Oil cylinder cross beam and mining dump truck

By designing the cylinder crossbeam, the problem of limited space for integrating the battery pack and control system in hybrid mining trucks was solved, achieving more efficient space utilization and equipment layout, facilitating controller installation, and improving the structural strength of the vehicle and the stability of the equipment.

CN223982445UActive Publication Date: 2026-03-10YANGZHOU SHENGDA SPECIAL VEHICLES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In hybrid mining trucks, the integration of the power battery pack and key components of the control system faces the problem of limited space, which makes equipment layout difficult and affects the overall vehicle layout and maintenance convenience.

Method used

Design a hydraulic cylinder crossbeam, including a support, pad, limit block, mounting plate and lower support assembly. Improve space utilization through optimized structural design, configure limit block and pad to stabilize the hydraulic cylinder positioning, set up mounting plate to facilitate controller installation, enhance the structural strength of the support, and provide protection through a protective cover.

Benefits of technology

It improves the accuracy and stability of cylinder positioning, saves vehicle space, facilitates the assembly of other equipment, enhances structural strength and controller safety, and improves the space utilization and equipment layout convenience of the vehicle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oil cylinder cross beam which comprises a support, a cushion block, a limiting block, a mounting plate and a lower supporting assembly, the support is used for being connected with a frame, the support is provided with a mounting position, the mounting position is used for placing an oil cylinder, the cushion block is connected to the support and arranged under a lower support of the oil cylinder, the limiting block is connected to the support, and the limiting block is connected to the lower supporting assembly. The limiting block is used for limiting the lower support to the oil cylinder installation position, an installation plate is connected to the support, the installation plate is connected to the lower end of the support through an installation controller, and a lower supporting assembly is connected to the lower end of the support and further used for being connected with the vehicle frame. The limiting block is arranged to limit the lower support, the accuracy and stability of oil cylinder positioning are improved, the problem that a connecting bolt of the lower support loosens and accordingly flashes of the lower support collide with the support can be solved through the cushion block, the installation plate is arranged beside the support to install the controller, the installation space of the cross beam is fully utilized, and more assembly space is saved for the whole vehicle.
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Description

Technical Field

[0001] This utility model relates to the technical field of mining dump trucks, and in particular to a hydraulic cylinder crossbeam and a mining dump truck. Background Technology

[0002] With key technologies for pure electric vehicles not yet fully mature, hybrid mining trucks, which combine the range advantages of fuel-powered vehicles with the environmentally friendly characteristics of electric drive, are becoming an effective solution for the industry's energy transformation.

[0003] Current hybrid mining trucks, by innovatively integrating an internal combustion engine and an electric motor as dual power sources, demonstrate significant advantages in complex mining conditions. Their powertrain system can intelligently switch drive modes according to load changes, using fuel power to ensure output during heavy-load uphill climbing and charging the battery through an energy recovery system during downhill braking. This optimizes energy consumption and significantly reduces pollutant emissions.

[0004] However, the integration and layout of the power battery pack and key components of the control system are facing severe challenges. Due to the specific operating scenarios of mining trucks, the overall vehicle layout needs to coordinate the placement of large-capacity battery modules, intelligent control units, and traditional transmission devices within a limited space. This places higher demands on the structural design, heat dissipation management, and maintenance convenience of the power compartment. Current hybrid mining trucks, due to the large number of batteries and controllers and the limited space in the vehicle, face relatively difficult equipment layout. Utility Model Content

[0005] This application provides a hydraulic cylinder crossbeam to improve the space utilization of the crossbeam, thereby saving more assembly space for the entire vehicle and facilitating the assembly of other equipment. This application also provides a mining self-driving car employing the aforementioned hydraulic cylinder crossbeam.

[0006] The first aspect of this application provides a hydraulic cylinder crossbeam, comprising:

[0007] A support for connection to a vehicle frame, the support having a mounting position for placing a hydraulic cylinder;

[0008] A pad block is connected to the support, and the pad block is located directly below the lower bracket of the hydraulic cylinder;

[0009] A limiting block is connected to the support, and the limiting block is used to limit the lower bracket to the cylinder mounting position;

[0010] Mounting plate, connected to the support;

[0011] A lower support assembly is connected to the lower end of the support, and the lower support assembly is also used to connect to the vehicle frame.

[0012] The beneficial effects of the above embodiments are as follows: by configuring a limiting block to limit the lower bracket, the accuracy and stability of the cylinder positioning are improved; by placing a pad under the lower support, the problem of the lower bracket's burrs hitting the support due to loose lower bracket connecting bolts can be solved; by setting an mounting plate next to the support to install the controller, the installation space of the crossbeam is further fully utilized, saving more space for the whole vehicle and facilitating the assembly of other equipment.

[0013] Based on the above embodiments, the embodiments of this application can be further improved as follows:

[0014] In one embodiment of this application: the support includes: a base plate for connecting to the vehicle frame; side plates connected to the upper sides of the base plate; and a first reinforcing plate connected between the side plates. The beneficial effect of this step is that the first reinforcing plate improves the structural strength of the support.

[0015] In one embodiment of this application: the base plate forms a U-shaped connecting area with an opening facing downwards, the connecting area being used to connect with the vehicle frame; the lower end of the side plate has an inverted U-shaped notch, and the side plate is connected to the base plate through the notch. The beneficial effects of this step are: the inverted U-shaped base plate facilitates the connection between the support and the vehicle frame and improves the connection strength; and the side plate, with a matching structure, surrounds the base plate, thereby improving the overall structural strength.

[0016] In one embodiment of this application: the side plate extends outward to form a support arm, the support arm being used to connect the mounting plate, the width of the mounting plate being greater than the spacing between the side plates. The beneficial effect of this step is that by configuring the mounting plate on the outside of the support, interference between the mounting plate structure and the support structure is avoided, making the support structure easier to adapt to the cylinder structure, and the mounting plate structure more adaptable to the controller.

[0017] In one embodiment of this application: the mounting plate includes: a first folded edge, which is bent upwards and connected to the side plate; and a second folded edge, which is bent downwards and connected to the side plate. The beneficial effect of this step is that the folded edge improves the structural strength and connection stability of the mounting plate.

[0018] In one embodiment of this application, the mounting plate further includes: a second reinforcing plate disposed between the side plates and connected to the mounting plate; and a third reinforcing plate located on the other side of the side plates relative to the second reinforcing plate, connecting the side plates to the mounting plate. The beneficial effect of this step is to improve the structural strength of the mounting plate.

[0019] In one embodiment of this application: the lower support assembly includes: a first beam connected between the longitudinal beams of the frame; and a second beam connected between the longitudinal beams; wherein both the first beam and the second beam are made of U-shaped channel steel, the first beam faces downwards, the opening of the second beam faces the first beam, and the second beam has a through hole for hydraulic lines to pass through. The beneficial effect of this step is that the first beam and the second beam form a support structure at the lower end of the bracket, thereby improving structural strength. Simultaneously, the second beam provides protection on the side of the first beam, improving the protection of the pipelines in the first beam.

[0020] In one embodiment of this application, it further includes a protective cover connected to the mounting plate, the protective cover being used to protect the controller. The beneficial effect of this step is that the protective cover improves the safety of the controller.

[0021] The second aspect of this application provides a mining dump truck, including the aforementioned hydraulic cylinder crossbeam. Attached Figure Description

[0022] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0023] Figure 1 This is a schematic diagram of the first structure of the hydraulic cylinder crossbeam;

[0024] Figure 2 This is a schematic diagram of the second structure of the hydraulic cylinder crossbeam;

[0025] Figure 3 This is a schematic diagram of the third structure of the hydraulic cylinder crossbeam.

[0026] Among them, 1 support, 101 base plate, 102 side plate, 103 first reinforcing plate, 2 pad block, 3 limiting block, 4 mounting plate, 401 first folded edge, 402 second folded edge, 5 lower support assembly, 501 first beam, 502 second beam, 6 lower bracket, 7 second reinforcing plate, 8 third reinforcing plate, and 9 protective cover. Detailed Implementation

[0027] In this application, unless otherwise expressly specified and limited, the terminology used should be interpreted broadly. For example, a connection can be a fixed connection, a detachable connection, or an integral part; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of different terms in this utility model according to the specific circumstances, and the scope of the specific meaning should be limited to achieving the function of this application.

[0028] In the description of this application, it should be understood that the directional terms or positional relationships described are based on the orientation or positional relationships shown in the accompanying drawings, or based on the orientation or positional relationships in actual use, and are only for the purpose of facilitating the description of the contents of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Example 1

[0030] like Figure 1-3 As shown, a hydraulic cylinder crossbeam includes: a support 1, a pad 2, a limiting block 3, a mounting plate 4, and a lower support assembly 5. The support 1 is used to connect to the vehicle frame and has a mounting position for placing the hydraulic cylinder. The pad 2 is connected to the support 1 and is located directly below the lower support 6 of the hydraulic cylinder. The limiting block 3 is connected to the support 1 and is used to limit the lower support 6 to the hydraulic cylinder mounting position. The mounting plate 4 is connected to the support 1 and is used to install a controller. The lower support assembly 5 is connected to the lower end of the support 1 and is also used to connect to the vehicle frame.

[0031] Specifically, such as Figure 1 As shown, the support 1 includes: a base plate 101, a side plate 102, and a first reinforcing plate 103. The base plate 101 is used to connect with the vehicle frame, the side plates 102 are connected to the upper two sides of the base plate 101, and the first reinforcing plate 103 is connected between the side plates 102. The structural strength of the support 1 is improved by the first reinforcing plate 103.

[0032] Specifically, such as Figure 1 As shown, there are two side plates 102, which are respectively connected to the front and rear sides of the base plate 101 (front in the direction of the vehicle head and rear in the direction of the vehicle tail). The mounting position is located in the middle of the base plate 101. There are two first reinforcing plates 103, which are respectively located on the left and right sides of the mounting position. There are four limiting blocks 3, with two blocks connected to each side plate 102. The pad block 2 is made of channel steel and is connected to the base plate 101. The purpose of setting the pad block 2 is to prevent the connecting bolts of the lower cylinder bracket 6 from loosening, which would cause the pressure to act directly on the upper edge of the lower bracket 6.

[0033] Specifically, such as Figure 1 As shown, the base plate 101 forms a downward-opening U-shaped connection area for connecting to the vehicle frame. The side plate 102 has an inverted U-shaped notch at its lower end, and the side plate 102 is connected to the base plate 101 through the notch. The inverted U-shaped structure of the base plate 101 facilitates the connection between the support 1 and the vehicle frame and improves the connection strength. The side plate 102, with its matching structure, surrounds the base plate 101, thereby improving the overall structural strength.

[0034] Specifically, such as Figure 1 As shown, the side plate 102 extends outward with a support arm, which is used to connect the mounting plate 4. The width of the mounting plate 4 is greater than the spacing between the side plates 102. By positioning the mounting plate 4 on the outside of the support 1, interference between the structure of the mounting plate 4 and the structure of the support 1 is avoided, making it easier for the structure of the support 1 to adapt to the cylinder structure, and making the structure of the mounting plate 4 more compatible with the controller.

[0035] Specifically, such as Figure 3 As shown, the mounting plate 4 includes a first folded edge 401 and a second folded edge 402. The first folded edge 401 is bent upward and connected to the side plate 102; the second folded edge 402 is bent downward and connected to the side plate 102. The first folded edge 401 and the second folded edge 402 are located on the left and right sides of the mounting plate 4, respectively. The first folded edge 401 is located on the side closer to the oil cylinder, and the second folded edge 402 is located on the side farther away from the oil cylinder. The folded edges improve the structural strength and connection stability of the mounting plate 4.

[0036] Specifically, such as Figure 3 As shown, the cylinder crossbeam also includes a second reinforcing plate 7 and a third reinforcing plate 8. The second reinforcing plate 7 is disposed between the side plates 102 and is connected to the side plates 102 and the mounting plate 4 respectively. The third reinforcing plate 8 is located on the other side of the side plates 102 relative to the second reinforcing plate 7 and is connected to the side plates 102 and the mounting plate 4 respectively, thereby improving the structural strength of the mounting plate 4.

[0037] Specifically, such as Figure 3 As shown, the lower support assembly 5 includes a first beam 501 and a second beam 502. The first beam 501 is connected between the longitudinal beams of the frame, and the second beam 502 is connected between the longitudinal beams. Both the first beam 501 and the second beam 502 are made of U-shaped channel steel. The opening of the first beam 501 faces downwards, and the opening of the second beam 502 faces the first beam 501. The second beam 502 has a through hole for hydraulic lines to pass through. The first beam 501 and the second beam 502 form a support structure at the lower end of the bracket, improving the overall structural strength. Simultaneously, the first beam 501 provides protection on the side of the second beam 502, improving the protection of the pipelines within the second beam 502.

[0038] Specifically, such as Figure 1 As shown, the cylinder crossbeam also includes a protective cover 9, which is connected to the mounting plate 4. The protective cover 9 is used to protect the controller and improve the safety of the controller.

[0039] When in use, this type of hydraulic cylinder crossbeam can accommodate the installation of the controller and radiator by additionally configuring the mounting plate 4, thereby saving space on the vehicle and facilitating the installation of other equipment. At the same time, the structural design of the support 1 and the mounting plate 4 gives this type of crossbeam a good strength structure. After being installed on the frame, the structure is stable and has strong resistance to deformation. The setting of the limit block 3 facilitates the positioning and installation of the lower support 6 of the hydraulic cylinder, and the setting of the pad block 2 can protect the lower support 6, thereby improving the ease of use of this type of crossbeam.

[0040] Example 2

[0041] A mining dump truck includes the hydraulic cylinder crossbeam disclosed in Embodiment 1.

[0042] The above are merely embodiments of this utility model. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are aware of all existing technologies in that field, and have the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, based on the guidance provided in this application, improve and implement this solution in combination with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent.

Claims

1. A cylinder crosshead characterized by, The hydraulic cylinder crossbeam comprises: a support for connecting with a vehicle frame, the support having a mounting position for placing a hydraulic cylinder; a cushion block connected to the support, the cushion block being arranged directly below a lower support of the hydraulic cylinder; a limiting block connected to the support, the limiting block being used for limiting the lower support in the mounting position of the hydraulic cylinder; a mounting plate connected to the support; a lower support assembly connected to a lower end of the support, the lower support assembly being further used for connecting with the vehicle frame.

2. The cylinder beam of claim 1, wherein The support comprises: a bottom plate for connecting with the vehicle frame; side plates connected to both sides of an upper end of the bottom plate; a first reinforcing plate connected between the side plates.

3. The cylinder beam of claim 2, wherein, The bottom plate forms an open downward U-shaped connecting area for connecting with the vehicle frame, and the side plates are connected to the bottom plate through downward U-shaped notches formed in lower ends of the side plates.

4. The cylinder crosshead of claim 2 wherein, The side plates extend outward to form support arms for connecting the mounting plate, and the mounting plate has a width greater than a distance between the side plates.

5. The cylinder crosshead of claim 2 wherein, Further comprising: The mounting plate comprises: a first folded edge bent upward and connected to the side plates; a second folded edge bent downward and connected to the side plates.

6. The cylinder crosshead of claim 2 wherein, Further comprising: a second reinforcing plate arranged between the side plates and connected to the mounting plate; a third reinforcing plate arranged on the other side of the side plates relative to the second reinforcing plate and connecting the side plates with the mounting plate.

7. The cylinder beam of claim 1, wherein, The lower support assembly comprises: a first beam body connected between longitudinal beams of the vehicle frame; a second beam body connected between the longitudinal beams; wherein the first beam body and the second beam body are both U-shaped channel steels, the first beam body is downward, and the second beam body has an opening facing the first beam body, and the second beam body is provided with a through hole for passing a hydraulic pipe.

8. The cylinder crosshead of claim 1 wherein, Further comprising: a protective cover connected to the mounting plate, the protective cover being used for protecting a controller.

9. A mining dump truck, characterized in that The hydraulic cylinder crossbeam comprises: the hydraulic cylinder crossbeam according to any one of claims 1-8.