both the limiting block and the positioning block are concave in shape.

[0013] Furthermore, the number of nozzles is four, and they are installed in a symmetrical distribution.

[0014] Furthermore, the top of the mounting frame is provided with a connecting hole, and both sides of the mounting frame are provided with extension holes. The air guide pipe extends through the connecting hole and the extension hole to both sides of the mounting frame.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] This integrated welding wire drawing and polishing machine, equipped with an adjustable moving component, allows for easy removal and replacement of polishing parts from the mounting frame when they wear out after long-term use, meeting usage requirements and improving the quality and efficiency of the polishing process. Furthermore, the installation of a collection component facilitates the collection of waste debris generated during polishing via air blowing and electromagnetic adsorption, thereby improving the surrounding working environment and benefiting the physical and mental health of the workers. Attached Figure Description

[0017] Figure 1 This is a cross-sectional view of the structure of this utility model;

[0018] Figure 2 This utility model Figure 1 Enlarged view of the A-structure;

[0019] Figure 3 This is a three-dimensional view of the horizontal plate, fixing plate, and limiting block structure of this utility model;

[0020] Figure 4This is a front view of the structure of this utility model.

[0021] In the diagram: 1. Base; 2. Collection frame; 3. Mounting frame; 4. Horizontal plate; 5. Electric actuator; 6. Connecting rod; 7. Fixing plate; 8. Limiting block; 9. Polished parts; 10. High-strength electromagnet plate; 11. Exhaust fan; 12. Air duct; 13. Nozzle; 14. Control panel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4 The welding wire drawing and polishing integrated machine in this embodiment includes a base 1 and a collection frame 2. An adjustment and moving component is installed on the base 1, and a collection component is installed on the base 1.

[0024] It should be noted that two sets of guiding components and two sets of polishing components are fixedly installed on the top of the base 1. During the guiding process, the welding wire is guided into the first polishing component from one side of the guiding component, and then enters the second polishing component from the other side through the mounting frame 3 fixedly installed in the middle. Then it is led out to the next part through the other side of the guiding component to complete the polishing process.

[0025] The adjustment and movement assembly includes a mounting frame 3 fixedly installed on the top of the base 1. Both sides of the mounting frame 3 have openings for the welding wire to pass through. An observation window is fixedly connected to the front of the mounting frame 3, which facilitates the observation of the staff when the polished part 9 is installed.

[0026] A horizontal plate 4 is fixedly installed inside the mounting frame 3. Two electric actuators 5 are fixedly installed on the top of the horizontal plate 4. A through hole is opened inside the horizontal plate 4. The output end of the electric actuator 5 is fixedly connected to the connecting rod 6 through the through hole. When the electric actuator 5 is activated, the connecting rod 6 is moved up and down.

[0027] The output ends of the two electric actuators 5 are fixedly equipped with connecting rods 6, the bottom of the two connecting rods 6 are fixedly equipped with fixing plates 7, the top of the two fixing plates 7 are fixedly equipped with limiting blocks 8, the bottom of the horizontal plate 4 is fixedly equipped with two positioning blocks, and the limiting blocks 8 and the positioning blocks are both concave in shape. A polishing part 9 is snapped between the two limiting blocks 8, and a polishing layer is installed inside the polishing part 9.

[0028] It should be noted that this integrated welding wire drawing and polishing machine is equipped with an adjustment and movement component. When the polishing part 9 in the mounting frame 3 wears out after long-term use, it is easy to remove the polishing part 9 from the mounting frame 3 for replacement, thus meeting the usage requirements and improving the polishing quality and efficiency of the device.

[0029] Specifically, when the polishing part 9 inside the mounting frame 3 needs to be replaced in this integrated welding wire drawing and polishing machine, the two electric push rods 5 are activated through the control panel 14, and the fixing plate 7 is moved down through the two connecting rods 6 until the fixing plate 7 is moved out of the mounting frame 3. Then, the worker takes the polishing part 9 out between the two limit blocks 8 for replacement. After the replacement polishing part 9 is installed, it is positioned again through the limit blocks 8. The two electric push rods 5 are activated to move up, and the installation of the polishing part 9 is observed through the observation window to see if it is installed accurately.

[0030] The collection assembly includes a powerful electromagnet plate 10 fixedly installed on the bottom of the inner wall of the collection frame 2, an exhaust fan 11 fixedly installed on the top of the mounting frame 3, an air guide pipe 12 fixedly installed at the output end of the exhaust fan 11, a connection hole on the top of the mounting frame 3, and extension holes on both sides of the mounting frame 3. The air guide pipe 12 extends through the connection hole and the extension hole to both sides of the mounting frame 3. When the exhaust fan 11 is started, the airflow is transmitted into the air guide pipe 12.

[0031] The bottom of the air duct 12 is fixedly installed with four nozzles 13, which are symmetrically distributed. The top of the base 1 is fixedly installed with a control panel 14. The electric actuator 5 and the powerful electromagnet plate 10 are both connected to the control panel 14 for signal connection, which facilitates operation and start-up.

[0032] It should be noted that this integrated welding wire drawing and polishing machine is equipped with a collection component, which facilitates the collection of waste chips generated during polishing by air blowing and electromagnetic adsorption, thereby improving the surrounding working environment and benefiting the physical and mental health of the workers.

[0033] Specifically, in this integrated welding wire drawing and polishing machine, when the welding wire is being fed, it is guided into the first polishing component from one side of the guiding component, and then polished again through the mounting frame 3 fixed in the middle. After that, it enters the second polishing component on the other side, and is then guided to the next part through the other side of the guiding component to complete the polishing process. During polishing, the exhaust fan 11 is started to spray airflow through the air duct 12 and the nozzle 13 to the polishing area. At the same time, the powerful electromagnet plate 10 is started to blow away the waste debris generated during the polishing of the welding wire and collect it by electro-adsorption.

[0034] The working principle of the above embodiments is as follows:

[0035] (1) When the polishing part 9 in the mounting frame 3 needs to be replaced, the two electric push rods 5 are started through the control panel 14, and the fixing plate 7 is moved down through the two connecting rods 6 until the fixing plate 7 is moved out of the mounting frame 3. Then the staff takes the polishing part 9 out between the two limit blocks 8 for replacement. After the replacement polishing part 9 is installed again through the limit block 8, the two electric push rods 5 are started to move up, and the polishing part 9 is observed through the observation window to see if it is installed accurately.

[0036] (2) When the welding wire is guided, the welding wire is introduced into the first polishing component by the guide component on one side, and then polished again by the mounting frame 3 fixed in the middle. Then it enters the second polishing component on the other side, and is then led out to the next part by the guide component on the other side to complete the polishing process. During polishing, the exhaust fan 11 is started to spray the airflow through the air duct 12 and the nozzle 13 to the polishing area. At the same time, the powerful electromagnet plate 10 is started to blow away the waste debris generated during the polishing of the welding wire and collect it by electro-adsorption.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding wire drawing and polishing all-in-one machine, comprising a base (1) and a collection frame (2), characterized in that: The base (1) is provided with an adjusting moving assembly and a collecting assembly; The adjusting moving assembly comprises an installation frame (3) fixedly installed on the top of the base (1), and a horizontal plate (4) fixedly installed inside the installation frame (3), and two electric push rods (5) fixedly installed on the top of the horizontal plate (4); The output ends of the two electric push rods (5) are fixedly provided with connecting rods (6), the bottom of the two connecting rods (6) are fixedly provided with fixed plates (7), the top of the two fixed plates (7) are fixedly provided with limiting blocks (8), and the polishing pieces (9) are clamped between the two limiting blocks (8).

2. The welding wire drawing and polishing all-in-one machine according to claim 1, characterized in that: The collecting assembly comprises a strong electromagnet plate (10) fixedly installed on the bottom of the inner wall of the collecting frame (2), an exhaust fan (11) fixedly installed on the top of the installation frame (3), an air duct (12) fixedly installed on the output end of the exhaust fan (11), a spray head (13) fixedly installed on the bottom of the air duct (12), and a control panel (14) fixedly installed on the top of the base (1).

3. The welding wire drawing and polishing all-in-one machine according to claim 1, characterized in that: The installation frame (3) is provided with an opening on both sides for welding wire to pass through, and an observation window is fixedly connected to the front of the installation frame (3).

4. The welding wire drawing and polishing all-in-one machine according to claim 1, characterized in that: The inside of the horizontal plate (4) is provided with a through hole, and the output end of the electric push rod (5) is fixedly connected with the connecting rod (6) through the through hole.

5. The welding wire drawing and polishing all-in-one machine according to claim 1, characterized in that: The bottom of the horizontal plate (4) is fixedly provided with two positioning blocks, and the limiting block (8) and the positioning block are both concave.

6. The welding wire drawing and polishing all-in-one machine according to claim 2, characterized in that: The number of the spray head (13) is four, and they are symmetrically installed.

7. The welding wire drawing and polishing all-in-one machine according to claim 2, characterized in that: The top of the installation frame (3) is provided with a connecting hole, and the air duct (12) extends through the connecting hole and the extension hole to the two sides of the installation frame (3).

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