Biological fermentation device

By using a spiral blade agitator and a rotating shaft for gas supply, the problems of high shear force and low oxygen transfer efficiency in existing bio-fermenters are solved, achieving low-damage and high-efficiency mixing.

CN223983633UActive Publication Date: 2026-03-10SHAOXING BAOLONGSHAN WINE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing stirred tanks for bio-fermentation experience high shear forces during stirring, which can damage cells, and also result in uneven gas distribution and low oxygen transfer efficiency.

Method used

It adopts a spiral blade stirring structure and a rotating shaft design. The spiral blade is driven by a motor to generate axial flow. Combined with the air supply from the hollow shaft, it improves the mixing effect and increases the gas-liquid contact area.

Benefits of technology

It reduces the damage to cells caused by shear forces and improves oxygen transfer efficiency and gas-liquid contact area.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a biological fermentation device which comprises a fermentation tank, a support is fixedly installed at the lower end of the fermentation tank, an exhaust valve and a pressure gauge are installed on one side of the outer surface of the upper end of the fermentation tank, a feeding port is formed in the front end of the outer surface of the upper end of the fermentation tank, and a stirring air inlet structure is installed at the upper end of the fermentation tank. The stirring air inlet structure comprises a transmission case, a rotating shaft, a spiral blade, a motor, a hollow shaft, a first one-way exhaust valve, a second one-way exhaust valve, an air inlet pipe, a pneumatic rotating connector, an air passing hole, a worm gear and a worm. According to the biological fermentation device disclosed by the utility model, the spiral blades are driven to rotate through the operation of the motor, strong axial flow is generated through the spiral blades, the mixing effect is improved, the damage of shearing force to cells is reduced, and an air supply line is designed on the rotating shaft and the hollow shaft at the bottom, so that the oxygen transmission efficiency is improved, and the air-liquid contact area is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to biological fermentation tank technical field, concretely is a biological fermentation device. BACKGROUND

[0002] The biological fermentation stirring tank in the prior art uniformly mixes materials through stirring, and is commonly used in fermentation processes requiring high oxygen.

[0003] However, when the stirrer driven by the motor is used to stir the materials in the tank body in the prior art, the shear force is large, and the biological cells are greatly damaged, and in the prior art, a pipeline needs to be separately laid for gas supply, thereby increasing the production cost, and the gas is generally supplied at the bottom of the tank body, and the gas-liquid contact rate is low.

[0004] Therefore, the utility model provides a biological fermentation device. UTILITY MODEL CONTENTS

[0005] (I) technical problem solved

[0006] In view of the deficiencies in the prior art, the utility model provides a biological fermentation device, which reduces the damage of shear force to cells, improves the gas distribution design, improves the oxygen transfer efficiency, increases the gas-liquid contact area and has the advantages of effectively solving the problems in the background art.

[0007] (II) technical scheme

[0008] To achieve the above-mentioned purpose, the utility model takes the technical scheme that a biological fermentation device comprises a fermentation tank, a support is fixedly installed at the lower end of the fermentation tank, an exhaust valve and a pressure gauge are installed on one side of the outer surface of the upper end of the fermentation tank, a feeding opening is arranged at the front end of the outer surface of the upper end of the fermentation tank, a stirring gas inlet structure is installed at the upper end of the fermentation tank, the stirring gas inlet structure comprises a transmission box, a rotating shaft, a spiral blade, a motor, a hollow shaft, a first one-way exhaust valve, a second one-way exhaust valve, a gas inlet pipe, a pneumatic rotary joint, a gas passage hole, a worm wheel and a worm, the lower end of the rotating shaft extends into the interior of the fermentation tank, the transmission box is fixedly installed at the middle part of the outer surface of the upper end of the fermentation tank, and the motor is fixedly installed on one side of the outer surface of the transmission box.

[0009] Preferably, the upper part of the rotating shaft extends into the transmission box, the worm wheel and the worm are located in the interior of the transmission box, the worm is located on one side of the outer surface of the worm wheel, a shaft coupling is arranged between the worm and the motor, one end of the outer surface of the worm is fixedly connected with one end of the output shaft of the motor through the shaft coupling, a sealing bearing is arranged between the worm and the transmission box, and the worm is rotatably connected with the transmission box through the sealing bearing.

[0010] Preferably, one side outer surface of the worm is engaged with one side outer surface of a worm gear, the worm gear is fixedly installed on the outer wall of the upper part of the rotating shaft, the rotating shaft is provided with a sealing bearing between the transmission case and the fermentation tank, and the rotating shaft is rotationally connected with the transmission case and the fermentation tank through the sealing bearing.

[0011] Preferably, the air inlet pipe is fixedly installed on the outer surface of the upper end of the rotating shaft, and the pneumatic rotary joint is fixedly installed on the outer surface of the upper end of the air inlet pipe.

[0012] Preferably, the air outlet hole is arranged in the inner part of the rotating shaft, the inner cavity of the air inlet pipe is communicated with the air outlet hole, the hollow shaft is fixedly installed on the outer surface of the lower end of the rotating shaft, and the bottom of the air outlet hole is communicated with the inner cavity of the rotating shaft.

[0013] Preferably, the second one-way exhaust valve is fixedly installed on the outer wall of the rotating shaft, the spiral blade is fixedly installed on the outer wall of the rotating shaft, and the first one-way exhaust valve is fixedly installed on the outer wall of the hollow shaft.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides a biological fermentation device, has the following beneficial effects:

[0016] 1. The biological fermentation device, the rotation of motor drives the rotation of spiral blade, the strong axial flow is generated through the spiral blade, the mixing effect is improved, and the damage of shear force to cells is reduced.

[0017] 2. The biological fermentation device, the air supply line is designed on the rotating shaft and the hollow shaft at the bottom, the oxygen transfer efficiency is improved, and the gas-liquid contact area is increased. DETAILED DESCRIPTION

[0018] Figure 1 It is whole structure schematic view of the biological fermentation device.

[0019] Figure 2 It is structure schematic view of the stirring air inlet structure in the biological fermentation device.

[0020] Figure 3 It is upper structure schematic view of the stirring air inlet structure in the biological fermentation device.

[0021] Figure 4 It is side view sectional view of the hollow shaft in the biological fermentation device.

[0022] Figure 5 It is top view sectional view of the transmission case in the biological fermentation device.

[0023] In the diagram: 1. Fermentation tank; 2. Support frame; 3. Feed port; 4. Exhaust valve; 5. Pressure gauge; 6. Stirring and air intake structure; 7. Transmission box; 8. Rotating shaft; 9. Spiral blade; 10. Motor; 11. Hollow shaft; 12. First one-way exhaust valve; 13. Second one-way exhaust valve; 14. Air inlet pipe; 15. Pneumatic rotary joint; 16. Air vent; 17. Worm gear; 18. Worm. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] This embodiment is a bio-fermentation device.

[0026] like Figures 1-5 As shown, the system includes a fermenter 1, with a bracket 2 fixedly installed at the lower end of the fermenter 1. An exhaust valve 4 and a pressure gauge 5 are installed on one side of the upper outer surface of the fermenter 1. A feeding port 3 is provided at the front end of the upper outer surface of the fermenter 1. A stirring and air-intake structure 6 is installed at the upper end of the fermenter 1. The stirring and air-intake structure 6 includes a transmission box 7, a rotating shaft 8, a spiral blade 9, a motor 10, a hollow shaft 11, a first one-way exhaust valve 12, a second one-way exhaust valve 13, an air inlet pipe 14, a pneumatic rotary joint 15, an air outlet 16, a worm gear 17, and a worm 18. The lower end of the rotating shaft 8 extends into the interior of the fermenter 1. The transmission box 7 is fixedly installed in the middle of the upper outer surface of the fermenter 1, and the motor 10 is fixedly installed on one side of the outer surface of the transmission box 7.

[0027] The upper part of the rotating shaft 8 extends into the transmission box 7. Both the worm 18 and the worm wheel 17 are located inside the transmission box 7. The worm 18 is located on one side of the outer surface of the worm wheel 17. A coupling is provided between the worm 18 and the motor 10. One end of the outer surface of the worm 18 is fixedly connected to one end of the outer surface of the output shaft of the motor 10 via the coupling. A sealed bearing is provided between the worm 18 and the transmission box 7, and the worm 18 is rotatably connected to the transmission box 7 via the sealed bearing. One side of the outer surface of the worm 18 meshes with one side of the outer surface of the worm wheel 17. The worm wheel 17 is fixedly installed on the outer wall of the upper part of the rotating shaft 8. Couplings are provided between the rotating shaft 8 and the transmission box 7 and the fermentation tank 1. A sealed bearing is used to rotatably connect the rotating shaft 8 to the transmission box 7 and the fermentation tank 1. The air inlet pipe 14 is fixedly installed on the upper outer surface of the rotating shaft 8, and the pneumatic rotary joint 15 is fixedly installed on the upper outer surface of the air inlet pipe 14. The air outlet 16 is opened inside the rotating shaft 8, and the inner cavity of the air inlet pipe 14 is connected to the air outlet 16. The hollow shaft 11 is fixedly installed on the lower outer surface of the rotating shaft 8, and the bottom of the air outlet 16 is connected to the inner cavity of the rotating shaft 8. The second one-way exhaust valve 13 is fixedly installed on the outer wall of the rotating shaft 8, the spiral blade 9 is fixedly installed on the outer wall of the rotating shaft 8, and the first one-way exhaust valve 12 is fixedly installed on the outer wall of the hollow shaft 11.

[0028] It should be noted that this utility model is a biological fermentation device. The fermentation tank 1, exhaust valve 4, and pressure gauge 5 described in this document are all existing technologies and can be effectively understood by those skilled in the art. Further details are omitted. The stirring and air intake structure 6 and the pneumatic rotary joint 15 are connected to an external gas pumping device, typically allowing air or pure oxygen to enter. The pneumatic rotary joint 15 has a 360-degree rotation capability, ensuring that the gas pipe will not become entangled under various motion conditions. The motor 10 drives the worm gear 18 to rotate, and the worm gear 18 meshes with the worm wheel 17. The worm gear 18 drives the rotating shaft 8 to rotate through the worm wheel 17, which in turn drives the spiral blade 9 to rotate. The spiral blade 9 generates a strong axial flow, improving the mixing effect and reducing shear force damage to cells. Gas enters the air outlet 16 inside the rotating shaft 8 through the air inlet pipe 14, and is then discharged through the first one-way exhaust valve 12 and the second one-way exhaust valve 13. Combined with the stirring of the spiral blade 9, this improves oxygen transfer efficiency and increases the gas-liquid contact area.

[0029] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A biological fermentation device, comprising a fermentation tank (1), a support (2) is fixedly installed at the lower end of the fermentation tank (1), an exhaust valve (4) and a pressure gauge (5) are installed on one side of the outer surface of the upper end of the fermentation tank (1), a feeding port (3) is arranged at the front end of the outer surface of the upper end of the fermentation tank (1), characterized in that: The upper end of the fermentation tank (1) is provided with a stirring and air inlet structure (6), which comprises a transmission box (7), a rotating shaft (8), a spiral blade (9), a motor (10), a hollow shaft (11), a first one-way exhaust valve (12), a second one-way exhaust valve (13), an air inlet pipe (14), a pneumatic rotary joint (15), an air hole (16), a worm gear (17) and a worm (18). The lower end of the rotating shaft (8) extends into the interior of the fermentation tank (1), and the transmission box (7) is fixedly installed on the middle part of the outer surface of the upper end of the fermentation tank (1). The motor (10) is fixedly installed on one side of the outer surface of the transmission box (7).

2. The bio-fermentation device according to claim 1, wherein: The upper part of the rotating shaft (8) extends into the transmission box (7), and the worm (18) and the worm gear (17) are located in the interior of the transmission box (7). The worm (18) is located on one side of the outer surface of the worm gear (17), and a shaft coupling is arranged between the worm (18) and the motor (10). One end of the outer surface of the worm (18) is fixedly connected with one end of the output shaft of the motor (10) through the shaft coupling. A sealing bearing is arranged between the worm (18) and the transmission box (7), and the worm (18) is rotatably connected with the transmission box (7) through the sealing bearing.

3. The biofermentation device of claim 2, wherein: One side of the outer surface of the worm (18) is engaged with one side of the outer surface of the worm gear (17), and the worm gear (17) is fixedly installed on the outer wall of the upper part of the rotating shaft (8). Sealing bearings are arranged between the rotating shaft (8) and the transmission box (7) and the fermentation tank (1), and the rotating shaft (8) is rotatably connected with the transmission box (7) and the fermentation tank (1) through the sealing bearings.

4. The bioreactor of claim 3, wherein: The air inlet pipe (14) is fixedly installed on the upper end of the outer surface of the rotating shaft (8), and the pneumatic rotary joint (15) is fixedly installed on the upper end of the outer surface of the air inlet pipe (14).

5. The biofermentation device of claim 4, wherein: The air hole (16) is formed in the interior of the rotating shaft (8), the inner cavity of the air inlet pipe (14) is communicated with the air hole (16), the hollow shaft (11) is fixedly installed on the lower end of the outer surface of the rotating shaft (8), and the bottom of the air hole (16) is communicated with the inner cavity of the rotating shaft (8).

6. The biofermentation device of claim 5, wherein: The second one-way exhaust valve (13) is fixedly installed on the outer wall of the rotating shaft (8), the spiral blade (9) is fixedly installed on the outer wall of the rotating shaft (8), and the first one-way exhaust valve (12) is fixedly installed on the outer wall of the hollow shaft (11).