Oiling jig for steel wire rope machining

By designing a rotating cylinder and a support ring with a dispersion hole structure for the oiling fixture, the problem of uneven oiling of steel wire ropes was solved, achieving uniform application of protective oil and improving oiling efficiency and protective effect.

CN223983892UActive Publication Date: 2026-03-10广元市耀顺建设工程有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

When protective oil is applied to steel wire ropes after processing, the oil has difficulty penetrating the interior, leading to internal corrosion.

Method used

An oiling fixture was designed, which disperses and supports the steel wire strip through the support ring dispersion hole inside the rotating cylinder, and intermittently replenishes protective oil using the oil delivery box and oil leakage hole, combined with the sponge ring limiting to ensure uniform oil application.

Benefits of technology

It improves the efficiency of wire rope oiling, ensuring that the protective oil is evenly applied to the outer and inner surfaces of the wire rope to prevent corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oil coating jig for steel wire rope machining, which belongs to the technical field of steel wire rope machining and comprises a jig box and a steel wire rope body. The steel wire rope comprises a steel wire rope body, a jig box is arranged in the steel wire rope body, a rotating cylinder is movably arranged in an inner cavity of the jig box, the two ends of the rotating cylinder penetrate to the outer side of the jig box, a supporting ring is fixed to the inner cavity of the rotating cylinder, a plurality of sets of dispersing holes are formed in the supporting ring, and the steel wire rope body is composed of a plurality of strands of steel wire strips. The steel wire strips are dispersedly supported, so that the part, in the rotating cylinder, of the steel wire rope body is temporarily dispersed, the steel wire rope body is dragged to penetrate through the steel wire rope body, due to the fact that the steel wire strips are in a spiral shape, a supporting ring needs to rotate to ensure that the steel wire rope body starts to move, and then the supporting ring drives the rotating cylinder to rotate; the rotating table is aligned with an oil leakage hole in the oil conveying channel box, so that intermittent protection oil supplementation in the rotating cylinder of the box is facilitated, and the oiling efficiency of the steel wire rope is improved.
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Description

Technical Field

[0001] This utility model relates to the field of wire rope processing technology, specifically to an oiling fixture for wire rope processing. Background Technology

[0002] A wire rope is a helical bundle of steel wires twisted together according to specific rules, meeting requirements for mechanical properties and geometric dimensions. It consists of steel wires, a core, and lubricant. The process involves first twisting multiple layers of steel wires into strands, then winding a certain number of strands around the core to form a helical shape. In material handling machinery, it is used for lifting, traction, tensioning, and load-bearing. Wire ropes are characterized by high strength, light weight, smooth operation, and resistance to sudden breakage, ensuring reliable operation.

[0003] After the steel wire rope is processed, it needs to be coated with protective oil. However, because the steel wire rope has multiple strands of steel wire twisted together and the wires are tightly attached to each other, the protective oil cannot penetrate into the interior. As a result, the inside of the steel wire cannot be coated, which can easily cause the steel wire rope to corrode from the inside. Therefore, an oiling jig for steel wire rope processing is needed to assist in the process. Utility Model Content

[0004] The purpose of this utility model is to provide an oiling fixture for steel wire rope processing. By dispersing one end of the steel wire rope body into steel wire strips, and then using the steel wire strips to pass through the dispersion holes on the support ring, the steel wire strips are dispersed and supported. The steel wire strips can be immersed in protective oil. By pulling the steel wire rope body, the dispersed steel wire strips can be twisted together to form the steel wire rope body. This fixture has a simple structure and is easy to use, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an oiling fixture for steel wire rope processing, comprising:

[0006] Fixture box and wire rope body;

[0007] The jig box has a rotating cylinder movably mounted inside its cavity. Both ends of the rotating cylinder extend to the outside of the jig box. A support ring is fixed inside the rotating cylinder, and multiple sets of dispersion holes are opened on the support ring. The steel wire rope body is composed of multiple strands of steel wire, which are located inside the dispersion holes. An oil storage tank is provided at the top of the jig box, and an oil delivery channel box is connected to the bottom of the oil storage tank. The bottom of the oil delivery channel box extends to the inside of the jig box and fits against the outside of the rotating cylinder. Oil leakage holes are correspondingly opened on the oil delivery channel box and the rotating cylinder.

[0008] Preferably, two sets of limiting rings are fixed on the rotating cylinder, and a limiting groove is opened inside the fixture box, with the limiting ring located in the limiting groove.

[0009] Preferably, the inner cavity of the oil delivery channel box is rotatably connected to a rotating shaft via a bearing, a movable baffle is fixed to the outside of the rotating shaft, and one end of the rotating shaft extends through to the outside of the oil delivery channel box and is fixed with a handle.

[0010] Preferably, the inner cavity of the rotating cylinder is provided with mounting grooves at both ends, and a sponge ring is installed in the mounting groove, which is sleeved on the outside of the wire rope body.

[0011] Preferably, a support frame is fixed to the outside of the jig box, the support frame extends upward and is fixedly connected to the outside of the oil storage tank, and the support frame is provided with mounting holes.

[0012] Preferably, the distance from the center of the dispersion hole to the center of the support ring is greater than the radius of the wire rope body, and the diameter of the dispersion hole is greater than the diameter of the wire.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model uses the dispersion holes on the support ring inside the rotating drum to disperse and support the steel wire strips, allowing the steel wire rope body to be temporarily dispersed within the rotating drum. When the steel wire rope body is pulled through, the support ring needs to rotate to ensure the movement of the steel wire rope body because the steel wire strips are in a spiral shape. Then, the support ring drives the rotating drum to rotate, aligning the rotating table with the oil leakage hole on the oil channel box, facilitating the intermittent replenishment of protective oil inside the rotating drum and improving the efficiency of oiling the steel wire rope.

[0015] 2. By setting up the sponge ring, this utility model can not only limit the protective oil in the rotating table and prevent the protective oil from flowing out, but also ensure that the protective oil is evenly distributed on the outer surface of the wire rope body. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;

[0018] Figure 3 This is a cross-sectional perspective view of the jig box of this utility model;

[0019] Figure 4 This is a schematic diagram of the dispersed three-dimensional structure of the rotating cylinder and the sponge ring of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the wire rope body of this utility model.

[0021] The following are the labels in the diagram: 1. Fixture box; 2. Wire rope body; 201. Wire strip; 3. Rotating drum; 4. Support ring; 5. Dispersion hole; 6. Oil storage tank; 7. Oil delivery channel box; 8. Oil leakage hole; 9. Limiting ring; 10. Limiting groove; 11. Rotating shaft; 12. Movable baffle; 13. Mounting groove; 14. Sponge ring; 15. Support frame; 16. Mounting hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] This utility model provides, for example Figures 1-5 The illustrated oiling fixture for wire rope processing includes:

[0024] Fixture box 1 and wire rope body 2;

[0025] A rotating cylinder 3 is movably installed in the inner cavity of the jig box 1. Both ends of the rotating cylinder 3 extend to the outside of the jig box 1. A support ring 4 is fixed in the inner cavity of the rotating cylinder 3. Multiple sets of dispersion holes 5 are opened on the support ring 4. The wire rope body 2 is composed of multiple strands of wire 201. The wire 201 is located in the dispersion holes 5. An oil storage tank 6 is installed on the top of the jig box 1. The bottom of the oil storage tank 6 is connected to an oil delivery channel box 7. The bottom of the oil delivery channel box 7 extends to the inner cavity of the jig box 1 and fits against the outside of the rotating cylinder 3. Oil leakage holes 8 are opened on the oil delivery channel box 7 and the rotating cylinder 3 respectively.

[0026] The steel wire 201 is dispersed and supported by the dispersion holes 5 on the support ring 4 inside the rotating drum 3, so that the part of the steel wire rope body 2 inside the rotating drum 3 is temporarily dispersed. When the steel wire rope body 2 is pulled through, since the steel wire 201 is in a spiral shape, the support ring 4 needs to rotate to ensure that the steel wire rope body 2 can start to move. Then the support ring 4 drives the rotating drum 3 to rotate, so that the rotating table is aligned with the oil leakage hole 8 on the oil channel box 7, which facilitates the intermittent replenishment of protective oil in the rotating drum 3 and improves the efficiency of oiling the steel wire rope.

[0027] Among them, such as Figure 3 As shown:

[0028] Two sets of limiting rings 9 are fixed on the rotating cylinder 3. The fixture box 1 has a limiting groove 10 inside. The limiting rings 9 are located in the limiting groove 10. The limiting rings 9 rotate in the limiting groove 10, which facilitates the limiting of the rotating cylinder 3 and ensures that the rotating cylinder 3 rotates in the fixture box 1. At the same time, it assists the rotating cylinder 3 in rotating and ensures that the wire rope body 2 passes smoothly through the fixture box 1.

[0029] Furthermore, such as Figure 2 As shown:

[0030] The inner cavity of the oil delivery channel box 7 is rotatably connected to a rotating shaft 11 via a bearing. A movable baffle 12 is fixed to the outside of the rotating shaft 11. One end of the rotating shaft 11 extends through to the outside of the oil delivery channel box 7 and is fixed with a handle. The movable baffle 12 is controlled by the rotating shaft 11, which facilitates the cutting off of the protective oil in the oil delivery channel box 7 and prevents the protective oil from continuously flowing out when the wire rope body 2 is installed in the jig box 1.

[0031] Preferred, such as Figure 4 As shown:

[0032] The inner cavity of the rotating drum 3 has mounting grooves 13 at both ends. A sponge ring 14 is installed in the mounting groove 13. The sponge ring 14 is sleeved on the outside of the wire rope body 2. By setting the sponge ring 14, not only can the protective oil in the rotating table be limited to prevent the protective oil from flowing out, but the protective oil can also be evenly distributed on the outer surface of the wire rope body 2.

[0033] It is worth noting that, such as Figure 1 As shown:

[0034] A support frame 15 is fixed to the outside of the jig box 1. The support frame 15 extends upward and is fixedly connected to the outside of the oil storage tank 6. The support frame 15 has a mounting hole 16. With the cooperation of the support frame 15, it is convenient to fix the jig box 1 and the oil storage tank 6. The support frame 15 is fixed through the mounting hole 16 to prevent the device from moving during the traction of the wire rope body 2.

[0035] In a further preferred embodiment, such as Figure 2 and Figure 5 As shown:

[0036] The distance between the center of the dispersion hole 5 and the center of the support ring 4 is greater than the radius of the wire rope body 2, and the diameter of the dispersion hole 5 is greater than the diameter of the wire 201. By limiting the position and diameter of the dispersion hole 5, it is ensured that the wire 201 can pass through and move out smoothly, while also ensuring that the wire 201 on the wire rope body 2 is dispersed, so as to ensure that the protective oil is evenly applied.

[0037] In practical use, one end of the wire rope body 2 is split into multiple groups of wire strips 201, which are then inserted into one end of the rotating drum 3. The wire strips 201 are passed through the dispersion hole 5 and removed from the other end of the rotating drum 3. At the same time, the outgoing wire strips 201 are twisted back into the wire rope body 2. The wire rope body 2 is then pulled, and the handle is rotated. The rotating shaft 11 drives the baffle to rotate. The oil storage tank 6 is connected to the jig box 1 through the oil channel box 7. Since the wire strips 201 are in a spiral shape, as the wire rope body 2 is pulled, the wire strips 201 drive the support ring 4 to rotate. The support ring 4 then drives the rotating drum 3 to rotate, so that the oil leakage hole 8 on the rotating drum 3 is intermittently connected with the oil leakage hole 8 at the bottom of the oil channel box 7, ensuring that the protective oil flows smoothly into the rotating drum 3 and coats the outer surface of the dispersed wire strips 201 with an oil film.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An oiling fixture for steel wire rope processing, characterized in that, Include: Jig box (1) and steel wire rope body (2); The inner cavity of the jig box (1) movably provided with a rotating cylinder (3), both ends of the rotating cylinder (3) through to the outside of the jig box (1), the inner cavity of the rotating cylinder (3) is fixed with a support ring (4), a plurality of dispersion holes (5) are formed in the support ring (4), the steel wire rope body (2) is composed of a plurality of steel wire strips (201), the steel wire strip (201) is located in the dispersion hole (5), the top of the jig box (1) is provided with an oil storage tank (6), the bottom of the oil storage tank (6) is communicated with an oil conveying channel tank (7), the bottom of the oil conveying channel tank (7) is through to the inner cavity of the jig box (1) and is attached to the outside of the rotating cylinder (3), the oil conveying channel tank (7) and the rotating cylinder (3) are correspondingly provided with oil leakage holes (8).

2. The oiling jig for steel wire rope processing according to claim 1, characterized in that: Two groups of limiting rings (9) are fixed on the rotating cylinder (3), the inside of the jig box (1) is provided with a limiting groove (10), the limiting ring (9) is located in the limiting groove (10).

3. The oiling tool for steel wire rope processing according to claim 1, characterized in that: The inner cavity of the oil conveying channel tank (7) is rotatably connected with a rotating shaft (11) through a bearing, the outer side of the rotating shaft (11) is fixed with a movable baffle (12), one end of the rotating shaft (11) penetrates to the outside of the oil conveying channel tank (7) and is fixed with a rotating handle.

4. The oiling tool for steel wire rope processing according to claim 1, characterized in that: Both ends of the inner cavity of the rotating cylinder (3) are provided with mounting grooves (13), the mounting grooves (13) are installed with sponge rings (14), the sponge rings (14) are sleeved on the outside of the steel wire rope body (2).

5. The oiling tool for steel wire rope processing according to claim 1, characterized in that: The outer side of the jig box (1) is fixed with a support frame (15), the support frame (15) extends upward and is fixedly connected with the outer side of the oil storage tank (6), the support frame (15) is provided with a mounting hole (16).

6. The oiling tool for steel wire rope processing according to claim 1, characterized in that: The distance between the center of the dispersion hole (5) and the center of the support ring (4) is greater than the radius of the steel wire rope body (2), the aperture of the dispersion hole (5) is greater than the diameter of the steel wire strip (201).