Photosensitizer drying device
By employing multi-layered, top-to-bottom spaced conveying components and hot air drying technology in the photosensitizer drying device, the problem of large area occupation of existing devices is solved, achieving efficient photosensitizer conveying and drying, which is suitable for small factories.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-03-10
AI Technical Summary
Existing photosensitizer drying equipment, which increases the conveying distance by increasing the length of the conveyor belt, occupies a large area, making it unsuitable for small factories.
Multiple conveying components are arranged at intervals from top to bottom, combined with a hot air mechanism and a dispersing mechanism, to achieve the circular reciprocating conveying and hot air drying of the photosensitizer. The guide plate and the exhaust mechanism avoid occupying too much space.
It achieves increased photosensitizer delivery distance and drying efficiency without increasing equipment area, making it suitable for smaller factories.
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Figure CN223985526U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photosensitizer production technical field especially relates to a photosensitizer drying device. BACKGROUND
[0002] Photosensitizer is also called photoinitiator or photocuring agent, which is a kind of compound that can absorb certain wavelength energy in ultraviolet light region (250-420nm) or visible light region (400-800nm), produce free radicals, cations and other, thereby initiate monomer polymerization crosslinking curing. The preparation process of photosensitizer is relatively complex, a series of equipment such as reaction kettle, oxidation kettle, synthesis kettle, alkali melting kettle, crystallization kettle, refining kettle, filter, centrifuge, drying machine and the like are needed. The granular photosensitizer produced contains certain moisture, which needs to be dried in a dryer.
[0003] The existing photosensitizer drying device (such as the photosensitizer drying device disclosed in application No. 202021128562.1) when drying photosensitizer, the photosensitizer is located on the conveying belt, with the slow conveying of the conveying belt, the photosensitizer enters the drying box for drying treatment while conveying, since the photosensitizer needs a certain time for drying, it is required that the conveying distance of the photosensitizer is long to ensure the drying effect, but if the length of the conveying belt is increased to increase the conveying distance of the photosensitizer, the longer conveying belt will occupy more area when arranging the drying device, which is not suitable for the factory with smaller area. SUMMARY
[0004] The utility model aims at overcoming the above technical inadequacy, proposes a photosensitizer drying device, solves the technical problem that the longer conveying belt will occupy more area when arranging the annealing device, which is not suitable for the factory with smaller area.
[0005] To achieve the above technical purpose, the technical scheme of the utility model provides a photosensitizer drying device, which comprises:
[0006] The box body has an inlet and an outlet.
[0007] The conveying mechanism comprises a plurality of conveying assemblies and a first driving assembly, each conveying assembly is arranged in the box body from top to bottom, the first end of the topmost conveying assembly is communicated with the inlet, the tail end of the bottommost conveying assembly is communicated with the outlet, the next layer of conveying assembly receives the photosensitizer on the previous layer of conveying assembly, and the first driving assembly is connected with each conveying assembly to make the conveying direction of adjacent conveying assemblies opposite.
[0008] A hot air mechanism is arranged to blow hot air into the box.
[0009] Further, the conveying assembly comprises driving shafts, driven shafts and conveying belts. The driving shafts are horizontally arranged at one end of the box and rotatably penetrate the box. The driven shafts are horizontally arranged at the other end of the box and rotatably penetrate the box. The driving shafts and the driven shafts correspond to each other. The conveying belts are closed belts and are arranged around the driving shafts and the driven shafts. The first driving assembly comprises transmission parts and driving parts. The transmission parts are connected to the driven shafts to make the adjacent driven shafts rotate reversely. The driving parts are connected to the driving shafts to drive the corresponding driving shafts to rotate.
[0010] Further, the transmission parts comprise first gears. Each first gear is coaxially and fixedly connected to one end of the corresponding driven shaft. The adjacent first gears are meshed with each other to convert the rotation of the upper driven shaft into the reverse rotation of the lower driven shaft.
[0011] Further, the photosensitive agent drying device further comprises a scattering mechanism which comprises scattering rollers and a second driving assembly. Each scattering roller is arranged in the box and is located above the corresponding conveying belt. The second driving assembly is connected to the scattering rollers to drive the scattering rollers to rotate synchronously so as to scatter the wet product groups on the corresponding conveying belt.
[0012] Further, the second driving assembly comprises transmission shafts, second gears and transmission members. Each transmission shaft is horizontally arranged in the middle of the box from top to bottom and rotatably penetrates the box. Each transmission shaft corresponds to the driven shaft. Each second gear is coaxially and fixedly connected to one end of the corresponding transmission shaft. Each second gear is meshed with the corresponding first gear to convert the rotation of the driven shaft into the reverse rotation of the corresponding transmission shaft. One end of each transmission member is connected to one end of the corresponding transmission shaft. The other end of each transmission member is connected to one end of the corresponding scattering roller to convert the rotation of the transmission shaft into the same direction rotation of the corresponding scattering roller.
[0013] Further, the scattering roller is a brush roller structure.
[0014] Further, the conveying mechanism further comprises guide plates. Each guide plate is arranged at the head end of the corresponding conveying belt to guide the photosensitive agent on the upper conveying belt to the lower conveying belt.
[0015] Further, the guide plate has a vertical section and an arc section fixedly connected with each other, the vertical section is located at the side of the end of the conveying belt of the upper layer and has a spacing with the end of the conveying belt of the upper layer, and the lower end of the arc section abuts against the surface of the conveying belt of the lower layer.
[0016] Further, the box further has a plurality of air inlets, each of the air inlets is located at the end of the corresponding conveying belt, the hot air mechanism is a hot air machine, and the outlet end of the hot air machine is in communication with each of the air inlets, so as to blow hot air into the space above each of the conveying belts.
[0017] Further, the photosensitizer drying device further comprises a suction mechanism, the suction mechanism is a suction fan, and the inlet end of the suction fan is in communication with the top of the box, so as to exhaust the waste gas in the box.
[0018] Compared with the prior art, the beneficial effects of the photosensitizer drying device include: in use, the photosensitizer enters the box through the feeding port and falls on the topmost conveying assembly, the first driving assembly can drive each conveying assembly to do annular reciprocating motion and make the conveying directions of the adjacent conveying assemblies opposite, so that the adjacent conveying assemblies are connected in a loop and form a complete conveying line, when the photosensitizer reaches the end of the conveying assembly of the upper layer, the photosensitizer falls on the conveying assembly of the lower layer and is conveyed layer by layer downwards, when the photosensitizer reaches the bottommost conveying assembly, the photosensitizer is conveyed to the end by the bottommost conveying assembly and is discharged through the discharging port, the hot air mechanism can blow hot air into the box, so as to dry the photosensitizer on the conveying assembly, the photosensitizer drying device increases the conveying distance of the photosensitizer through the multiple conveying assemblies arranged from top to bottom, and the annealing device does not occupy a large area when arranged, so the photosensitizer drying device is suitable for a factory building with a small area. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a perspective structural schematic view of the photosensitizer drying device provided by the photosensitizer drying device;
[0020] Figure 2 is Figure 1 is a sectional view of the photosensitizer drying device in the photosensitizer drying device;
[0021] Figure 3 is a structural schematic view of the photosensitizer drying device provided by the photosensitizer drying device;
[0022] In the figure: 100 - box, 110 - feed inlet, 120 - discharge outlet, 130 - air inlet, 200 - conveying mechanism, 210 - conveying assembly, 211 - driving shaft, 212 - driven shaft, 213 - conveying belt, 220 - first driving assembly, 221 - transmission part, 2211 - first gear, 222 - driving part, 230 - guide plate, 231 - vertical section, 232 - arc section, 300 - dispersing mechanism, 310 - dispersing roller, 320 - second driving assembly, 321 - transmission shaft, 322 - second gear, 323 - transmission member. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.
[0024] The utility model provides a kind of photosensitizer drying device, its structure as Figure 1 - Figure 3 As shown in the figure, including box 100, conveying mechanism 200 and hot air mechanism, the box 100 has a feed inlet 110 and a discharge outlet 120;The conveying mechanism 200 includes a plurality of conveying assemblies 210 and first driving assembly 220220, each conveying assembly 210 is spaced from top to bottom in the box 100, the first end of the topmost conveying assembly 210 is communicated with the feed inlet 110, the end of the bottommost conveying assembly 210 is communicated with the discharge outlet 120, the next layer conveying assembly 210 receives photosensitizer on the last layer conveying assembly 210, the first driving assembly 220220 is connected with each conveying assembly 210, so that the conveying direction of adjacent conveying assembly 210 is opposite;The hot air mechanism is used to blow hot air into the box 100.
[0025] In use, the feed port 110 is communicated with the outlet end of the upstream processing procedure, the discharge port 120 is communicated with the inlet end of the downstream processing procedure, the photosensitizer enters the box 100 through the feed port 110 and falls on the topmost conveying assembly 210, the first driving assembly 220220 is controlled to drive the conveying assemblies 210 to make annular reciprocating motion, and the conveying directions of the adjacent conveying assemblies 210 are opposite, so that the adjacent conveying assemblies 210 are communicated end to end to form a complete conveying line, when the photosensitizer reaches the end of the upper conveying assembly 210, it falls on the lower conveying assembly 210 and is conveyed layer by layer downwards, when the photosensitizer reaches the bottommost conveying assembly 210, it is conveyed to the end by the bottommost conveying assembly 210 and is discharged along the discharge port 120, the hot air mechanism can blow hot air into the box 100 to dry the photosensitizer on the conveying assembly 210, the drying device increases the conveying distance of the photosensitizer through the multiple conveying assemblies 210 arranged from top to bottom, and does not occupy much area when the annealing device is arranged, so it is suitable for use in a small factory building.
[0026] As a preferred embodiment, please refer to Figure 2 and Figure 3The conveying assembly 210 comprises a driving shaft 211, a driven shaft 212 and a conveying belt 213. The driving shaft 211 is horizontally arranged at one end of the box and penetrates the box. The driven shaft 212 is horizontally arranged at the other end of the box and penetrates the box. The driven shaft 212 corresponds to the driving shaft 211. The conveying belt 213 is a closed belt and is arranged around the driving shaft 211 and the driven shaft 212. The first driving assembly 220 comprises a transmission part 221 and a driving part 222. The transmission part 221 is connected with each driven shaft 212 to make the adjacent driven shaft 212 rotate reversely. The driving part 222 is connected with one driving shaft 211 to drive the corresponding driving shaft 211 to rotate. By controlling the driving part 222, the driving part 222 drives the corresponding driving shaft 211 to rotate, and then the corresponding conveying belt 213 drives the corresponding driven shaft 212 to rotate, so that the corresponding conveying belt 213 makes circular reciprocating motion. During the rotation of the driven shaft 212, the transmission part 221 is connected with each driven shaft 212 to make the adjacent driven shaft 212 rotate reversely, so that the conveying directions of the adjacent conveying belts 213 are opposite. The multiple conveying belts 213 arranged from top to bottom can form a complete conveying line. The driving part 222 is a motor of appropriate type. The output end of the motor can be coaxially fixedly connected with one driving shaft 211, or the motor can be connected with the driving shaft 211 through a gear set or a sliding set.
[0027] As a preferred embodiment, refer to Figure 2 and Figure 3 The transmission part 221 comprises multiple first gears 2211. Each first gear 2211 is coaxially fixedly connected with one end of each driven shaft 212. The adjacent first gears 2211 are engaged with each other to convert the rotation of the last layer of driven shaft 212 into the reverse rotation of the next layer of driven shaft 212. By controlling the driving part 222, the driving part 222 drives the corresponding driving shaft 211 to rotate, and then the corresponding conveying belt 213 drives the corresponding driven shaft 212 to rotate, so that the corresponding conveying belt 213 makes circular reciprocating motion. During the rotation of the driven shaft 212, the corresponding first gear 2211 rotates synchronously. Since the adjacent gears are engaged with each other, the adjacent driven shaft 212 can rotate reversely, so that the conveying directions of the adjacent conveying belts 213 are opposite. The multiple conveying belts 213 arranged from top to bottom can form a complete conveying line.
[0028] As a preferred embodiment, please refer to Figure 1 and Figure 2 The photosensitizer drying device further includes a dispersing mechanism 300, which includes multiple dispersing rollers 310 and a second drive assembly 320. Each of the dispersing rollers 310 is disposed inside the housing 100 and is located above the corresponding conveyor belt 213. The second drive assembly 320 is connected to each of the dispersing rollers 310 and is used to drive each of the dispersing rollers 310 to rotate synchronously, so that each of the dispersing rollers 310 disperses the clumps of wet product on the corresponding conveyor belt 213. Since a small portion of the wet photosensitizer tends to clump together during the drying process, the internal parts of the wet product clumps may not be completely dried, resulting in a poor drying effect for the wet photosensitizer. By operating the second drive assembly 320, the second drive assembly 320 can drive each of the dispersing rollers 310 to rotate synchronously, thereby dispersing the photosensitizer on each of the conveyor belts 213 and improving the drying effect.
[0029] As a preferred embodiment, please refer to Figure 2 and Figure 3 The second drive assembly 320 includes multiple drive shafts 321, multiple second gears 322, and multiple transmission components 323. Each drive shaft 321 is horizontally positioned at intervals from top to bottom in the middle of the housing 100 and rotatably passes through the housing 100. Each driven shaft 212 corresponds one-to-one with each other. Each second gear 322 is coaxially and fixedly connected to one end of each drive shaft 321. Each second gear 322 also meshes with each first gear 2211 to convert the rotation of each driven shaft 212 into the opposite rotation of the corresponding drive shaft 321. One end of each transmission component 323 is connected to one end of each drive shaft 321. The other end of each transmission component 323... The end is connected to one end of each of the dispersing rollers 310 to convert the rotation of each of the transmission shafts 321 into the same-direction rotation of the corresponding dispersing rollers 310. Since each of the second gears 322 and each of the first gears 2211 mesh with each other, when each of the first gears 2211 rotates, the corresponding second gear 322 will rotate in the opposite direction, and thus the corresponding transmission shaft 321 will rotate in the opposite direction. Since the transmission component 323 can convert the rotation of the transmission shaft 321 into the same-direction rotation of the corresponding dispersing rollers 310, the rotation direction of the dispersing rollers 310 can be opposite to the conveying direction of the corresponding conveyor belt 213. While dispersing the wet product clumps, the wet product clumps can be pushed downwards to prevent the wet product clumps from accumulating at the dispersing rollers 310.
[0030] As a preferred embodiment, please refer to Figure 3 Each of the aforementioned transmission components 323 is a belt pulley transmission structure, which ensures that the transmission direction does not change during transmission operations.
[0031] As a preferred embodiment, please refer to Figure 2 The dispersing roller 310 has a brush roller structure. The densely packed bristles on the dispersing roller 310 can disperse the wet product clumps and also spread the photosensitizer evenly on the conveyor belt 213.
[0032] As a preferred embodiment, please refer to Figure 2 and Figure 3 The conveying mechanism 200 also includes a plurality of guide plates 230, each of which is disposed at the beginning of the corresponding conveyor belt 213, for guiding the photosensitizer on the upper conveyor belt 213 to the lower conveyor belt 213, thereby allowing the photosensitizer on the upper conveyor belt 213 to reach the lower conveyor belt 213 smoothly, avoiding spillage of the photosensitizer and ensuring the conveying effect.
[0033] As a preferred embodiment, please refer to Figure 3 The guide plate 230 has a vertical section 231 and an arc-shaped section 232 that are fixedly connected to each other. The vertical section 231 is located on the side of the end of the upper layer conveyor belt 213 and has a gap between it and the end of the upper layer conveyor belt 213. The lower end of the arc-shaped section 232 abuts against the surface of the lower layer conveyor belt 213. The vertical section 231 can block the photosensitizer on the upper layer conveyor belt 213, and the arc-shaped section 232 can guide the photosensitizer to the lower layer conveyor belt 213.
[0034] As a preferred embodiment, please refer to Figure 1 and Figure 2 The housing 100 also has multiple air inlets 130, each of which is located at the end of the corresponding conveyor belt 213. The hot air mechanism is a hot air blower, the outlet of which is connected to each of the air inlets 130 to blow hot air into the space above each of the conveyor belts 213. The hot air moves from the end of the conveyor belt 213 to the beginning of the conveyor belt 213, which can improve the drying effect on the photosensitizer.
[0035] In a preferred embodiment, the photosensitizer drying device further includes a suction mechanism, which is a blower. The inlet of the blower is connected to the top of the box 100 to extract the exhaust gas inside the box 100. When the photosensitizer drying is completed, the blower is turned on to extract the exhaust gas inside the box 100.
[0036] As a preferred embodiment, please refer to Figure 3 The feed inlet 110 is located at the top of the box 100, and the discharge outlet 120 is located at the bottom of the box 100, so that the photosensitizer entering the box 100 can fall onto the top conveyor belt 213, and the photosensitizer on the bottom conveyor belt 213 can fall into the discharge outlet 120 and be discharged along the discharge outlet 120.
[0037] To better understand this utility model, the following is combined with... Figure 1 - Figure 3 The working principle of the technical solution of this utility model will be described in detail below:
[0038] In use, the feed inlet 110 is connected to the outlet of the upstream processing step, and the discharge outlet 120 is connected to the inlet of the downstream processing step. The photosensitizer enters the housing 100 through the feed inlet 110 and falls onto the top conveyor belt 213. By operating the rotation drive 224, the output end of the rotation drive 224 rotates, which drives the corresponding active shaft 211 to rotate. Then, via the corresponding conveyor belt 213, the corresponding driven shaft 212 rotates, causing the corresponding conveyor belt 213 to perform a circular reciprocating motion. During the rotation of the driven shaft 212, the corresponding first gear 2211 rotates synchronously. Since adjacent gears mesh with each other, adjacent driven shafts 212 can rotate in opposite directions, thus causing the conveying directions of adjacent conveyor belts 213 to be opposite, thereby making... The adjacent conveyor belts 213 are connected end to end to form a complete conveyor line. When the photosensitizer reaches the end of the upper conveyor belt 213, it will fall onto the lower conveyor belt 213 and be conveyed downwards layer by layer. When the photosensitizer reaches the bottom conveyor belt 213, it will be conveyed to the end by the bottom conveyor belt 213 and discharged along the discharge port 120. Hot air can be blown into the space above each conveyor belt 213 by the hot air fan. The hot air moves from the end of the conveyor belt 213 to the beginning of the conveyor belt 213, thereby drying the photosensitizer on the conveyor belt 213. This can improve the drying effect of the photosensitizer. This drying device increases the conveying distance of the photosensitizer by using multiple conveyor belts 213 arranged at intervals from top to bottom. When arranging the annealing device, it will not occupy a lot of area and is suitable for use in small factories.
[0039] The photosensitizer drying device provided by this utility model has the following beneficial effects:
[0040] (1) Each of the air inlets 130 is located at the end of the corresponding conveyor belt 213. The hot air mechanism is a hot air blower. The outlet end of the hot air blower is connected to each of the air inlets 130. Hot air is blown into the space above each of the conveyor belts 213. The hot air moves from the end of the conveyor belt 213 to the beginning of the conveyor belt 213, which can improve the drying effect of the photosensitizer.
[0041] (2) When drying photosensitizers, a small portion of wet photosensitizers tend to clump together, which can lead to the clumps not being completely dried and resulting in poor drying effect. By controlling the second drive component 320, the second drive component 320 can drive each of the dispersing rollers 310 to rotate synchronously. The dispersing rollers 310 can disperse the photosensitizers on each of the conveyor belts 213, thereby breaking up the wet clumps and improving the drying effect.
[0042] (3) This drying device increases the conveying distance of photosensitizer by using multiple conveyor belts 213 arranged at intervals from top to bottom. When arranging the annealing device, it will not occupy a lot of area and is suitable for use in small factories.
[0043] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A photosensitizer drying device, characterized by, The application relates to a photoactive agent conveying device. The device comprises a box body with an inlet and an outlet, a conveying mechanism, and a hot air mechanism. The conveying mechanism comprises a plurality of conveying assemblies and a first driving assembly. The conveying assemblies are arranged in the box body from top to bottom.
2. The photosensitizer drying device according to claim 1, characterized in that, The first end of the topmost conveying assembly is communicated with the inlet.
3. The photosensitizer drying device according to claim 2, characterized in that, The last end of the bottommost conveying assembly is communicated with the outlet.
4. The photosensitizer drying device according to claim 3, characterized in that, The conveying assemblies below receive the photoactive agent on the conveying assemblies above.
5. The photosensitizer drying device according to claim 4, characterized in that, The first driving assembly is connected with each conveying assembly to make the conveying directions of the adjacent conveying assemblies opposite.
6. The photosensitizer drying device according to claim 4, wherein The hot air mechanism is used for blowing hot air into the box body.
7. The photosensitizer oven of claim 2, wherein The conveying assembly comprises a driving shaft, a driven shaft, and a conveying belt. The driving shaft is horizontally arranged at one end of the box body and rotates through the box body. The driven shaft is horizontally arranged at the other end of the box body and rotates through the box body. The driven shaft corresponds to the driving shaft. The conveying belt is a closed belt and is arranged around the driving shaft and the driven shaft. The first driving assembly comprises a transmission part and a driving part. The transmission part is connected with each driven shaft to make the adjacent driven shafts rotate reversely. The driving part is connected with one driving shaft to drive the corresponding driving shaft to rotate. The transmission part comprises a plurality of first gears. Each first gear is coaxially fixedly connected with one end of each driven shaft. The adjacent first gears are meshed with each other to convert the rotation of the driven shaft above into the reverse rotation of the driven shaft below. The device further comprises a scattering mechanism. The scattering mechanism comprises a plurality of scattering rollers and a second driving assembly. Each scattering roller is arranged in the box body and above the corresponding conveying belt. The second driving assembly is connected with each scattering roller to drive each scattering roller to rotate synchronously. Each scattering roller scatters the wet product clusters on the corresponding conveying belt. The second driving assembly comprises a plurality of transmission shafts, a plurality of second gears, and a plurality of transmission members. Each transmission shaft is arranged in the middle of the box body from top to bottom and horizontally and rotates through the box body. Each transmission shaft corresponds to each driven shaft. Each second gear is coaxially fixedly connected with one end of each transmission shaft. Each second gear is meshed with each first gear to convert the rotation of each driven shaft into the reverse rotation of the corresponding transmission shaft. One end of each transmission member is connected with one end of each transmission shaft. The other end of each transmission member is connected with one end of each scattering roller to convert the rotation of each transmission shaft into the same direction rotation of the corresponding scattering roller. The scattering roller is a brush roller structure. The conveying mechanism further comprises a plurality of guide plates. Each guide plate is arranged at the first end of the corresponding conveying belt to guide the photoactive agent on the conveying belt above to the conveying belt below.
8. The photosensitizer drying device according to claim 7, characterized in that The guide plate has a vertical section and an arc section fixedly connected with each other, the vertical section is located at the side of the end of the conveying belt of the upper layer and has a spacing with the end of the conveying belt of the upper layer, and the lower end of the arc section abuts against the surface of the conveying belt of the lower layer.
9. The photosensitizer oven of claim 2, wherein, The box also has a plurality of air inlets, each of which is located at the end of the corresponding conveying belt, the hot air mechanism is a hot air machine, and the outlet end of the hot air machine is in communication with each air inlet for blowing hot air into the space above each conveying belt.
10. The photosensitizer oven of claim 1, wherein, The box also has a plurality of air inlets, each of which is located at the end of the corresponding conveying belt, the hot air mechanism is a hot air machine, and the outlet end of the hot air machine is in communication with each air inlet for blowing hot air into the space above each conveying belt.
Citation Information
Patent Citations
Drying device for photosensitizers
CN212619925U