Intelligent full-automatic paper barrel forming machine

Abstract

The utility model discloses an intelligent full-automatic paper barrel forming machine, relates to the technical field of paper barrel production equipment, and aims to solve the problems that existing equipment depends on manual feeding and discharging, efficiency is low, safety risks exist, mold guiding is lacked, paper barrels are possibly irregular in shape and inconsistent in size, and the product quality and appearance are affected. Comprising a base and a rotating disc, the base is fixed through supporting legs, the rotating disc is rotationally connected to the base, a driving motor is arranged in the base, clamping blocks are arranged on the rotating disc, a bottom mounting mechanism is further arranged on the rotating disc, a feeding mechanism and an air guide pipe are further arranged on the base, and the feeding mechanism, the air guide pipe and the bottom mounting mechanism are sequentially arranged on the base anticlockwise with the rotating disc as the center; the base is connected with the material collecting box through the discharging mechanism, the supporting plate used for fixing the discharging mechanism is arranged on the base, the discharging mechanism corresponds to the air guide pipe in position, automatic feeding and discharging of the device are achieved, and meanwhile safety, production efficiency and production quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of paper drum production equipment technology, and in particular to an intelligent fully automatic paper drum forming machine. Background Technology

[0002] Chinese patent CN202420502268.4 discloses a milk tea cup forming device. This device, through a first cylinder, connecting rod, rollers, mounting frame, rotating shaft, and limiting clamp, achieves rapid and convenient barrel-shaped forming of cut paper pieces. The roller design of this device effectively reduces wear on the limiting clamp, simplifies maintenance, and improves practicality. Furthermore, this patent utilizes components such as hydraulic cylinders, hydraulic rods, and extrusion blocks to achieve automatic bonding of the barrel bottom, further improving production efficiency. However, it relies on manual loading and unloading, requiring at least two operators to work together. This manual operation method is inefficient and carries the risk of accidental injury due to operator errors. The efficiency bottleneck of manual operation limits the device's production capacity, making it difficult to meet the needs of large-scale production. Moreover, the lack of mold guidance makes it difficult to guarantee forming accuracy, potentially resulting in irregular paper barrel shapes and inconsistent dimensions, affecting product quality and appearance.

[0003] Therefore, this application provides an intelligent fully automatic paper drum forming machine to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide an intelligent fully automatic paper drum forming machine, which aims to solve the problems of existing equipment that relies on manual loading and unloading, requiring at least two operators to work together. This manual operation method is inefficient and poses a risk of accidental injury to operators due to coordination errors. The efficiency bottleneck of manual operation limits the production capacity of the device and makes it difficult to meet the needs of large-scale production. The lack of precise mold guidance makes it difficult to guarantee forming accuracy, which may result in problems such as irregular paper drum shape and inconsistent size, affecting product quality and appearance.

[0005] To achieve the above objectives, this application provides the following technical solution: an intelligent fully automatic paper drum forming machine, comprising a base and a turntable. The base is fixed by support legs, and the turntable is rotatably connected to the base. A drive motor for driving the turntable to rotate is provided inside the base. The turntable is provided with clamping blocks for clamping and heating materials, and multiple sets of clamping blocks are provided. The turntable is also provided with a bottom-installing mechanism for installing materials at the bottom of the drum. The base is also provided with a feeding mechanism and an air guide pipe. The feeding mechanism, air guide pipe, and bottom-installing mechanism are arranged counterclockwise on the base with the turntable as the center. The base is connected to a receiving box through a discharge mechanism. A support plate for fixing the discharge mechanism is provided on the base. The positions of the discharge mechanism and the air guide pipe correspond to each other, realizing automatic loading and unloading of the equipment.

[0006] Preferably, the feeding mechanism further includes a conveyor belt, a mounting block, and a positioning block. The conveyor belt and the mounting block are mounted on the base. Multiple sets of positioning blocks are provided, and multiple sets of positioning blocks are arranged between the conveyor belt and the mounting block. Clamping plates and rollers are also provided between adjacent positioning blocks. A positioning module is provided above the clamping plate, so that the equipment can be calibrated by the mold when forming paper sheets into barrels.

[0007] Preferably, the base is also provided with a first electric push rod and a second electric push rod. The telescopic end of the first electric push rod is connected to the clamping plate, and the telescopic end of the second electric push rod is rotatably connected to the roller. The roller is located below the clamping plate, and the positioning block is located below the clamping block, thereby realizing automatic feeding of the equipment.

[0008] Preferably, the discharge mechanism further includes a guide tube, a fixing block, and an arc-shaped plate. One end of the guide tube is fixed to the base by a support plate, and the other end of the guide tube is connected to a receiving box by the fixing block. The two sides of the fixing block are connected to third electric push rods, and the extension and retraction ends of the third electric push rods are connected by a connecting rod. The connecting rod is connected to the arc-shaped plate by an L-shaped rod, thereby realizing the automatic discharge of the equipment.

[0009] Preferably, the conduit is a hollow pipe with an opening at the bottom for material discharge, and a through hole on the side wall of the conduit that matches the position and size of the arc plate. The air pipe is equipped with a nozzle.

[0010] In summary, the technical effects and advantages of this utility model are as follows:

[0011] In this invention, the feeding and unloading mechanisms are designed. The conveyor belt in the feeding mechanism, in conjunction with the clamping plate, enables automatic feeding of the equipment. At the same time, the duct in the unloading mechanism, in conjunction with the air duct, enables the finished paper drums to be automatically output into the duct. Meanwhile, the arc-shaped plate on the duct, driven by a third electric push rod, allows the paper drums in the duct to be easily output into the receiving box. The automatic feeding and unloading design improves work efficiency and avoids the risk of accidental injury to operators due to coordination errors.

[0012] In this invention, the positioning module installed on the clamping plate can position the paper sheet while it is being formed by the rollers on the first and second electric push rods. This prevents the paper sheet from forming irregular shapes, improves forming accuracy, and avoids problems such as irregular shapes and inconsistent sizes of the paper drum, which would affect product quality and appearance. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an enlarged schematic diagram of the base structure of this utility model;

[0016] Figure 3 This is an enlarged schematic diagram of the turntable structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the discharge mechanism of this utility model;

[0018] Figure 5 This is an enlarged structural diagram of the clamping plate of this utility model.

[0019] In the diagram: 1. Base; 2. Support leg; 3. Turntable; 4. Clamping block; 5. Feeding mechanism; 6. Bottom mounting mechanism; 7. Discharge mechanism; 8. Receiving box; 9. Support plate; 10. Air duct; 11. Drive motor; 51. Conveyor belt; 52. Positioning module; 53. Mounting block; 54. Positioning block; 55. Clamping plate; 56. First electric push rod; 57. Second electric push rod; 71. Guide tube; 72. Fixing block; 73. Third electric push rod; 74. Connecting rod; 75. L-shaped rod; 76. Arc plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0021] refer to Figure 1-5The diagram illustrates an intelligent fully automatic paper drum forming machine. The machine includes a base 1 and a turntable 3. The base 1 is fixed by support legs 2. The turntable 3 is rotatably connected to the base 1. A drive motor 11 is installed inside the base 1 to drive the turntable 3. Multiple sets of clamping blocks 4 are provided on the turntable 3 for gripping and heating materials. The drive motor 11 drives the clamping blocks 4 to rotate clockwise via the turntable 3, causing the clamping blocks 4 to rotate the materials. The turntable 3 also includes a bottom-installing mechanism 6 for installing the bottom of the drum. The base 1 also includes a feeding mechanism 5 and an air guide pipe 10. The feeding mechanism 5, air guide pipe 10, and bottom-installing mechanism 6 rotate counterclockwise on the base 1 with the turntable 3 as the center. Arranged sequentially, the base 1 is connected to the receiving box 8 via the discharge mechanism 7. The base 1 is provided with a support plate 9 for fixing the discharge mechanism 7. The discharge mechanism 7 is positioned opposite the air guide pipe 10. The turntable 3 driven by the drive motor 11 causes the clamping block 4 to carry the material between the feeding mechanism 5, the bottom loading mechanism 6, and the discharge mechanism 7. In order to make the equipment discharge more conveniently and quickly, the air guide pipe 10 is provided with a nozzle. The air guide pipe 10 blows air out through the nozzle to blow the material clamped in the clamping block 4 into the discharge mechanism 7. The base 1 is also provided with a controller for controlling the equipment. The clamping block 4 and the bottom loading mechanism 6 are both disclosed in Chinese Patent CN202420502268.4.

[0022] As one implementation method in this embodiment, and to facilitate more convenient and faster material loading, the loading mechanism 5 further includes a conveyor belt 51, a mounting block 53, and a positioning block 54. The conveyor belt 51 and the mounting block 53 are mounted on the base 1. Two sets of positioning blocks 54 are provided, positioned between the conveyor belt 51 and the mounting block 53. A clamping plate 55 and rollers are also provided between adjacent positioning blocks 54. The conveyor belt 51 transports the cut paper pieces to the positioning blocks 54, positioning the paper pieces above the clamping plate 55 and the rollers. Above the clamping plate 55 is a... The positioning module 52 and the base 1 are also provided with a first electric push rod 56 and a second electric push rod 57. The telescopic end of the first electric push rod 56 is connected to the clamping plate 55. The first electric push rod 56 can control the clamping plate 55 to be lifted upward onto the positioning module 52. The telescopic end of the second electric push rod 57 is rotatably connected to the roller. The roller is located below the clamping plate 55. When the second electric push rod 57 is started, it can control the roller to lift the clamping plate 55 upward, so that the clamping plate 55 clamps the cardboard onto the positioning module 52. The positioning block 54 is located below the clamping block 4.

[0023] As one implementation method in this embodiment, to enable the equipment to unload materials without manual intervention, the discharging mechanism 7 further includes a conduit 71, a fixing block 72, and an arc-shaped plate 76. One end of the conduit 71 is fixed to the base 1 via a support plate 9, and the other end of the conduit 71 is connected to a receiving box 8 via the fixing block 72. The position of the conduit 71 corresponds to the position of the air duct 10. When the controller controls the air duct 10 to blow air outward through the nozzle, the air duct 10 is connected to an air pump, and the paper drum released from the clamping block 4 is blown into the conduit 71. This allows the equipment to automatically discharge materials. The material is fixed on both sides of the fixed block 72 and connected to the third electric push rod 73. The telescopic ends of the third electric push rod 73 are connected by the connecting rod 74. The connecting rod 74 is connected to the arc plate 76 through the L-shaped rod 75. The controller controls the third electric push rod 73 to drive the arc plate 76 to move, thereby pushing the paper drum buffered in the guide tube 71. The guide tube 71 is a hollow pipe with an opening for material discharge at the bottom. The side wall of the guide tube 71 is also provided with through holes that match the position and size of the arc plate 76, so that the arc plate 76 can push the paper drum into the receiving box 8.

[0024] The working principle of this device is as follows: First, power on the device and start the controller. Then, a worker or external equipment places the cut cardboard onto the conveyor belt 51. The controller controls the conveyor belt 51 to transport the cardboard to the positioning block 54. Next, the controller controls the first electric push rod 56, causing it to lift the clamping plate 55 upwards. As the clamping plate 55 rises, it lifts the cardboard from the positioning block 54 onto the positioning module 52. Finally, the controller controls the second electric push rod 5... 7. The roller is lifted upwards, clamping the clamping plate 55 tightly, thus closing the clamping plate 55. The paper pieces in the clamping plate 55 are clamped onto the positioning module 52, forming a barrel shape. Then, the cylinder inside the clamping block 4 controls the clamping block 4 to press and clamp the paper pieces at the junction in the paper barrel state. Thermal bonding is performed through the heating switch in the clamping block 4. At the same time, the first electric push rod 56 and the second electric push rod 57 are reset, returning the clamping plate 55 and the roller to their initial positions. Then, the controller controls the drive motor 11 to rotate. The drive motor 11 drives the turntable 3 to rotate on the base 1. The turntable 3 drives the clamping block 4 to rotate clockwise, causing the paper drum clamped on the clamping block 4 to rotate from the feeding mechanism 5 to the bottom-loading mechanism 6. Then, the controller controls the cylinder in the clamping block 4 to control the clamping block 4 to release it from the paper drum. After that, the bottom-loading mechanism 6 presses the bottom of the drum onto the paper drum for adhesion. After the bottom is installed, the clamping block 4 clamps and fixes the paper drum. Then, the controller controls the drive motor 11 to drive the turntable 3 to rotate, and the clamping block on the turntable 3... The holding block 4 transfers the processed paper drum to the discharge mechanism 7. The controller controls the holding block 4 to release the clamp. The controller controls the air guide pipe 10 to blow air forward through the nozzle, so that the paper drum suspended on the holding block 4 is blown into the guide pipe 71. The paper drum falls onto the fixed block 72 through the guide pipe 71. The controller controls the third electric push rod 73 set on both sides of the fixed block 72 to retract. The third electric push rod 73 drives the arc plate 76 to move through the connecting rod 74 and the L-shaped rod 75. The arc plate 76 pushes the processed paper drum into the receiving box 8.

[0025] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0026] Components not described in detail in this article are existing technologies.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent fully automatic paper drum forming machine, comprising a base (1) and a turntable (3), wherein the base (1) is fixed by support legs (2), the turntable (3) is rotatably connected to the base (1), a drive motor (11) for driving the turntable (3) to rotate is provided inside the base (1), a clamping block (4) for clamping and heating materials is provided on the turntable (3), and multiple sets of clamping blocks (4) are provided on the turntable (3), and a bottom-mounting mechanism (6) for mounting materials to the bottom of the drum is also provided on the turntable (3), characterized in that: The base (1) is further provided with a feeding mechanism (5) and a gas guide pipe (10), the feeding mechanism (5), the gas guide pipe (10) and the bottom loading mechanism (6) are arranged in sequence counterclockwise on the base (1) with the turntable (3) as the center. The base (1) is connected with a receiving box (8) through a discharging mechanism (7), the base (1) is provided with a supporting plate (9) for fixing the discharging mechanism (7), and the discharging mechanism (7) corresponds in position to the gas guide pipe (10).

2. The intelligent full-automatic paper barrel forming machine according to claim 1, characterized in that: The feeding mechanism (5) further comprises a conveying belt (51), a mounting block (53) and a positioning block (54), the conveying belt (51) and the mounting block (53) are mounted on the base (1), and a plurality of groups of the positioning block (54) are arranged between the conveying belt (51) and the mounting block (53), and a clamping plate (55) and a roller are further arranged between adjacent positioning blocks (54), and a positioning module (52) is arranged above the clamping plate (55).

3. The intelligent full-automatic paper barrel forming machine according to claim 2, characterized in that: The base (1) is further provided with a first electric push rod (56) and a second electric push rod (57), the telescopic end of the first electric push rod (56) is connected with the clamping plate (55), the telescopic end of the second electric push rod (57) is rotatably connected with the roller, the roller is located below the clamping plate (55), and the positioning block (54) is located below the clamping block (4).

4. The intelligent full-automatic paper barrel forming machine according to claim 1, characterized in that: The discharging mechanism (7) further comprises a guide pipe (71), a fixing block (72) and an arc-shaped plate (76), one end of the guide pipe (71) is fixed on the base (1) through the supporting plate (9), the other end of the guide pipe (71) is connected with the receiving box (8) through the fixing block (72), the fixing block (72) is connected with a third electric push rod (73) on both sides, the telescopic ends of the third electric push rod (73) are connected with a connecting rod (74), and the connecting rod (74) is connected with the arc-shaped plate (76) through an L-shaped rod (75).

5. The intelligent full-automatic paper barrel forming machine according to claim 4, characterized in that: The guide pipe (71) is a hollow pipe, an opening for discharging is formed in the bottom of the guide pipe (71), and a through hole matched in position and size with the arc-shaped plate (76) is further formed in the side wall of the guide pipe (71), and the gas guide pipe (10) is provided with a nozzle.

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