Pneumatic hopper seasoning device suitable for threshing unit

Abstract

The utility model discloses a pneumatic hopper material adjusting device suitable for a threshing unit, which comprises a threshing device main box body, a plummer block is arranged in the threshing device main box body, the plummer block is arranged above a threshing roller, two ends of the plummer block are respectively and fixedly connected with the threshing device main box body, a reversing plate is arranged on the surface of a cylinder of the plummer block, and the reversing plate is fixedly connected with the threshing roller. Based on the pneumatic control principle, compressed air is used for driving the reversing plate to move, distribution of materials in the threshing device is adjusted, the angle of the reversing plate is set by an operator according to incoming materials and the rotating direction condition of a threshing roller, and a pneumatic control system determines thrust and tension of a piston rod of an air cylinder according to the magnitude of force needed by work. The air cylinder drives the mounted bearing to move through the connecting rod, so that the adjusting angle of the reversing plate is controlled, when materials fall to the threshing device, the materials evenly fall to one side of the threshing roller under the adjustment of the reversing plate, the threshing effect is improved, meanwhile, the materials are buffered under the action of the reversing plate, and loss of the threshing roller is reduced.

Description

Technical Field

[0001] This utility model relates to the field of leaf trimming machine technology, specifically a pneumatic hopper material handling device suitable for leaf trimming machine units. Background Technology

[0002] In the tobacco leaf re-drying process, the leaf-threshing and air-separating equipment is a crucial component for separating the leaves from the stems. Leaf threshing is a physical process that uses mechanical force to tear the tobacco leaves from the stems. A rotating beating roller is equipped with rough-surfaced cutting blades. During rotation, the roller maintains a certain gap with the fixed blades and the frame to allow the tobacco leaves to pass through. Due to the relative speed between the moving blades of the beating roller and the fixed blades and frame, the material is torn and struck as it passes through the beating machine. During this tearing process, the leaves are ripped from the stems, thus achieving stem-leaf separation. The threshed material is then discharged from the beating machine through the frame.

[0003] In the currently used leaf threshing machines, when the material is fed into the leaf threshing machine from the previous stage equipment during rotation, the material falls from above onto both sides of the threshing roller. Material falling onto the same side of the threshing roller has a better leaf threshing effect, while material falling onto different sides of the threshing roller has a poor leaf threshing effect. This results in uneven separation of material and stem, poor leaf threshing effect, low tobacco leaf yield, and low economic benefits. To address this, we propose a pneumatic hopper material adjustment device suitable for leaf threshing units. Utility Model Content

[0004] The purpose of this invention is to provide a pneumatic hopper feeding device suitable for leaf trimming units, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pneumatic hopper material handling device suitable for leaf-beating units, comprising a leaf-beater main housing, a seated bearing disposed within the main housing, the seated bearing being located above the beating roller, both ends of the seated bearing being fixedly connected to the leaf-beater main housing, a reversing plate being mounted on the cylindrical surface of the seated bearing, an mounting seat being mounted on the outside of the leaf-beater main housing, and a double-eared seat being disposed within the mounting seat, a cylinder being fixedly mounted within the double-eared seat, and a connecting rod being connected to the piston rod end of the cylinder, the end of the connecting rod being connected to the seated bearing, and a pneumatic control system being disposed outside the leaf-beater main housing.

[0006] Preferably, the pneumatic control system includes a throttle valve, a solenoid valve, a pressure reducing valve, a PU tube, a silencer, and a limit switch. One end of the PU tube is provided with a compressed air inlet pipe, and the connection between the PU tube and the compressed air inlet pipe is provided with a threaded two-way valve. A pressure reducing valve and a solenoid valve are installed on the outside of the PU tube. A silencer is provided on the outside of the solenoid valve. The end of the solenoid valve away from the PU tube forms two connecting pipes, and the ends of the two connecting pipes are respectively connected to throttle valves. The ends of the two throttle valves are connected to cylinders through compression pipelines, and a limit switch is provided on the outside of the cylinders.

[0007] Preferably, a shut-off valve is installed on the outside of the PU tube between the threaded tee and the pressure reducing valve.

[0008] Preferably, both ends of the pressure reducing valve are provided with a first PC threaded through, and the cylinder connection end is provided with a second PC threaded through.

[0009] Preferably, a first observation window is provided on one side of the main body of the leaf trimmer, and a second observation window is provided on the side of the main body of the leaf trimmer located on the vertical plane of the first observation window.

[0010] Preferably, a lighting lamp is provided on the outside of the main body of the leaf trimmer, and a lampshade is provided on the surface of the main body of the leaf trimmer outside the lighting lamp.

[0011] Preferably, the piston rod end of the cylinder is equipped with a Y-type double elbow joint, and the end of the connecting rod is rotatably connected to the Y-type double elbow joint.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is based on the principle of pneumatic control, using compressed air to drive the reversing plate to adjust the distribution of material in the leaf beater. According to the incoming material and the rotation direction of the beating roller, the operator sets the angle of the reversing plate. The pneumatic control system determines the thrust and pull of the cylinder piston rod according to the magnitude of the force required for the work. The cylinder drives the bearing with seat through the connecting rod to move, thereby controlling the adjustment angle of the reversing plate. When the material falls into the leaf beater, under the adjustment of the reversing plate, the material falls evenly to one side of the beating roller, improving the leaf beating effect. At the same time, the material is buffered under the action of the reversing plate, reducing the wear on the beating roller. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main view structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the connection structure between the steering plate and the bearing with seat in this utility model;

[0015] Figure 3 This is a schematic diagram of the pneumatic control system of this utility model.

[0016] In the diagram: 1. First observation window; 2. Second observation window; 6. Lamp cover; 9. Cylinder; 10. Y-type double elbow joint; 11. Connecting rod; 14. Bearing with seat; 15. Reversing plate; 21. Mounting base; 22. Double ear ring seat; 26. Leaf blower main housing; 27. Throttle valve; 28. Solenoid valve; 29. ​​Pressure reducing valve; 30. Shut-off valve; 31. Threaded tee; 32. First PC threaded straight-through; 33. PU tube; 34. Muffler; 35. Limit switch; 36. Second PC threaded straight-through. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1 , Figure 2 and Figure 3 This utility model provides a technical solution: a pneumatic hopper material adjustment device suitable for leaf-beating machine units, including a leaf-beater main housing 26, a seated bearing 14 is provided inside the leaf-beater main housing 26, and the seated bearing 14 is located above the beating roller. The two ends of the seated bearing 14 are respectively fixedly connected to the leaf-beater main housing 26, and a reversing plate 15 is installed on the column surface of the seated bearing 14.

[0019] It should be noted that the reversing plate 15 is a long strip of metal plate, which is fixedly installed inside the leaf beater by a bearing 14. It can rotate 60° clockwise (counterclockwise). Its function is to guide all the material to one side of the beating roller by rotating clockwise (counterclockwise), thereby improving the material leaf stem separation capability. The bearing 14 is connected to the reversing plate 15 installed inside the main housing 26 of the leaf beater and on the upper part of the beating roller. The angle of the reversing plate 15 is adjusted by the pneumatic control system to send the material to one side of the beating roller, thus solving the problem of material on both sides of the beating roller of the leaf beater.

[0020] A mounting base 21 is installed on the outside of the main housing 26 of the leaf cutter, and a double-eared seat 22 is provided inside the mounting base 21. A cylinder 9 is fixedly installed inside the double-eared seat 22, and a connecting rod 11 is connected to the piston rod end of the cylinder 9. The end of the connecting rod 11 is connected to the bearing 14 with a seat. A pneumatic control system is provided on the outside of the main housing 26 of the leaf cutter.

[0021] It should be noted that the connecting rod 11 is a common metal connector, connected to the bearing 14 with a seat on one side and to the cylinder 9 on the other side. Its function is to connect the bearing 14 with the cylinder 9 and provide support for the cylinder 9 to drive the reversing plate 15 to move. The cylinder 9 is installed on the outside of the blade blower main housing 26, and has its own magnetic switch and mounting base 21. Its lower side is connected to the connecting rod 11. Its function is to provide power for the angle adjustment of the reversing plate 15.

[0022] Please see Figure 3 The pneumatic control system includes a throttle valve 27, a solenoid valve 28, a pressure reducing valve 29, a PU tube 33, a silencer 34, and a limit switch 35. One end of the PU tube 33 is provided with a compressed air inlet pipe, and a threaded two-way valve 31 is provided at the connection between the PU tube 33 and the compressed air inlet pipe. The pressure reducing valve 29 and the solenoid valve 28 are installed on the outside of the PU tube 33. A silencer 34 is provided on the outside of the solenoid valve 28. The end of the solenoid valve 28 away from the PU tube 33 forms two connecting pipes, and the ends of the two connecting pipes are respectively connected to the throttle valve 27. The ends of the two throttle valves 27 are connected to the cylinder 9 through a compression pipeline. A limit switch 35 is provided on the outside of the cylinder 9.

[0023] It should be noted that the device of this utility model is equipped with a controller for control. The electrical control part uses a Siemens S7-1500 series PL controller with PROFITNET interface and modular programming to realize on-site operable control. This utility model is based on the pneumatic control principle, using compressed air to drive the reversing plate 15 to move and adjust the distribution of material in the leaf beater. According to the incoming material and the rotation direction of the beating roller, the operator sets the angle of the reversing plate 15. The pneumatic control system determines the thrust and pull of the piston rod of the cylinder 9 according to the magnitude of the working force. The cylinder 9 drives the bearing 14 with seat through the connecting rod 11 to move, thereby controlling the adjustment angle of the reversing plate 15. When the material falls into the leaf beater, under the adjustment of the reversing plate 15, the material falls evenly to one side of the beating roller, improving the leaf beating effect. At the same time, the material is buffered under the action of the reversing plate 15, reducing the wear on the beating roller.

[0024] Please see Figure 3 A shut-off valve 30 is installed on the outside of the PU tube 33 between the threaded tee 31 and the pressure reducing valve 29.

[0025] It should be noted that the shut-off valve 30 mainly controls the switching of airflow, that is, cutting off or connecting the flow path of compressed air. It can realize the disconnection or restoration of airflow in the pneumatic system, thereby effectively controlling the working status of pneumatic equipment.

[0026] Please see Figure 3 Both ends of the pressure reducing valve 29 are provided with a first PC threaded straight-through 32, and the connecting end of the cylinder 9 is provided with a second PC threaded straight-through 36.

[0027] It should be noted that the first PC thread straight-through 32 and the second PC thread straight-through 36 can provide a stable and tight connection, which can ensure that the connection between the pressure reducing valve 29 and the cylinder 9 and the pipeline is not easy to loosen or leak, thereby improving the sealing and reliability of the system. In addition, the design of the first PC thread straight-through 32 and the second PC thread facilitates quick installation and disassembly, simplifying the maintenance and repair of the equipment.

[0028] Please see Figure 2 A first observation window 1 is provided on one side of the main body 26 of the leaf cutter, and a second observation window 2 is provided on one side of the main body 26 of the leaf cutter located on the vertical plane of the first observation window 1.

[0029] It should be noted that the main housing 26 of the leaf cutter is equipped with a first observation window 1 and a second observation window 2, which facilitates the operator to observe the internal condition of the equipment, detect problems in a timely manner, and handle them.

[0030] Please see Figure 2 An external light is provided on the exterior of the leaf trimmer main housing 26, and a lampshade 6 is provided on the surface of the leaf trimmer main housing 26 outside the light.

[0031] It should be noted that the design of the lighting and lampshade 6 increases the visibility of the working environment and improves the safety and convenience of operation.

[0032] Please see Figure 2 The piston rod end of cylinder 9 is equipped with a Y-type double elbow joint 10, and the end of connecting rod 11 is rotatably connected to the Y-type double elbow joint 10.

[0033] It should be noted that a Y-type double elbow joint 10 is installed at the end of the piston rod of cylinder 9, and the connecting rod 11 is connected to cylinder 9 through this joint. This design makes the connection of the pneumatic system more flexible and avoids damage or uneven movement caused by excessive fixation.

[0034] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pneumatic hopper feeding device suitable for leaf trimming units, characterized in that, The device comprises a threshing device main box (26), a bearing (14) is arranged in the threshing device main box (26), and the bearing (14) is located above a threshing roller; the two ends of the bearing (14) are fixedly connected with the threshing device main box (26) respectively; a reversing plate (15) is arranged on the column surface of the bearing (14); a mounting seat (21) is arranged outside the threshing device main box (26), and a double-ear ring seat (22) is arranged in the mounting seat (21); a pneumatic cylinder (9) is fixedly arranged in the double-ear ring seat (22); a connecting rod (11) is connected to the end of the piston rod of the pneumatic cylinder (9); the end of the connecting rod (11) is connected with the bearing (14); and a pneumatic control system is arranged outside the threshing device main box (26).

2. A device for regulating the flow of material from a pneumatic hopper unit of a thresher according to claim 1, characterized in that: The pneumatic control system comprises a throttle valve (27), a solenoid valve (28), a pressure reducing valve (29), a PU pipe (33), a silencer (34) and a travel switch (35); one end of the PU pipe (33) is provided with a compressed air inlet pipe; the connection position of the PU pipe (33) and the compressed air inlet pipe is provided with a threaded two-way pipe (31); the outer side of the PU pipe (33) is provided with the pressure reducing valve (29) and the solenoid valve (28); the outer side of the solenoid valve (28) is provided with the silencer (34); the end of the solenoid valve (28) away from the PU pipe (33) forms two connecting pipes; the ends of the two connecting pipes are respectively connected with the throttle valve (27); the ends of the two throttle valves (27) are connected with the pneumatic cylinder (9) through a compressed pipe; and the outer side of the pneumatic cylinder (9) is provided with the travel switch (35).

3. A device for regulating the flow of material from a pneumatic hopper unit of a thresher according to claim 2, characterized in that: A cut-off valve (30) is arranged outside the PU pipe (33) between the threaded two-way pipe (31) and the pressure reducing valve (29).

4. A device for regulating the flow of material from a pneumatic hopper unit of a thresher according to claim 3, characterized in that: First PC threaded straight pipes (32) are arranged at the two ends of the pressure reducing valve (29); and a second PC threaded straight pipe (36) is arranged at the connecting end of the pneumatic cylinder (9).

5. A device for regulating the flow of material from a pneumatic hopper for use in a thresher unit according to claim 1, characterized in that: A first observation window (1) is arranged on the threshing device main box (26); and a second observation window (2) is arranged on the side of the threshing device main box (26) perpendicular to the first observation window (1).

6. A device for regulating the flow of material from a pneumatic hopper for use in a thresher unit according to claim 1, characterized in that: An illuminating lamp is arranged outside the threshing device main box (26); and a lampshade (6) is arranged outside the illuminating lamp on the surface of the threshing device main box (26).

7. A device for regulating the flow of material from a pneumatic hopper unit of a thresher according to claim 2, characterized in that: A Y-shaped double elbow joint (10) is arranged at the end of the piston rod of the pneumatic cylinder (9); and the end of the connecting rod (11) is rotationally connected with the Y-shaped double elbow joint (10).

Images