Punching and waste discharging all-in-one machine

Abstract

The utility model discloses a stamping and waste discharge all-in-one machine, which comprises a rack, an upper template, a lower template and a placing component, the rack is provided with a material collecting area, the upper side of the lower template is provided with a plurality of groups of cutting dies, each group of cutting dies is provided with a material discharge cavity facing the material collecting area, the placing component comprises a material bearing plate positioned on the upper side of the lower template, and the material bearing plate is provided with a through groove for the plurality of groups of cutting dies to pass through. The material bearing plate is connected with a plurality of supporting rods, the supporting rods penetrate through the lower die plate to be connected with a supporting frame, the upper die plate is movably connected with the machine frame through a stamping assembly, a plurality of lifting rods are arranged on the upper die plate and sequentially penetrate through the material bearing plate, the lower die plate and the supporting frame, and the bottom ends of the lifting rods are connected with supporting blocks. According to the stamping machine, generated waste materials enter the discharging cavity, new waste materials continuously enter the discharging cavity along with stamping and fall into the material collecting area, the waste materials do not need to be manually picked up, safety is good, the machining efficiency is effectively improved, formed packaging materials and the waste materials are completely separated and cannot be mixed together, and material taking is more convenient.

Description

Technical Field

[0001] This utility model relates to the field of packaging material processing technology, specifically to an integrated stamping and waste removal machine. Background Technology

[0002] Currently used packaging materials, such as pearl cotton, can fill the gaps inside the box, fix fragile items, protect products from collision damage during transportation, and have low density, light weight, good pressure resistance and resilience, and can be reused.

[0003] When packaging materials are stamped, the waste generated is left on the stamping table and needs to be picked up and cleaned manually by reaching into the stamping area. On the one hand, it is easy to touch the die, which is dangerous. On the other hand, the production efficiency is low, and the waste is easy to mix with the forming material. If it is not cleaned up manually, it will also affect the stamping of the next side. Therefore, this utility model proposes a stamping waste removal integrated machine that can solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated stamping waste removal machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a stamping waste discharge integrated machine, including a frame, an upper template, a lower template, and a placement component, wherein the frame has a material collection area;

[0006] The upper template and the lower template are distributed sequentially from top to bottom above the material collection area. The lower template is fixed to the frame. Several sets of cutting dies are provided on the upper side of the lower template. Each set of cutting dies has a discharge cavity facing the material collection area.

[0007] The placement assembly includes a support plate located on the upper side of the lower template. The support plate has through slots for several sets of die-cutting molds to pass through, and the support plate is connected to several support rods. The several support rods pass through the lower template and are connected to a support frame.

[0008] The upper template is movably connected to the frame via a stamping assembly. The upper template is provided with several lifting rods, which pass through the material support plate, the lower template, and the support frame in sequence, and the bottom ends of the lifting rods are connected to support blocks.

[0009] Preferably, the lower side of the upper template is provided with several sets of stamping grooves, and the several sets of stamping grooves correspond vertically to several sets of die-cutting molds.

[0010] Preferably, the upper template and the lower template are detachable and replaceable.

[0011] Preferably, the frame is equipped with a counter, which is used to record the number of times the stamping assembly drives the upper die to stamp.

[0012] Preferably, a bracket is provided on one side of the frame, and a conveyor belt is provided on the bracket. The conveyor belt has a horizontal receiving section and an inclined discharge section, and the horizontal receiving section is located in the material collection area.

[0013] Preferably, the top of the bracket is provided with a support ring, which is used to open the bag opening.

[0014] Preferably, the stamping assembly includes a drive cylinder and multiple guide pillars. The movable rod of the drive cylinder extends downward and is connected to a lifting base plate. The upper template is fixedly connected to the lifting base plate, and the multiple guide pillars pass through the lifting base plate.

[0015] Preferably, a grating controller is installed on the frame, and the grating controller is signal-connected to the drive cylinder to control the extension and retraction stroke of the drive cylinder.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] The generated waste enters the discharge chamber. As the stamping process continues, new waste continuously enters the discharge chamber and falls downwards into the collection area. There is no need for manual waste picking up, which ensures good safety and effectively improves processing efficiency.

[0018] The finished packaging materials are completely separated from the waste materials and will not be mixed together, making it more convenient to retrieve the materials. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the material support plate structure of this utility model;

[0021] Figure 3 This is a schematic diagram showing the connection between the stamping assembly and the upper die in this practical application.

[0022] Figure 4 This is a schematic diagram showing the positional relationship between the upper template, the material support plate, the lower template, and the support frame of this utility model;

[0023] Figure 5 This is a schematic diagram showing the positional relationship between the conveyor belt and the material collection area of ​​this utility model;

[0024] In the diagram: 10. Frame; 11. Material collection area; 12. Grating controller; 20. Upper template; 21. Stamping groove; 22. Lifting rod; 23. Support block; 30. Lower template; 31. Die-cutting mold; 40. Placement component; 41. Material support plate; 42. Support rod; 43. Support frame; 44. Through groove; 50. Stamping component; 51. Drive cylinder; 52. Guide column; 53. Lifting base plate; 60. Bracket; 61. Conveyor belt; 62. Support ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5

[0027] Provide a stamping waste removal integrated machine:

[0028] The frame 10 is fixed to the ground or other flat surface to provide stable support. The frame 10 has a material collection area 11, which is used to collect waste generated from stamping and packaging materials. The frame 10 is equipped with a surrounding plate on the outside of the material collection area 11 to prevent waste from leaking out.

[0029] The upper template 20 and the lower template 30 are distributed sequentially from top to bottom above the material collection area 11. The upper template 20 is movably connected to the frame 10 through the stamping assembly 50, and the lower template 30 is fixed to the frame 10. Several sets of cutting dies 31 are provided on the upper side of the lower template 30. The top of the cutting die 31 has serrations. The cutting die 31 can be rectangular, circular, etc. The upper template 20 and the lower template 30 can be disassembled and replaced according to the shape of the required packaging material.

[0030] The stamping assembly 50 includes a drive cylinder 51 and multiple guide pillars 52. The movable rod of the drive cylinder 51 extends downward and is connected to a lifting base plate 53. The upper template 20 is fixedly connected to the lifting base plate 53. The multiple guide pillars 52 pass through the lifting base plate 53. The stamping assembly 50 drives the upper template 20 to move vertically. When the upper template 20 moves vertically downward, it cooperates with several sets of die-cutting molds 31 to stamp and form the packaging material. Each set of die-cutting molds 31 has a discharge cavity facing the collection area 11. The generated waste material enters the discharge cavity. As the stamping proceeds, new waste material continuously enters the discharge cavity and falls downward into the collection area 11. There is no need for manual waste picking up, which is safe and effectively improves processing efficiency.

[0031] The placement component 40 includes a support plate 41 located on the upper side of the lower template 30. The support plate 41 has a through slot 44 for several sets of die 31 to pass through, and the support plate 41 is connected to several support rods 42. The support rods pass through the lower template 30 and are connected to a support frame 43. Several lifting rods 22 are provided on the upper template 20. The lifting rods 22 pass through the support plate 41, the lower template 30 and the support frame 43 in sequence, and the bottom end of the lifting rods 22 is connected to a support block 23.

[0032] During processing, the packaging sheet is placed on the support plate 41, which has several edges for positioning the packaging sheet. When the drive cylinder 51 drives the upper template 20 to move vertically downward, it drives the support block 23 to move synchronously. After the support frame 43 loses the support of the support block 23, the support plate 41 moves downward through the support rod 42, causing the packaging sheet to fall onto several sets of die 31. At this time, the upper template 20 continues to move downward, and together with the several sets of die 31, it stamps and forms the packaging material. The generated waste enters the discharge cavity. Then, when the drive cylinder 51 drives the upper template 20 to move vertically upward, it drives the support block 23 to move synchronously. The support block 23 lifts the support frame 43 upward, causing the support plate 41 to move the formed packaging material upward, thereby separating it from the several sets of die 31 and completing one stamping process. When unloading the material, the formed packaging material and the waste are completely separated and will not mix together, making unloading more convenient.

[0033] Several sets of stamping grooves 21 are provided on the lower side of the upper template 20. The sets of stamping grooves 21 correspond vertically to the sets of die 31. During stamping, the die 31 can enter the stamping grooves 21 to improve the stamping effect on the packaging material.

[0034] The frame 10 is equipped with a counter, which is used to record the number of times the stamping assembly 50 drives the upper template 20 to stamp, that is, to count the production quantity of packaging materials. The counter can be reset to zero by pressing and is used according to the production batch.

[0035] A grating controller 12 is installed on the frame 10. The grating controller 12 is connected to the drive cylinder 51 by signal and is used to control the extension and retraction stroke of the drive cylinder 51. The grating controller 12 has an adjustable grating emitter and receiver to adapt to different lower templates 30. Specifically, it can be adjusted by a lead screw assembly and a servo motor drive. The frame 10 is also equipped with a scale to observe the distance between the grating emitter and receiver, which is convenient for adjustment.

[0036] A bracket 60 is provided on one side of the frame 10, and baffles are provided on both sides of the bracket 60. A conveyor belt 61 is provided on the bracket 60. The conveyor belt 61 has a horizontal receiving section and an inclined discharge section. The horizontal receiving section is located in the collection area 11. Multiple sets of baffles are distributed on the outer side of the conveyor belt 61. The conveyor belt 61 is driven by a power motor to lift the waste material that falls into the collection area 11 upward for discharge.

[0037] The top of the bracket 60 is provided with a support ring 62, which is used to open the bag opening so that the bag can collect the lifted waste.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punch and waste removal all-in-one machine, characterized in that, Including rack (10), upper die plate (20), lower die plate (30) and placement assembly (40), the rack (10) has aggregate area (11); The upper die plate (20) and the lower die plate (30) are sequentially distributed from top to bottom above the aggregate area (11), the lower die plate (30) is fixedly connected on the rack (10), and the lower die plate (30) is provided with a plurality of groups of cutter dies (31) on the upper side, each group of cutter dies (31) has a discharging cavity facing the aggregate area (11); The placement assembly (40) includes a material receiving plate (41) located on the upper side of the lower die plate (30), the material receiving plate (41) has a through slot (44) for a plurality of groups of cutter dies (31) to pass through, and the material receiving plate (41) is connected with a plurality of supporting rods (42), and a plurality of supporting rods pass through the lower die plate (30) and are connected with a supporting frame (43); The upper die plate (20) is movably connected with the rack (10) through a punching assembly (50), the upper die plate (20) is provided with a plurality of lifting rods (22), a plurality of lifting rods (22) sequentially pass through the material receiving plate (41), the lower die plate (30) and the supporting frame (43), and the bottom ends of a plurality of lifting rods (22) are connected with supporting blocks (23).

2. The punch and waste ejector all-in-one machine according to claim 1, characterized in that, The lower side of the upper die plate (20) is provided with a plurality of groups of punching grooves (21), and a plurality of groups of punching grooves (21) vertically correspond to a plurality of groups of cutter dies (31) one by one.

3. The punch and waste ejector all-in-one machine according to claim 1, characterized in that, The upper die plate (20) and the lower die plate (30) can be replaced.

4. The punch and waste ejector all-in-one machine according to claim 1, characterized in that, A counter is arranged on the rack (10), and the counter is used to record the punching frequency of the upper die plate (20) driven by the punching assembly (50).

5. The punch and waste ejector all-in-one machine according to claim 1, characterized in that, A bracket (60) is arranged on one side of the rack (10), the bracket (60) is provided with a conveying belt (61), the conveying belt (61) has a horizontal material receiving section and an inclined discharging section, and the horizontal material receiving section is located in the aggregate area (11).

6. The punch and waste ejector all-in-one machine according to claim 5, characterized in that, A supporting ring (62) is arranged at the top end of the bracket (60), and the supporting ring (62) is used to support the opening of the bag body.

7. The punch and waste ejector all-in-one machine according to claim 1, characterized in that, The punching assembly (50) includes a driving cylinder (51) and a plurality of guide columns (52), the movable rod of the driving cylinder (51) extends downward and is connected with a lifting base plate (53), the upper die plate (20) is fixedly connected with the lifting base plate (53), and a plurality of guide columns (52) are arranged on the lifting base plate (53).

8. The punch and waste ejector all-in-one machine according to claim 7, characterized in that, A grating controller (12) is installed on the rack (10), the grating controller (12) is signal connected with the driving cylinder (51), and is used to control the telescopic stroke of the driving cylinder (51).

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