Liftable modular aeration filler combination device

Abstract

The utility model provides a liftable modular aeration filler combination device which comprises a rack, a plurality of groups of biological filler modules distributed in a matrix are mounted on the rack, aeration branch pipes are laid at the bottom of the rack and below the biological filler modules, microporous aeration discs which are arranged upwards and right opposite to the biological filler modules are uniformly mounted on the aeration branch pipes, and the microporous aeration discs are connected with the biological filler modules. A vertically-arranged guide rod is installed on the machine frame, the main aeration pipe is fixed to the guide rod in the vertical direction, a flange connecting opening is reserved in the top of the main aeration pipe, and the bottom of the main aeration pipe is connected with the aeration branch pipe. The liftable modular aeration filler combination device is simple in structure and reasonable in design, adopts modular design, is easy to mount and maintain, and can achieve the target of optimizing the operation efficiency of a biological contact oxidation system by uniformly laying the microporous aeration discs below the biological filler modules and reasonably controlling the aeration rate.

Description

TECHNICAL FIELD

[0001] The utility model relates to wastewater treatment equipment technical field, concretely relates to a lifting type modularization aeration filler combination device. BACKGROUND

[0002] The core of biological contact oxidation method is the formation of biofilm and the action of microorganisms. Biofilm is a complex ecological system composed of microorganisms, water, gas and solid suspended matter. When wastewater enters the biological contact oxidation tank, the organic matter in the wastewater is adsorbed and decomposed by the microorganisms on the biofilm, and energy and carbon dioxide are generated at the same time. When the biofilm grows to a certain thickness, the microorganisms near the filler wall will perform anaerobic metabolism due to lack of oxygen, and the gas generated and the scouring effect of aeration will cause the biofilm to fall off and promote the growth of new biofilm, forming the metabolism of biofilm.

[0003] As an important method of biological treatment, biological contact oxidation method is developing a series of new treatment processes and structures, gradually overcoming the shortcomings of traditional biological contact oxidation process, and making great progress in theory and practice.

[0004] Compared with the traditional treatment process, the biological contact oxidation treatment process has the following main advantages:

[0005] ① The microorganisms on the biofilm can quickly adsorb and decompose the organic matter in the wastewater, and the treatment efficiency is high;

[0006] ② The biofilm has good impact resistance, and can stably treat wastewater with large water quality fluctuations;

[0007] ③ The biofilm can be renewed and kept active through natural ventilation and artificial aeration, prolonging the service life of the reactor.

[0008] In general, biological contact oxidation method has a series of advantages such as high treatment efficiency, small land occupation, strong impact resistance and less sludge production, and is suitable for various types of wastewater treatment, including municipal wastewater, industrial wastewater, aquaculture wastewater, etc. However, biological contact oxidation method also has its disadvantages:

[0009] ① The thickness and structure of the biofilm will change with the running time and water quality, and need to be cleaned and maintained regularly;

[0010] ② There are certain difficulties in maintaining and replacing the filler, and the operation is relatively complex, which requires professional management and maintenance;

[0011] ③ The maintenance cost is large, and general maintenance needs to empty the wastewater in the tank, which requires the factory to stop production to cooperate, and the production cycle of some factories is long, which reduces the economic benefit. INVENTION CONTENTS

[0012] In order to overcome the defects of the prior art, the utility model provides a kind of liftable modular aeration filler combination device, simple structure, reasonable in design, using modular design, installation, maintenance is easy, and by evenly laying microporous aeration disc under biological filler module, can reasonably control aeration quantity, can realize the goal of optimizing biological contact oxidation system operating efficiency.

[0013] In order to realize the above technical scheme, the utility model provides a kind of liftable modular aeration filler combination device, including: rack, the rack is installed with multiple groups of biological filler module of matrix distribution, the bottom of the rack is laid with aeration branch pipe under biological filler module, the aeration branch pipe is evenly installed with the microporous aeration disc of the biological filler module being set to the up, the rack is installed with the guide rod being set vertically, main aeration pipe is fixed on the guide rod along vertical direction, the top of the main aeration pipe is reserved with flange connecting mouth, and the bottom of the main aeration pipe is connected with aeration branch pipe.

[0014] In the above technical scheme, the rack is cuboid frame, biological filler module uses curtain type biological membrane method, and is tightly bound on the rack, and is matrix distribution, aeration branch pipe is tightly fixed on the rack through fixed pipe clamp and is located under biological filler module, microporous aeration disc is installed on aeration branch pipe, after aeration system and biological filler module module modular assembly, hoist into the reaction tank bottom, then again through the main aeration pipe top reserved with flange connecting mouth and the aeration equipment of outside connection can, in actual work, aeration equipment transports air to aeration branch pipe through main aeration pipe, and reaches the purpose of uniform aeration through microporous aeration disc, ensures that microorganism growth has enough dissolved oxygen, and by reasonably controlling aeration quantity, can realize the goal of optimizing biological contact oxidation system operating efficiency.

[0015] Preferably, the biological filler module includes a biological membrane filler support, the biological membrane filler support is fixed on the rack, the biological membrane filler support is installed with a biological membrane filler cylinder, and the biological membrane filler cylinder is filled with biological membrane filler. Biological filler adopts curtain type structure, so that its surface area is greatly increased, and by reasonable interval layout, solid, liquid and gas three phases are well transmitted, so that excessive peeling of biological membrane caused by water flow impact and influence on treatment effect caused by filler aging or blockage can be effectively avoided.

[0016] Preferably, the aeration branch pipe is tightly fixed on the rack through the fixed pipe clamp, and the main aeration pipe is tightly fixed on the guide rod through the fixed pipe clamp, so that the aeration branch pipe and the main aeration pipe can be quickly and stably fixed.

[0017] Preferably, the top of the rack is installed with an ear to facilitate hoisting of the rack.

[0018] Preferably, the frame is welded from stainless steel square tubing and uses corrosion-resistant stainless steel material. Compared with the traditional carbon steel support, it can overcome the problem of support corrosion that easily occurs when using traditional biological contact oxidation methods, and effectively improve the stability and cost-effectiveness of the reactor.

[0019] Preferably, an inclined support rod is installed between the guide rod and the frame to enhance the connection strength between the guide rod and the frame.

[0020] The beneficial effects of the liftable modular aeration packing assembly device provided by this utility model are as follows:

[0021] (1) Make full use of the structural units and supporting equipment of biological contact oxidation technology; optimize the layout of the original reactor, and install and manage the reactor in a modular and integrated manner so that it can be maintained and parts replaced by hoisting. While enhancing the reactor's processing efficiency and stability, reduce the difficulty of operation, and easily achieve reactor maintenance and upkeep without stopping production, ensuring continuous operation of the plant and achieving the goal of cost reduction and efficiency improvement;

[0022] (2) Through overall layout optimization and modular installation and maintenance, the system is easy to maintain and operate, improving the reliability and stability of the treatment device. When replacing the biofilm packing, the wastewater in the tank can be pumped out without the need for manual replacement, which improves the efficiency of wastewater treatment, enables the plant to operate efficiently without interruption, and increases the plant's profits.

[0023] (3) This device makes the biological contact oxidation method more widely applicable. It is not only suitable for newly built sewage treatment plants, but also convenient for upgrading and transforming existing sewage treatment plants. Without stopping production, structures such as anoxic tanks, hydrolysis acidification tanks, and anaerobic tanks that do not have biofilm formation and aeration functions can be transformed and upgraded into biological contact oxidation tanks. Attached Figure Description

[0024] Figure 1 This is a top view of the present invention.

[0025] Figure 2 for Figure 1 Sectional view of face 1-1.

[0026] Figure 3 for Figure 1 Sectional view of side 2-2.

[0027] Figure 4 This is a schematic diagram of the installation structure of the aeration branch pipe and the microporous aeration disc in this utility model.

[0028] In the diagram: 1. Frame; 2. Biological packing module; 3. Lifting lug; 4. Main aeration pipe; 5. Guide rod; 6. Support rod; 7. Aeration branch pipe; 8. Microporous aeration disc; 9. Fixing pipe clamp. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] Example: A liftable modular aeration packing assembly device.

[0031] Reference Figures 1 to 4 As shown, a liftable modular aeration packing assembly includes: a frame 1, which is welded from stainless steel square tubing. Using corrosion-resistant stainless steel, compared to traditional carbon steel supports, it overcomes the corrosion problem common in traditional biological contact oxidation methods, effectively improving reactor stability and cost-effectiveness. Lifting lugs 3 are installed on the top of the frame 1 for easy overall hoisting. Multiple sets of matrix-distributed biological packing modules 2 are installed on the frame 1. Each biological packing module 2 includes a biofilm packing support fixed to the frame 1. Biofilm packing cylinders are installed on the biofilm packing support and filled with biofilm packing. The biological packing uses a curtain-like structure, greatly increasing its surface area. Through a reasonable spacing layout, the solid, liquid, and gas phases are well transferred, effectively preventing excessive biofilm shedding due to water flow impact and avoiding the impact of packing aging or clogging on treatment efficiency. The bottom of the frame 1, located below the biological packing module 2, is equipped with an aeration branch pipe 7. The aeration branch pipe 7 is fastened to the frame 1 by fixing pipe clamps 9, which can achieve quick and stable fixation of the aeration branch pipe 7. Microporous aeration discs 8 are evenly installed on the aeration branch pipe 7, facing upwards and directly towards the biological packing module 2. In actual operation, the microporous aeration discs 8 achieve uniform aeration, ensuring sufficient dissolved oxygen for microbial growth. Vertically arranged guide rods 5 are installed on the frame 1. The main aeration pipe 4 is fastened to the guide rods 5 by fixing pipe clamps 9, which can achieve quick and stable fixation of the main aeration pipe 4. A flange connection port is reserved at the top of the main aeration pipe 4 to facilitate quick connection between the main aeration pipe 4 and external aeration equipment after the frame 1 is fixed. The bottom of the main aeration pipe 4 is connected to the aeration branch pipe 5. An inclined support rod 6 is installed between the guide rod 5 and the frame 1 to enhance the connection strength between the guide rod 5 and the frame 1.

[0032] In this embodiment, the frame 1 is welded from stainless steel square tubes into a cuboid frame and is equipped with lifting lugs 3 for easy overall hoisting. The biological packing module 2 adopts a curtain-type biofilm method, which is tightly bound to the frame 1 and distributed in a matrix. The aeration branch pipe 7 is clamped to the frame 1 by fixing pipe clamps 9 and is located below the biological packing module 2. The microporous aeration disc 8 is installed on the aeration branch pipe 7. In actual installation, after the aeration system and the biological packing module are modularly assembled, they are hoisted into the bottom of the reaction tank, and then connected to the external aeration equipment through the flange connection port reserved at the top of the main aeration pipe 4. In actual operation, the aeration equipment delivers air to the aeration branch pipe 7 through the main aeration pipe 4 and achieves uniform aeration through the microporous aeration disc 8 to ensure that there is enough dissolved oxygen for microbial growth. By reasonably controlling the aeration volume, the goal of optimizing the operating efficiency of the biological contact oxidation system can be achieved.

[0033] This device fully utilizes the structural units and supporting equipment of biological contact oxidation technology; it optimizes the layout of the original reactor by modularizing and integrating the reactor for installation and management, allowing for maintenance and parts replacement via hoisting. While enhancing reactor processing efficiency and stability, it reduces operational complexity, enabling easy reactor repair and maintenance without shutdowns, ensuring continuous plant operation, and achieving cost reduction and efficiency improvement.

[0034] This device also features optimized overall layout and modular installation and maintenance, facilitating system upkeep and improving reliability and stability. When replacing the biofilm packing material, it can be lifted out of the tank without emptying the wastewater, allowing for easy manual replacement and improving wastewater treatment efficiency. This enables uninterrupted, high-efficiency operation and increases plant profits.

[0035] This device broadens the application of biological contact oxidation, making it suitable not only for newly built wastewater treatment plants but also for upgrading existing ones. Without interrupting production, structures such as anoxic tanks, hydrolysis acidification tanks, and anaerobic tanks lacking biofilm formation and aeration functions can be converted into biological contact oxidation tanks. Furthermore, the size and spacing of the membrane modules can be customized according to actual site dimensions and flexibly allocated based on water quality, quantity, and treatment effect requirements, making this reactor suitable for various types of wastewater treatment and offering broader application prospects.

[0036] The above description is only a preferred embodiment of the present utility model. However, the present utility model should not be limited to the content disclosed in the embodiment and the accompanying drawings. Therefore, any equivalent or modified embodiments made without departing from the spirit disclosed in the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A liftable modular aerated packing assembly comprising a frame, characterised in that: The rack is provided with a plurality of groups of biological filler modules arranged in a matrix, an aeration branch pipe is laid under the biological filler modules at the bottom of the rack, a microporous aeration disc is uniformly arranged on the aeration branch pipe and faces the biological filler modules upward, a guide rod is vertically arranged on the rack, a main aeration pipe is fixed on the guide rod in the vertical direction, a flange connecting port is reserved at the top of the main aeration pipe, and the bottom of the main aeration pipe is connected with the aeration branch pipe. The biological filler module comprises a biofilm filler support fixed on the rack, and a biofilm filler cylinder is arranged on the biofilm filler support and filled with biofilm fillers.

2. The liftable modular aerated media pack combination apparatus of claim 1, wherein: The aeration branch pipe is tightly fixed on the rack by a fixed pipe clamp, and the main aeration pipe is tightly fixed on the guide rod by a fixed pipe clamp.

3. The liftable modular aerated media pack combination apparatus of claim 1, wherein: Lifting lugs are arranged on the top of the rack.

4. The liftable modular aerated media pack combination apparatus of claim 1, wherein: The rack is welded by stainless steel square tubes.

5. The liftable modular aerated media pack combination apparatus of claim 1, wherein: A support rod is arranged between the guide rod and the rack in an inclined manner.

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