Vehicle lamp with double heat dissipation function

By introducing a dual heat dissipation structure consisting of a copper substrate, a heat sink assembly, and a cooling fan into the vehicle headlight, the problem of heat accumulation in the headlight is solved, achieving efficient heat dissipation, extending the lifespan of the headlight, and improving its reliability.

CN223985084UActive Publication Date: 2026-03-10GUANGZHOU YIHE HARDWARE PRODUCTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The heat generated by the headlights during illumination cannot be effectively dissipated, leading to heat buildup, reduced lifespan, and potential damage to internal electrical components and plastics.

Method used

It adopts a dual heat dissipation structure, including a copper substrate, a heat sink assembly, and a cooling fan. The heat sink assembly increases the heat dissipation area, and the cooling fan dissipates heat. Combined with the reflector cup and lens design, it improves heat dissipation efficiency.

Benefits of technology

It effectively dissipates heat from inside the headlights, extends their lifespan, prevents damage to electrical components and plastics, and improves the reliability and lifespan of the headlights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of vehicle lamps, in particular to a vehicle lamp with double heat dissipation, which comprises a first shell, a second shell, a reflection cup, a heat dissipation fin group, a heat dissipation fan, a socket and a fixing frame, a notch is arranged on the outer side of the first shell, and the reflection cup is placed at the notch of the first shell. A copper substrate is clamped between the first shell and the second shell, the front surface and the back surface of the copper substrate are each provided with one cooling fin set in an embedded mode, the edge of one end of the copper substrate is connected with a cooling fan, and one end of the first shell and one end of the second shell are each provided with a socket in an embedded mode; heat is absorbed through the cooling fin sets on the upper side and the lower side, the heat dissipation area can be increased through the cooling fin sets besides heat absorption, and when the cooling fin sets diffuse the absorbed heat outwards, the heat is further guided out through the cooling fan, so that the heat accumulated in the heat dissipation device is discharged more quickly.
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Description

Technical Field

[0001] This utility model relates to the field of automotive lights, and more particularly to an automotive light with dual heat dissipation. Background Technology

[0002] Vehicle lights are an indispensable part of vehicles and are used in a certain number of vehicles. Among the headlights on the front of a car, the light has a certain focus, which allows the vehicle to provide a clearer and more focused area of ​​illumination when driving at night.

[0003] During the lighting process, the headlights generate a certain amount of heat. If this heat cannot be dissipated, it tends to accumulate inside the headlights. A large amount of accumulated heat can reduce the lifespan of the headlights and can also damage the electrical components and plastic parts inside the headlights. Utility Model Content

[0004] To address the technical deficiencies in the background technology, this utility model proposes a vehicle headlight with dual heat dissipation, which solves the aforementioned technical problems and meets practical needs. The specific technical solution is as follows:

[0005] A vehicle headlight with dual heat dissipation includes: a first housing, a second housing, a reflector, a heat sink assembly, a cooling fan, a socket, and a mounting frame. The second housing covers one side of the first housing. A slot is formed on the outer side of the first housing, and a reflector is placed in the slot. A copper substrate is sandwiched between the first and second housings. The heat sink assembly is embedded on both the front and back surfaces of the copper substrate. A cooling fan is connected to one end and edge of the copper substrate. A socket is embedded at one end of the first and second housings. A vertically placed ring is provided at the end of the first housing opposite to the socket, and is connected to the first housing and the ring by two protrusions. The ring of the first housing has an external thread on the side away from the two protrusions. The ring of the first housing is threaded and engaged with the mounting frame. A cavity is provided between and inside the first and second housings, and the heat sink assembly, the cooling fan, and the copper substrate are enclosed within the cavity.

[0006] On the same surface where the first outer shell has a slot, and on an adjacent side, a plurality of heat dissipation holes are provided, and the plurality of heat dissipation holes respectively penetrate into the first outer shell; on the circumference of the first outer shell, at least two limiting protrusions are provided at one edge away from the two protrusions.

[0007] The second outer shell has several heat dissipation grooves on its surface; a number of heat dissipation holes are provided on the side of the second outer shell adjacent to the heat dissipation grooves; one end of the second outer shell is flush with the first outer shell, and the other end of the second outer shell extends to two protruding pillars of the first outer shell.

[0008] The first outer shell and the second outer shell are respectively set in an inwardly recessed arc-shaped groove facing one end of the two protruding pillars; the first outer shell and the second outer shell are respectively fixed to the lamp holder in the outside by means of the fixed chuck facing one end of the socket.

[0009] The reflector cup is arc-shaped, and the arc-shaped opening of the reflector cup faces the annulus formed by the copper substrate and the first outer shell; a lamp bead is provided below the arc-shaped opening of the reflector cup, and the lamp bead is fixed to the surface of the copper substrate.

[0010] Each heat sink assembly is composed of a horizontal plate and several vertical plates, and is arranged as a single unit; the several vertical plates of each heat sink assembly are arranged sequentially above the horizontal plate, and the side of the several vertical plates away from the horizontal plate faces the first outer shell and the second outer shell respectively.

[0011] The cooling fan is connected to the copper substrate by an electrical conduit, and the exhaust port of the cooling fan is opposite to the two heat sink assemblies; an adapter plate is placed on the side of the cooling fan opposite to the two heat sink assemblies; the side of the adapter plate away from the cooling fan is connected to the socket.

[0012] The socket is fixed to one end of the first housing and the second housing, and is clamped and fixed by one end of the first housing and the second housing; the side of the socket away from the cooling fan is exposed outside the first housing and the second housing; the outward side of the socket is provided with at least two outwardly extending plugs.

[0013] A lens is held between the ring on the first outer shell and the fixing frame; a placement groove is provided on the inner side of the fixing frame and on the side facing the ring, and the lens is placed in the placement groove of the fixing frame; a through hole is provided in the placement groove of the fixing frame, one side of the lens is arc-shaped and protrudes outward, and the arc-shaped convex surface of the lens is embedded in the through hole of the fixing frame.

[0014] The beneficial effects of this utility model are as follows:

[0015] After the first and second outer shells are assembled and fixed inside the vehicle headlight, they are electrically connected to the vehicle via a socket. The external power source transmits electrical energy to the copper substrate, and the LEDs embedded in the copper substrate emit light outward. The diffused light is refracted by the reflector and concentrated in one direction.

[0016] In this invention, during continuous operation of the copper substrate and continuous illumination of the LED beads, heat is absorbed and diffused outward through the heat sinks on the upper and lower sides. In addition to absorbing heat, this design can also increase the heat dissipation area through the heat sinks. Furthermore, as the heat sinks diffuse the absorbed heat outward, the heat is further dissipated by the cooling fan, thereby allowing the heat stored inside this invention to be discharged more quickly. Attached Figure Description

[0017] Fig. 1 This is a three-dimensional structural diagram of a vehicle headlight with dual heat dissipation.

[0018] Fig. 2 A schematic diagram of another three-dimensional structure for an automotive headlight with dual heat dissipation.

[0019] Fig. 3 This is a schematic diagram of the internal structure of a vehicle headlight with dual heat dissipation.

[0020] Fig. 4 This is a schematic diagram of the mounting frame structure for a vehicle headlight with dual heat dissipation.

[0021] The components are: 1. First outer shell; 2. Second outer shell; 3. Reflector; 4. Heat sink assembly; 5. Cooling fan; 6. Socket; 7. Fixing frame; 8. Copper substrate; 10. Adapter plate; 11. Heat dissipation hole; 12. Fixing chuck; 13. Arc-shaped groove; 14. Limiting protrusion; 21. Heat dissipation groove; 61. Insert rod; 71. Lens. Detailed Implementation

[0022] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples. The embodiments of this utility model are not limited to the following examples, and this utility model relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.

[0023] like Figs. 1 to 4As shown, a vehicle headlight with dual heat dissipation includes: a first housing 1, a second housing 2, a reflector 3, a heat sink assembly 4, a cooling fan 5, a socket 6, and a mounting frame 7. The second housing 2 covers one side of the first housing 1. A slot is formed on the outer side of the first housing 1, and a reflector 3 is placed in the slot. A copper substrate 8 is sandwiched between the first housing 1 and the second housing 2. A heat sink assembly 4 is embedded on the front and back surfaces of the copper substrate 8, respectively. A cooling fan 5 is connected to one end and edge of the copper substrate 8. A socket 6 is embedded at one end of the first outer shell 1 and the second outer shell 2; a vertically placed ring is provided at the opposite end of the first outer shell 1 and the socket 6, and is connected to the first outer shell 1 and the ring by two protruding pillars. The ring of the first outer shell 1 has an external thread on the side away from the two protruding pillars. The ring of the first outer shell 1 is connected to the fixing frame 7 by the thread; a cavity is provided between the first outer shell 1 and the second outer shell 2, and a heat sink assembly 4, a cooling fan 5 and a copper substrate 8 are wrapped in the cavity of the first outer shell 1 and the second outer shell 2.

[0024] After the first outer shell 1 and the second outer shell 2 are assembled and formed, they are fixed inside the external vehicle light. After being electrically connected to the vehicle through the socket 6, the external power source transmits electrical energy to the copper substrate 8, and the lamp beads embedded in the copper substrate 8 emit light outward. The diffused light is refracted by the reflector cup 3 and concentrated and projected in one direction.

[0025] In this invention, during the continuous operation of the copper substrate 8 and the continuous illumination of the lamp beads, heat is absorbed and diffused outward by the heat sink 4 on the upper and lower sides. In addition to absorbing heat, this arrangement can also increase the heat dissipation area through the heat sink 4. Furthermore, when the heat sink 4 diffuses the absorbed heat outward, the heat is further dissipated by the cooling fan 5, thereby allowing the heat stored inside this invention to be discharged more quickly.

[0026] With the above structure, it should be further explained that the slot provided in the first outer shell 1 is used to provide the installation of the reflector cup 3. This setting can facilitate the replacement of the reflector cup 3 by reducing the disassembly of the first outer shell 1 and the second outer shell 2, thereby achieving a quicker replacement. In addition, during the installation process, the reflector cup 3 is fixed to the edge of the slot in the first outer shell 1 with screws.

[0027] The copper substrate 8 used in this invention is used to connect the embedded LED beads to an external power source.

[0028] On the same surface where the slot is provided in the first outer shell 1, and on the adjacent side, a plurality of heat dissipation holes 11 are provided, and the plurality of heat dissipation holes 11 respectively penetrate into the first outer shell 1; at least two limiting protrusions 14 are provided on the annulus of the first outer shell 1 and on one edge away from the two protrusions.

[0029] With the above structure, it should be further explained that several heat dissipation holes 11 are used to provide heat dissipation and facilitate the heat dissipation of the cooling fan 5 and the heat sink assembly 4.

[0030] The ring connecting the two protruding pillars is used to fix the lens 71 to the fixed frame 7. With the above structure, the lens 71 can be placed at the focal point of the light refraction of the reflector cup 3, thereby avoiding the light refraction angle of the reflector cup 3 not being able to converge and then be concentrated to the lens 71 and projected outward.

[0031] The two limiting protrusions 14 of the ring are used to clamp the edge of the lens 71, to prevent the lens 71 from shaking in the fixed frame 7, and to further provide convenient fixation for installation.

[0032] The second outer shell 2 has several heat dissipation grooves 21 on its surface; a number of heat dissipation holes 11 are provided on the surface of the second outer shell 2 and on the side adjacent to the heat dissipation grooves 21; one end of the second outer shell 2 is flush with the first outer shell 1, and the other end of the second outer shell 2 extends to the two protruding pillars of the first outer shell 1.

[0033] With the above structure, it should be further explained that the second outer shell 2 has several heat dissipation grooves 21 for providing further heat dissipation.

[0034] The first outer shell 1 and the second outer shell 2 face one end of the two protruding pillars and are respectively provided with an inwardly recessed arc-shaped groove 13; the first outer shell 1 and the second outer shell 2 face one end of the socket 6 and are provided with a fixing chuck 12 at the edge. The first outer shell 1 and the second outer shell 2 are respectively fixed to the lamp holder in the outside by the fixing chuck 12.

[0035] With the above structure, it should be further explained that the arc-shaped slots 13 formed by the first outer shell 1 and the second outer shell 2 are used to intercept and compress the light, so that the diffused light is directed towards a horizontal plane and the direction of refraction of the reflector cup 3, thereby further reducing the messy projection of the light.

[0036] The reflector cup 3 is arc-shaped, and the arc-shaped opening of the reflector cup 3 faces the ring where the copper substrate 8 and the first outer shell 1 are located; a lamp bead is provided below the arc-shaped opening of the reflector cup 3, and the lamp bead is fixed to the surface of the copper substrate 8.

[0037] With the above structure, it should be further explained that the arc-shaped reflector 3 can refract light.

[0038] Each heat sink assembly 4 is composed of a horizontal plate and several vertical plates, and is set as a whole; the several vertical plates of each heat sink assembly 4 are arranged sequentially above the horizontal plate, and the side of the several vertical plates away from the horizontal plate faces the first outer shell 1 and the second outer shell 2 respectively.

[0039] With the above structure, it should be further explained that the vertical plates of the heat sink assembly 4 can increase the heat dissipation area, allowing each vertical plate to diffuse heat outwards, while the horizontal plate is in close contact with the outside of the copper substrate 8, allowing the heat of the copper substrate 8 to be directly absorbed by the horizontal plate.

[0040] The heat sink assembly 4 of this invention is made of aluminum metal. Aluminum metal has a good heat dissipation effect and is relatively lightweight, thus avoiding a certain weight load on this invention.

[0041] The cooling fan 5 is connected to the copper substrate 8 by an electrical conduit. The exhaust port of the cooling fan 5 is opposite to the two heat sink groups 4. An adapter plate 10 is placed on the side of the cooling fan 5 opposite to the two heat sink groups 4. The side of the adapter plate 10 away from the cooling fan 5 is connected to the socket 6.

[0042] With the above structure, it should be further explained that the adapter plate 10 is used to support the base of the cooling fan 5. The adapter plate 10 is made of a relatively rigid material, such as fiberglass. The adapter plate 10 made of rigid material can support the cooling fan 5 and prevent it from deforming due to heat, which would result in insufficient fixation of the cooling fan 5. This would avoid affecting the first outer shell 1 and the second outer shell 2, as well as external equipment.

[0043] The socket 6 is fixed to one end of the first housing 1 and the second housing 2, and is clamped and fixed by one end of the first housing 1 and the second housing 2; the side of the socket 6 away from the cooling fan is exposed outside the first housing 1 and the second housing 2; the side of the socket 6 facing outward is provided with at least two outwardly extending plugs 61.

[0044] With the above structure, it should be further explained that the socket 6 is used to connect to an external power supply and control unit, and the control unit includes computers and other devices that control the start and stop and power connection.

[0045] The connection of the socket 6 is achieved by inserting two plug rods 61 into the external socket, thereby realizing the electrical connection. The power inside the socket is transmitted to the socket 6 through the two plug rods 61, and then transmitted to the copper substrate 8 through the socket 6.

[0046] A lens 71 is held between the ring and the fixed frame 7 of the first outer shell 1; a placement groove is provided on the inner side of the fixed frame 7 and the side facing the ring, and the lens 71 is placed in the placement groove of the fixed frame 7; a through hole is provided in the placement groove of the fixed frame 7, one side of the lens 71 is arc-shaped and protrudes outward, and the arc-shaped convex surface of the lens 71 is embedded in the through hole of the fixed frame 7.

[0047] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A vehicle lamp having double heat dissipation, comprising: The first shell, the second shell, the light cup, the fin group, the heat dissipation fan, the socket and the fixed frame are characterized in that the second shell covers one side of the first shell, a notch is formed on the outside of the first shell, a light cup is placed in the notch of the first shell, a copper substrate is clamped between the first shell and the second shell, a fin group is embedded on the front and back surfaces of the copper substrate respectively, one end of the copper substrate and the edge thereof are connected with a heat dissipation fan, and one end of the first shell and the second shell is embedded with a socket. One end of the first shell opposite to the socket is provided with a vertically placed ring, and two convex columns are connected to the first shell and the ring, the ring provided on the first shell and away from the two convex columns is provided with external threads on one side, and the ring of the first shell is connected with the fixed frame through the threads. A cavity is provided between the first shell and the second shell and inside the cavity, and the fin group, the heat dissipation fan and the copper substrate are wrapped in the cavity of the first shell and the second shell.

2. The vehicle lamp with double heat dissipation according to claim 1 is characterized in that: the same surface of the first shell provided with the notch is provided with a plurality of heat dissipation holes on one side, and the plurality of heat dissipation holes respectively penetrate into the first shell; the ring of the first shell and away from the two convex columns is provided with at least two limiting convex columns on the edge.

3. The vehicle lamp with double heat dissipation according to claim 1 is characterized in that: a plurality of heat dissipation grooves are formed on the surface of the second shell; a plurality of heat dissipation holes are formed on one side of the surface of the second shell adjacent to the plurality of heat dissipation grooves; one end of the second shell is flush with the first shell, and the other end of the second shell extends to the two convex columns of the first shell.

4. The vehicle lamp with double heat dissipation according to claim 1 is characterized in that: one end of the first shell and the second shell towards the two convex columns is respectively provided with an inwardly recessed arc-shaped notch; one end of the first shell and the second shell towards the socket is provided with a fixed chuck on the edge, and the first shell and the second shell are respectively fixed in the lamp holder outside through the fixed chuck.

5. The vehicle lamp with double heat dissipation according to claim 1 is characterized in that: the light cup is arc-shaped, and the arc-shaped opening of the light cup is towards the ring provided on the copper substrate and the first shell; a lamp bead is arranged below the arc-shaped opening of the light cup, and the lamp bead is fixed on the surface of the copper substrate.

6. The vehicle lamp with double heat dissipation according to claim 1 is characterized in that: each fin group is composed of a horizontal plate and a plurality of vertical plates, and is integrally arranged; the plurality of vertical plates of each fin group are arranged on the horizontal plate in sequence, and the side of the plurality of vertical plates away from the horizontal plate is towards the first shell and the second shell.

7. The vehicle lamp with double heat dissipation according to claim 1 is characterized in that: The heat dissipation fan is connected to the copper substrate by an electric wire tube, and the suction port of the heat dissipation fan is opposite to the two heat dissipation fin groups; The heat dissipation fan is opposite to one side of the two heat dissipation fin groups and is provided with an adapter plate; The side of the adapter plate away from the heat dissipation fan is connected to the socket.

8. The vehicle lamp with double heat dissipation according to claim 1, wherein: The socket is fixed to one end of the first shell and the second shell, and is clamped and fixed through one end of the first shell and the second shell; The side of the socket away from the heat dissipation fan is exposed outside the first shell and the second shell; The outward side of the socket is provided with at least two outward extending insertion rods.

9. The vehicle lamp with double heat dissipation according to claim 1, wherein: The first shell is provided with a ring and a fixed frame, and the ring is clamped between the fixed frame; The inner side of the fixed frame and the side towards the ring are provided with a placing groove, and the lens is placed in the placing groove of the fixed frame; The placing groove of the fixed frame is provided with a through hole, the side of the lens outward is arc-shaped and protrudes, and the arc-shaped protruding surface of the lens is embedded in the through hole of the fixed frame.