Processing equipment of blank repairing mud for ceramic repairing
By adopting a design of counter-rotating first and second mixing shafts in the ceramic repair patching equipment, the problems of low mixing efficiency and low space utilization efficiency are solved, achieving faster mixing speed and higher space utilization efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-03-10
AI Technical Summary
The existing ceramic blank drying process suffers from cracks due to uneven humidity, and the existing mixing equipment has problems with low mixing efficiency and low space utilization.
The design employs a first mixing shaft and two second mixing shafts on either side that rotate in opposite directions, resulting in faster mixing speeds. Furthermore, the second and first mixing shafts are axially aligned, which does not increase the width of the equipment and improves space utilization efficiency.
It achieves faster mixing speed and higher space utilization efficiency, meets the needs of factories with limited space, reduces the amount of residue on equipment surfaces, and improves mixing efficiency.
Smart Images
Figure CN223981942U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the equipment technology field of supplementing blank mud processing, especially to a kind of processing equipment of supplementing blank mud for ceramic repair. BACKGROUND
[0002] In the process of drying ceramic blank, the uneven thickness and humidity of the ceramic blank can cause cracks after drying. Some small cracks on the blank can be repaired by supplementing blank mud.
[0003] Supplementing blank mud is made of feldspar, quartz, dolomite and other ingredients and mixed into mud. The existing single-shaft rotation has a slow mixing efficiency for supplementing blank mud ingredients, and requires a long mixing processing time. Another type of double-shaft side-by-side mixing processing equipment has a higher mixing processing efficiency, but the double-shaft side-by-side placement results in a larger width and occupies more space, with a lower space utilization efficiency. SUMMARY
[0004] The disclosed embodiment relates to a processing equipment for supplementing blank mud for ceramic repair. Compared with single-shaft single-direction equipment, the first mixing shaft and the second mixing shaft on both sides rotate further to improve the mixing efficiency of supplementing blank mud ingredients, with a faster mixing speed. Compared with double-shaft side-by-side equipment, the second mixing shaft and the first mixing shaft are axially aligned, without increasing the width of the processing mixing tank, with smaller equipment space occupation and higher space utilization efficiency, meeting the use of limited space workshops.
[0005] In the first aspect of the disclosure, a processing equipment for supplementing blank mud for ceramic repair is provided, specifically including: a processing mixing tank, a first mixing shaft and a second mixing shaft, the first mixing shaft is rotatably arranged on both sides of the inside of the processing mixing tank, the first mixing shaft is arranged on both sides of the second mixing shaft, the top of the processing mixing tank is hingedly connected with an upper cover plate, the front side of the processing mixing tank is hingedly connected with a front cover plate, the outer sides of the front cover plate are fixedly provided with side clamping frames, the sides of the processing mixing tank are rotatably provided with side clamping blocks, and the outer side of the processing mixing tank is fixedly provided with a driving motor.
[0006] In at least some embodiments, the side clamping block and the side clamping frame of the L-shaped structure are slidingly connected, the front cover plate is opened to take out the supplementing blank mud at the bottom of the processing mixing tank, facilitating the taking out work of the processing mixing tank bottom, the main shaft of the driving motor is fixedly provided with a middle driving bevel gear, and the middle driving bevel gear is rotatably arranged on both sides of the processing mixing tank.
[0007] In at least some embodiments, the middle part of the first mixing shaft is annularly provided with a first mixing scraper, and the first end of the first mixing shaft is fixedly provided with a first synchronous bevel gear.
[0008] In at least some embodiments, the first mixing scraper is located inside the processing mixing tank, the first synchronous bevel gear is located outside the processing mixing tank, and the first synchronous bevel gear meshes with the middle drive bevel gear.
[0009] In at least some embodiments, a second mixing scraper is fixed to the outer annular array of the second mixing shaft, and a side connecting shaft is fixedly provided at both ends of the second mixing shaft, with a second synchronous bevel gear fixedly provided at the tail end of the side connecting shaft.
[0010] In at least some embodiments, the side connecting shafts at the beginning and end of the second mixing shaft are respectively axially connected to the first mixing shafts on both sides and rotate circumferentially. The second synchronous bevel gear and the middle drive bevel gear are meshed and connected. The rotation directions of the second mixing shaft and the first mixing shaft are opposite, which improves the mixing efficiency of the filler mud and the mixing speed is faster. The second mixing shaft and the first mixing shaft are axially aligned and are concentrically connected.
[0011] In at least some embodiments, the first mixing scraper is located outside the second mixing scraper, and the first mixing scrapers on both sides of the second mixing scraper are staggered. The second mixing scraper and the first mixing scraper tear off and cut the externally attached patching mud material, thereby reducing the deposits on the surfaces of the second mixing scraper and the first mixing scraper.
[0012] This utility model provides a processing device for ceramic repair putty, which has the following beneficial effects:
[0013] Compared to single-axis, unidirectional equipment, the opposing rotation of the first mixing shaft and the two second mixing shafts on both sides further improves the mixing efficiency of the filler mud batching, and the mixing speed is faster. Compared to equipment with two shafts side by side, the second mixing shaft and the first mixing shaft are axially aligned, which does not increase the width of the processing mixing tank, the equipment occupies less space, and the space utilization efficiency is higher, which meets the needs of factories with limited space.
[0014] When the second mixing scraper and the first mixing scraper rotate to an interlaced position, the second mixing scraper and the first mixing scraper pull off and cut the externally attached patching clay material, reducing the attached material on the surface of the second mixing scraper and the first mixing scraper. The pulling off and cutting of the patching clay material improves the mixing efficiency. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0016] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0017] In the attached diagram:
[0018] Figure 1 A schematic diagram of the overall structure of this application is shown;
[0019] Figure 2 This invention provides a structural schematic diagram showing the front cover of the present application in the open state.
[0020] Figure 3 This invention presents a structural schematic diagram of the first hybrid shaft and the side-connecting shaft combined state;
[0021] Figure 4 A schematic diagram of the first hybrid shaft structure of this application is shown;
[0022] Figure 5 A schematic diagram of the second hybrid shaft structure of this application is shown;
[0023] Figure 6 A schematic diagram of the structure in the split state of this application is shown;
[0024] List of reference numerals
[0025] 1. Machining mixing tank; 101. Top cover plate; 102. Front cover plate; 103. Side bracket; 104. Side clamping block; 105. Central drive bevel gear; 106. Drive motor;
[0026] 2. First mixing shaft; 201. First mixing scraper; 202. First synchronous bevel gear;
[0027] 3. Second mixing shaft; 301. Second mixing scraper; 302. Side connecting shaft; 303. Second synchronous bevel gear. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0029] Example 1: Please refer to Figures 1 to 6 :
[0030] This utility model proposes a processing device for ceramic repair filler clay, including: a processing mixing tank 1, a first mixing shaft 2, and a second mixing shaft 3. A top cover plate 101 is rotatably connected to the top hinge of the processing mixing tank 1, and a front cover plate 102 is rotatably connected to the front hinge of the processing mixing tank 1. Side brackets 103 are fixedly installed on both sides of the front cover plate 102. Side blocks 104 are rotatably mounted on both sides of the processing mixing tank 1. A drive motor 106 is fixedly installed on the outside of the processing mixing tank 1. The side blocks 104 and the L-shaped side brackets 103 are slidably connected. After the front cover plate 102 is opened, the filler clay at the bottom of the processing mixing tank 1 can be removed, facilitating material removal from the bottom of the processing mixing tank 1. A central drive bevel gear 105 is fixedly installed on the main shaft of the drive motor 106. The moving bevel gear 105 is rotatably mounted on both sides of the processing mixing tank 1. The first mixing shaft 2 is rotatably mounted on both sides inside the processing mixing tank 1. The first mixing shaft 2 is arranged in a ring array in the middle of the first mixing shaft 2. The first synchronous bevel gear 202 is fixedly mounted at the head end of the first mixing shaft 2. The first mixing scraper 201 is inside the processing mixing tank 1. The first synchronous bevel gear 202 is outside the processing mixing tank 1. The first synchronous bevel gear 202 meshes with the middle driving bevel gear 105. The first mixing shaft 2 is mounted on both sides of the second mixing shaft 3. The second mixing scraper 301 is fixedly arranged in a ring array on the outer side of the second mixing shaft 3. The first and second ends of the second mixing shaft 3 are fixedly mounted with side connecting shafts 302. The tail end of the side connecting shaft 302 is fixedly mounted with a second synchronous bevel gear 303.
[0031] In this embodiment, the side connecting shafts 302 at the beginning and end of the second mixing shaft 3 are axially connected to the first mixing shafts 2 on both sides and rotate circumferentially. The second synchronous bevel gear 303 and the middle drive bevel gear 105 are meshed. The rotation directions of the second mixing shaft 3 and the first mixing shaft 2 are opposite, which improves the mixing efficiency of the filler mud and the mixing speed is faster. The second mixing shaft 3 and the first mixing shaft 2 are axially aligned and concentrically connected, which does not increase the width of the processing mixing tank 1, further reducing the equipment space occupation and improving the space utilization efficiency.
[0032] In this embodiment, the first mixing scraper 201 is located outside the second mixing scraper 301. The first mixing scrapers 201 on both sides of the second mixing scraper 301 are staggered. The second mixing scraper 301 and the first mixing scraper 201 tear off and cut the externally attached patching clay material, reducing the attached material on the surface of the second mixing scraper 301 and the first mixing scraper 201. The tearing off and cutting of the patching clay material can also further mix it, improving the mixing efficiency.
[0033] In Example 2, based on Example 1, the first mixing shaft 2 is reduced to one, and the second mixing shaft 3 and the first mixing shaft 2 rotate to perform the mixing process of the filler mud. This eliminates the need for the setting of the rotating shaft 302 connected to one side of the second mixing shaft 3 and the setting of the drive bevel gear 105 in the processing mixing tank 1, thereby reducing the number of structural components, improving production efficiency, and achieving cost reduction and efficiency improvement.
[0034] The working principle of this embodiment is as follows: The mixing tank 1 is used to process filler clay, including ingredients such as clay and various reinforcing agents. The top cover 101 opens to facilitate the addition of filler clay from above. The side clamping block 104 moves upward and separates from the side clamping bracket 103, allowing the front cover 102 to open. After the front cover 102 is opened, the filler clay at the bottom of the mixing tank 1 can be removed, facilitating material removal from the bottom of the mixing tank 1. Compared to a single-axis, unidirectional device, the drive motor 106 drives the central drive bevel gear 105 to rotate. The central drive bevel gear 105 meshes with the second synchronous bevel gear 303 connected to the rotating shaft 302 at the first end of the second mixing shaft 3, and the first synchronous bevel gear 202 at the first mixing shaft 2 at the first end of the second mixing shaft 3, causing them to rotate. The first synchronous bevel gear 202 and the second synchronous bevel gear 303 rotate in opposite directions. The second synchronous bevel gear 303, connected to the rotating shaft 302 at the tail end of the second mixing shaft 3, is set to rotate synchronously in opposite directions through another driving bevel gear 105 and the second synchronous bevel gear 303 connected to the rotating shaft 302 at the tail end of the second mixing shaft 3. The opposing rotation of the first mixing shaft 2 and the two second mixing shafts 3 on both sides further improves the mixing efficiency of the filler mud batching and the mixing speed is faster. Compared with the equipment with two shafts side by side, the width of the processing mixing tank 1 is increased by at least 1.5 times due to the two shafts. However, the second mixing shaft 3 and the first mixing shaft 2 of this device are axially aligned and concentrically connected, which does not increase the width of the processing mixing tank 1. The equipment occupies less space and the space utilization efficiency is further improved, which further meets the needs of use in factories with limited space.
[0035] The second mixing scraper 301 and the first mixing scraper 201 mix the patching clay ingredients into a mud-like or dough-like state. When the second mixing scraper 301 and the first mixing scraper 201 rotate to an interlaced state, the second mixing scraper 301 and the first mixing scraper 201 tear off and cut the patching clay ingredients attached to the outside, reducing the adhering substances on the surface of the second mixing scraper 301 and the first mixing scraper 201. The tearing off and cutting of the patching clay ingredients can also further improve the mixing efficiency and avoid the situation where the patching clay ingredients cannot achieve the mixing effect as the second mixing scraper 301 and the first mixing scraper 201 rotate in a ring.
[0036] The following points should be noted in this article:
[0037] 1. The accompanying drawings of the embodiments disclosed herein only involve structures relevant to the embodiments disclosed herein; other structures may refer to general designs.
[0038] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0039] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A processing apparatus for ceramic repair body preparation, comprising: The processing mixing tank (1), the first mixing shaft (2) and the second mixing shaft (3) are characterized in that the processing mixing tank (1) is rotatably provided on both sides of the interior, the first mixing shaft (2) is provided on both sides of the second mixing shaft (3), the first mixing shaft (2) is provided in a ring array in the middle of the first mixing shaft (2), the first synchronous bevel gear (202) is fixedly provided at the head end of the first mixing shaft (2), and the second mixing shaft (3) is fixedly provided at both the head and tail of the second mixing shaft (3).
2. The processing equipment for ceramic repair putty according to claim 1, characterized in that, The processing mixing tank (1) is rotatably connected to an upper cover plate (101) via a top hinge, and to a front cover plate (102) via a front hinge. Side brackets (103) are fixedly installed on both sides of the front cover plate (102). Side clamps (104) are rotatably connected to both sides of the processing mixing tank (1). A drive motor (106) is fixedly installed on the outer side of the processing mixing tank (1).
3. The processing equipment for ceramic repair putty according to claim 2, characterized in that, The side clamp (104) and the side clamp (103) are slidably connected, and the main shaft of the drive motor (106) is fixedly provided with a central drive bevel gear (105), which is rotatably arranged on both sides of the processing mixing tank (1).
4. The processing equipment for ceramic repair putty according to claim 3, characterized in that, The first mixing scraper (201) is located inside the processing mixing tank (1), and the first synchronous bevel gear (202) is located outside the processing mixing tank (1). The first synchronous bevel gear (202) meshes with the middle drive bevel gear (105).
5. The processing equipment for ceramic repair putty according to claim 4, characterized in that, The second mixing shaft (3) is fixed with a second mixing scraper (301) in an annular array on the outer side, and a second synchronous bevel gear (303) is fixedly provided at the tail end of the side connecting shaft (302).
6. The processing equipment for ceramic repair putty according to claim 5, characterized in that, The side connecting shafts (302) at the beginning and end of the second mixing shaft (3) are axially connected to the first mixing shafts (2) on both sides and rotate in a circular direction. The second synchronous bevel gear (303) and the middle drive bevel gear (105) are meshed and connected. The rotation directions of the second mixing shaft (3) and the first mixing shaft (2) are opposite.
7. The processing equipment for ceramic repair putty according to claim 6, characterized in that, The first mixing scraper (201) is located outside the second mixing scraper (301), and the first mixing scrapers (201) on both sides of the second mixing scraper (301) and both sides are staggered.