Automatic rolling equipment for small-sized cable tie
By using a material leveling machine and a self-designed cutting die and hydraulic unit in a small-scale automatic cable tie rolling equipment, the problems of uneven raw materials and punching errors in cable tie rolling equipment have been solved, achieving efficient, stable and consistent cable tie production, and applicable to various specifications of cable ties.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2026-03-10
AI Technical Summary
The existing cable tie rolling equipment lacks a raw material leveling machine, resulting in inconsistent product quality, large errors in punching and cutting positions, and affecting product consistency and stability.
A small-scale automatic cable tie rolling device was designed, which includes a material leveler, a self-designed cutting die and hydraulic unit, a rotary servo, etc., to ensure the flatness of raw materials and accurate punching. Combined with a rotary feeding cylinder, it realizes rapid material rotation and works together to improve production efficiency and product consistency.
It achieves efficient and stable cable tie production, ensuring product consistency and dimensional accuracy. It is suitable for various specifications of cable ties, requires no large-scale equipment modification, and has safe and efficient production capabilities.
Smart Images
Figure CN223982196U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable tie rolling technology, specifically a small automatic cable tie rolling device. Background Technology
[0002] The materials used in cable ties typically possess excellent properties such as high strength, wear resistance, and corrosion resistance. High-quality nylon can withstand significant tensile force, ensuring that the cable ties will not easily break or loosen in various complex environments. This material also has good weather resistance, maintaining stable performance in high-temperature, low-temperature, and humid environments, thereby extending the service life of the cable ties. In addition, cable ties for some special applications may use special materials such as fire-retardant and anti-static materials to meet specific safety requirements.
[0003] Some existing cable tie rolling equipment may lack components like the raw material leveling machine in newer equipment, which cannot ensure the flatness of the raw materials supplied before rolling. This results in inconsistent product quality. For example, the surface of the cable tie may be uneven or have excessive curvature after rolling, making it difficult to achieve a high and stable level of product quality. Moreover, in the punching and cutting stages, there is no independently designed precision cutting mold and hydraulic unit. The punching position and cutting size errors are large, affecting the consistency and stability of the subsequent rolling unit. This leads to significant fluctuations in the dimensional accuracy and appearance quality of the final product. Utility Model Content
[0004] The purpose of this invention is to provide a small automatic cable tie winding device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a small automatic cable tie rolling device, comprising a welding and spraying frame, a hydraulic unit arranged inside the welding and spraying frame, a material limiting mechanism arranged on the top of the welding and spraying frame, a stamping die arranged on the right side of the material limiting mechanism, a first rotary feeding cylinder arranged on the right side of the stamping die, a rotary servo arranged on the top of the welding and spraying frame, a rolling mandrel arranged on the front of the rotary servo, a forming block fixing cylinder arranged on the top of the welding and spraying frame, a second rotary feeding cylinder arranged on the front of the rolling mandrel, and a material leveling machine arranged on the left side of the material limiting mechanism;
[0006] The welding and spraying machine frame is equipped with a human-machine interactive touch screen, safety switch, central controller and machine base; the box below the machine base is fixedly equipped with motor, reducer and hydraulic station; the welding and spraying machine frame is equipped with an assembly unit, and a safety guard is provided above the machine.
[0007] Preferably, the material leveling machine is used to ensure the flatness of the raw materials supplied before rolling, so as to achieve a high level of product manufacturing. The top of the welding and spraying frame is provided with a punching and cutting section, which consists of a self-designed cutting mold and a hydraulic unit. It can quickly and accurately complete the punching function of the parts, providing positioning holes for the product in the subsequent forming stage, thereby ensuring the consistency and stability of the subsequent rolling unit. The rear section of the top of the welding and spraying frame is provided with a rolling mechanism. The rolling mechanism is equipped with a first rotary feeding cylinder, which can quickly complete the rotation of the material to achieve the requirement that the burrs of the product face inward, providing product safety. It is also equipped with a rotary servo, which can accurately complete the rotation angle required for product forming, ensuring product consistency.
[0008] Preferably, the human-machine interface touch screen works in conjunction with the safety switch to make the equipment easy to operate. Operators can easily control the equipment through the human-machine interface touch screen, while the safety switch ensures safety during operation, thereby reducing the learning cost for operators and improving operating efficiency.
[0009] Preferably, the material leveling machine flattens the raw materials, and the self-designed cutting mold and hydraulic unit in the punching and cutting section provide precise punching positioning. Combined with the precise control of the rotation angle by the rotary servo in the rolling mechanism, they jointly ensure the stability of the assembled product dimensions and guarantee the consistency of products produced in different batches.
[0010] Preferably, the punching and cutting section can quickly and accurately perform punching and cutting operations using its self-designed cutting mold and hydraulic unit, and the first rotary feeding cylinder in the rolling mechanism can quickly complete the rotation of the material. The coordinated work of each part effectively shortens the production cycle of a single product, making the equipment as a whole highly efficient and suitable for the needs of large-scale production of cable ties.
[0011] Preferably, the overall structure of the equipment and the setting of each functional component make it versatile, enabling it to automatically roll and process various specifications and types of cable tie raw materials without requiring large-scale equipment modifications or complex adjustments for different cable ties, thus achieving stable rolling and production.
[0012] Preferably, the safety cover covers the top of the machine to prevent operators from accidentally touching moving parts during equipment operation. At the same time, it is electrically connected to the central controller via a human-machine interface touch screen, safety switch, motor, and sensors to realize real-time monitoring of the equipment's operating status. When abnormal situations occur, it can react in a timely manner to ensure the safety of equipment operation.
[0013] Compared with the prior art, this utility model provides a small automatic cable tie winding device, which has the following beneficial effects:
[0014] 1. This small automatic cable tie winding machine has a simple overall structure design with reasonable layout of key components. For example, the human-machine interactive touch screen, safety switch, central controller, and machine base are integrated on the welding and spraying frame. The motor, reducer, and hydraulic station are placed in the lower box, and the assembly unit is set up on the top. It is also equipped with a safety guard. All parts work together to ensure the orderly operation of the equipment.
[0015] 2. This small-scale automatic cable tie winding machine is equipped with a user-friendly human-machine interface touchscreen and safety switches. Operators can easily operate the machine with a low learning curve and can safely control its operation. The overall operation process is simple and efficient. A safety guard effectively prevents operators from accidentally touching moving parts, reducing safety risks. Meanwhile, key components such as the human-machine interface touchscreen, safety switches, motors, and sensors are electrically connected to the central controller, allowing for real-time monitoring of the equipment's operating status. Any abnormalities can be detected and addressed promptly, ensuring the safety of the equipment's operation.
[0016] 3. This small-scale automatic cable tie rolling machine is equipped with a raw material leveling machine, which can ensure the flatness of the raw materials before rolling, which helps to improve the quality of the products and lay a good foundation for subsequent processes and the quality of the final product. It has strong versatility and can adapt well to different production needs. It can roll various specifications or types of cable ties. When facing different production tasks, it can be put into use without complex large-scale modifications or adjustments.
[0017] 4. This small-scale automatic cable tie rolling machine uses a self-designed cutting die and hydraulic unit for punching and cutting, which can accurately complete the punching function and provide accurate positioning holes for rolling. Combined with the rotary servo in the rolling mechanism to precisely control the rotation angle and the first rotary feeding cylinder to achieve rapid material rotation, it effectively ensures the dimensional stability of assembled products and guarantees good product consistency.
[0018] 5. This small-scale automatic cable tie rolling machine has a high production capacity. The punching and cutting parts can quickly and accurately complete the corresponding processes, and the rotary feeding cylinder can realize the rapid rotation of materials. The overall coordinated work makes the connection between each link smooth, effectively shortening the production time of a single product, meeting the requirements of high production efficiency, and is suitable for large-scale production scenarios. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a front view of the structure of this utility model;
[0021] Figure 2 This is a left view of the structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the internal structure of this utility model;
[0023] Figure 4 This is a right view of the structure of this utility model.
[0024] In the diagram: 1. Welding and spraying machine frame; 2. Hydraulic unit; 3. Material leveling machine; 4. Material limiting mechanism; 5. Stamping die; 6. First rotary feeding cylinder; 7. Second rotary feeding cylinder; 8. Rolling mandrel; 9. Forming block fixing cylinder; 10. Rotary servo. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] This utility model provides the following technical solution:
[0028] Example 1
[0029] Combination Figures 1 to 4A small automatic cable tie rolling device includes a welding and spraying frame 1, a hydraulic unit 2 inside the welding and spraying frame 1, a material limiting mechanism 4 on the top of the welding and spraying frame 1, a stamping die 5 on the right side of the material limiting mechanism 4, a first rotary feeding cylinder 6 on the right side of the stamping die 5, a rotary servo 10 on the top of the welding and spraying frame 1, a rolling mandrel 8 on the front of the rotary servo 10, a forming block fixing cylinder 9 on the top of the welding and spraying frame 1, a second rotary feeding cylinder 7 on the front of the rolling mandrel 8, and a material leveling machine 3 on the left side of the material limiting mechanism 4.
[0030] The welding and spraying machine frame 1 is equipped with a human-machine interactive touch screen, safety switch, central controller and machine base; the electric motor, reducer and hydraulic station are fixedly installed in the box under the machine base; the assembly unit is installed on the top of the welding and spraying machine frame 1 and a safety guard is installed on the top of the machine.
[0031] Furthermore, the material leveling machine 3 is used to ensure the flatness of the raw materials supplied before rolling, so as to achieve a high level of product manufacturing. The top of the welding and spraying frame 1 is equipped with a punching and cutting section, which consists of a self-designed cutting mold and a hydraulic unit 2. It can quickly and accurately complete the punching function of the parts, providing positioning holes for the subsequent forming, thereby ensuring the consistency and stability of the subsequent rolling unit. The rear top of the welding and spraying frame 1 is equipped with a rolling mechanism, which is equipped with a first rotary feeding cylinder 6, which can quickly complete the rotation of the material to achieve the requirement that the burrs of the product face inward, providing product safety. It is also equipped with a rotary servo 10, which can accurately complete the rotation angle required for product forming, ensuring product consistency.
[0032] Furthermore, the combination of the human-machine interface touchscreen and safety switch makes the equipment easy to operate. Operators can easily control the equipment through the touchscreen, while the safety switch ensures safety during operation, thus reducing the learning cost for operators and improving operational efficiency.
[0033] Furthermore, the material leveling machine 3 flattens the raw materials, and the self-designed cutting mold and hydraulic unit 2 in the punching and cutting section provide precise punching positioning. Combined with the precise control of the rotation angle by the rotary servo 10 in the rolling mechanism, they jointly ensure the stability of the assembled product dimensions and guarantee the consistency of products produced in different batches.
[0034] Furthermore, the punching and cutting section utilizes its self-designed cutting mold and hydraulic unit 2 to quickly and accurately perform punching and cutting operations, and the first rotary feeding cylinder 6 in the rolling mechanism can quickly complete the rotation of materials. The coordinated work of each part effectively shortens the production cycle of a single product, making the equipment as a whole highly efficient and suitable for the needs of large-scale production of cable ties.
[0035] Furthermore, the overall structure of the equipment and the configuration of its various functional components make it versatile, enabling it to automatically roll and process various specifications and types of cable tie raw materials without requiring large-scale equipment modifications or complex adjustments for different cable ties, thus achieving stable rolling and production.
[0036] Furthermore, a safety guard covers the top of the machine to prevent operators from accidentally touching moving parts during equipment operation. At the same time, through the human-machine interface touch screen, safety switches, motors, sensors and the central controller, the real-time monitoring of the equipment's operating status can be achieved. When abnormal situations occur, it can react in a timely manner to ensure the safety of equipment operation.
[0037] The machine includes a welding and spraying frame (1), which is equipped with a human-machine interactive touch screen, safety switch, central controller and machine base. The machine base is equipped with a motor, reducer, hydraulic station and other components in the box below. There is an assembly unit on the top of the box and a safety guard on the top of the machine. The front section of the machine is a raw material leveling machine (3), which can ensure the flatness of the raw materials supplied before rolling, so as to achieve a higher level of product manufacturing. The middle section is a punching and cutting part. This part consists of a self-designed cutting mold and hydraulic unit (2), which can quickly and accurately complete the punching function of the parts, and provide positioning holes for the subsequent forming, so as to ensure the consistency and stability of the subsequent rolling unit. The rear section is a rolling mechanism, which is equipped with a first rotary feeding cylinder (6), which can quickly complete the rotation of the material to achieve the requirement that the burrs of the product face inward, and provide the safety of the product. A rotary servo (10) is set up, which can accurately complete the rotation angle required for product forming, and ensure the consistency of the product. The human-machine interactive touch screen, safety switch, motor, sensor and central controller are electrically connected. It has a simple structure, is easy to operate, produces stable assembled products with high production efficiency, and is highly versatile.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A compact automatic round winding device for cable ties, comprising a welding-spraying machine frame (1), characterized in that: The welding spraying frame (1) is internally provided with a hydraulic unit (2), the top of the welding spraying frame (1) is provided with a material limiting mechanism (4), the right side of the material limiting mechanism (4) is provided with a stamping die (5), the right side of the stamping die (5) is provided with a first rotary feeding cylinder (6), the top of the welding spraying frame (1) is provided with a rotary servo (10), the front of the rotary servo (10) is provided with a coiling core shaft (8), the top of the welding spraying frame (1) is provided with a forming block fixing cylinder (9), the front of the coiling core shaft (8) is provided with a second rotary feeding cylinder (7), and the left side of the material limiting mechanism (4) is provided with a material leveling machine (3). The welding spraying frame (1) is provided with a man-machine interaction touch screen, a safety switch, a central controller and a machine table; the motor, the speed reducer and the hydraulic station are fixedly arranged in the box below the machine table; the welding spraying frame (1) is provided with an assembly unit above, and a safety shield is arranged above the machine.
2. A compact automatic round winding device for cable ties according to claim 1, characterized in that: The material leveling machine (3) is used for ensuring the flatness of the raw material before coiling; the top of the welding spraying frame (1) is provided with a punching and cutting part, and the punching and cutting part is composed of a self-designed cutting die and a hydraulic unit (2); the top of the welding spraying frame (1) is provided with a coiling mechanism, and the coiling mechanism is provided with a first rotary feeding cylinder (6) and a rotary servo (10).
3. A compact automatic round winding device for cable ties according to claim 1, characterized in that: The man-machine interaction touch screen cooperates with the safety switch.
4. The automatic round winding device for small cable ties according to claim 1, characterized in that: The safety shield covers above the machine, and the man-machine interaction touch screen, the safety switch, the motor, the inductor and the central controller are electrically connected.