Alloy adding device of aluminum alloy smelting furnace
By designing an alloy addition device for an aluminum alloy smelting furnace, the problems of splashing and unevenness during the addition of columnar additives were solved, enabling safe and efficient aluminum alloy production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-10
AI Technical Summary
In the current aluminum alloy smelting process, the addition of columnar additives can easily lead to aluminum molten metal splashing, posing a safety hazard, and the additives cannot be evenly distributed, affecting production quality.
An alloy addition device for an aluminum alloy melting furnace was designed, including a hopper assembly, a support rod, and a push-pull rod. The hopper assembly is opened and closed by pushing the push-pull rod, allowing for precise addition of columnar additives to different positions in the molten aluminum, reducing splashing and improving uniformity.
It achieves uniform addition of columnar metal additives, reduces aluminum molten metal splashing, improves production quality and work safety, and enhances the convenience and stability of operation.
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Figure CN223985559U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of aluminium alloy production, in particular to an aluminium alloy smelting furnace alloy adding device. BACKGROUND
[0002] The smelting furnace batching in the aluminium alloy roll manufacturing industry is a necessary process link, and the conventional additives mainly include iron, silicon, copper, manganese and zinc, and each production plant will manufacture the additives into columns to improve the alloy absorption rate, and according to different smelting furnace volumes, the columnar additives need 1-2 pieces at least, and 20-30 pieces at most,
[0003] When adding the columnar additives, the prior art generally uses the method of throwing in batches or manually throwing in small amounts, and the columnar additive throwing in mode of the shovel or manual operation is easy to cause the splashing of aluminium liquid, and there is a certain safety hazard; in addition, the columnar additive throwing in mode of the shovel or manual operation cannot uniformly arrange the alloy additive position, and is easy to affect the production quality of the aluminium alloy in the smelting furnace. SUMMARY
[0004] The utility model discloses a kind of aluminium alloy smelting furnace alloy adding device, by the device, columnar additive is added to smelting furnace, reduce aluminium liquid splashing, guarantee staff safety, it is convenient to add alloy additive to smelting furnace different position, guarantee the production quality of aluminium alloy in smelting furnace.
[0005] To realize the above-mentioned technical effect, the utility model discloses a kind of aluminium alloy smelting furnace alloy adding device including bin assembly, support rod, push-pull rod and push-pull piece, bin assembly includes right bin and left bin, right bin and left bin are both half cylinder with top surface and one side side wall being open, right bin and left bin are symmetrical, right bin opening side wall and left bin opening side wall are butt-jointed to form the cylinder with top surface opening, rear support I and side support I are fixedly connected on the outer wall of right bin, rear support I is arranged on the rear outer wall of right bin, side support I is arranged in front of rear support I, rear support II and side support II are fixedly connected on the outer wall of left bin, rear support II is arranged on the rear outer wall of left bin, side support II is arranged in front of rear support II, support rod includes square tube and support seat I, support seat I is arranged at the front end of square tube, rectangular hole I is formed in the left and right parallel side walls of square tube, rear support I and rear support II are rotatably connected on support seat I by pin, push-pull rod is slidably connected in the interior of square tube, push-pull rod slides along the length direction of square tube, push-pull rod includes straight rod and support seat II, support seat II is arranged at the front end of straight rod, two push-pull pieces are arranged, the rear end of two push-pull pieces is rotatably connected on support seat II by pin, two push-pull pieces are arranged in two rectangular holes I respectively, the front end of two push-pull pieces is rotatably connected on side support I and side support II by pin respectively.
[0006] Furthermore, the rear support I is provided with pin hole I, the rear support II is provided with pin hole III, and the support seat I is provided with pin hole V. Pin holes I, III, and V are coaxial, and a connecting pin II is inserted into pin holes I, III, and V. Along the axial direction of pin holes I, III, and V, the rear support I is located above the rear support II, and the support seat I is located above the rear support I.
[0007] Furthermore, each of the two push-pull tabs has a pin hole VII at its rear end, and the support base II has a pin hole VI. The pin hole VI is coaxial with the two pin holes VII, and a connecting pin I is inserted into both the pin hole VI and the two pin holes VII. The two push-pull tabs are respectively located above and below the support base II.
[0008] Furthermore, each of the two push-pull tabs has a pin hole VIII at its front end, and the side support I has a pin hole II. The pin hole II is coaxial with the pin hole VIII of one push-pull tab, and a connecting pin III is inserted into both the pin hole II and the pin hole VIII. The push-pull tab is located above the side support I. The side support II has a pin hole IV, and the pin hole IV is coaxial with the pin hole VIII of the other push-pull tab. A connecting pin III is inserted into both the pin hole IV and the pin hole VIII. The push-pull tab is located above the side support II.
[0009] Furthermore, the push-pull rod includes a support rod, which is fixedly connected to the bottom of the straight rod and located at the rear of the straight rod. A rectangular hole II is provided on the bottom surface of the rear part of the support rod. The length direction of the rectangular hole II is set along the length direction of the support rod. The support rod is slidably connected in the rectangular hole II and extends out of the rectangular hole II.
[0010] Furthermore, a support seat Ⅲ is fixedly connected to the bottom surface of the support rod square tube, and a sliding hole is provided on the support seat Ⅲ, in which the straight rod is slidably connected.
[0011] Furthermore, multiple support seats III are provided, and the multiple support seats III are evenly distributed along the length direction of the square tube. Each support seat III is provided with a sliding hole, and the straight rod is slidably connected in the multiple sliding holes.
[0012] Furthermore, the square tube has a bottom hole on its rear side wall, and the rear end of the straight rod is slidably connected in the bottom hole, with the rear end of the straight rod extending out of the bottom hole.
[0013] Furthermore, the lower parts of both the right and left hoppers are semi-funnel-shaped with one side wall open.
[0014] The beneficial effects of this utility model are:
[0015] 1. When using this utility model, workers can accurately add metal additives to different positions in the molten aluminum, thereby achieving uniform metal additives in the molten aluminum and ensuring the production quality of aluminum alloys in the smelting furnace.
[0016] 2. When using this utility model, the columnar metal additive is added close to the molten aluminum, which reduces the splashing of molten aluminum caused by the metal additive being thrown into the molten aluminum. During operation, the workers are kept away from the molten aluminum, thereby preventing the workers from being burned by the splashed molten aluminum and ensuring work safety.
[0017] 3. When using this utility model, the staff holds the support rod by hand, which improves the convenience of using this utility model and further enhances the stability of its use.
[0018] 4. The present invention provides support for the forward and backward sliding of the push-pull rod through the setting of support seat III and sliding hole, thus ensuring the stability of use.
[0019] 5. When the hopper assembly of this utility model is closed, the bottom is funnel-shaped, which facilitates the complete discharge of additives and avoids accumulation and residue. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the hopper assembly of this utility model when it is closed;
[0021] Figure 2 This is a top view of the structure of this utility model;
[0022] Figure 3 This is a cross-sectional view of the present invention;
[0023] Figure 4 This is a schematic diagram of the right hopper of this utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the left hopper of this utility model;
[0025] Figure 6 This is a schematic diagram of the support rod of this utility model;
[0026] Figure 7 This is a schematic diagram of the push-pull rod of this utility model;
[0027] Figure 8 This is a schematic diagram of the mechanism of the push-pull tab of this utility model;
[0028] Figure 9 This is a schematic diagram of the structure of the hopper assembly of this utility model after it is opened.
[0029] In the diagram: 1. Hopper assembly; 2. Right hopper; 201. Rear support I; 202. Side support I; 203. Pin hole I; 204. Pin hole II; 3. Left hopper; 301. Rear support II; 302. Side support II; 303. Pin hole III; 304. Pin hole IV; 4. Support rod; 401. Square tube; 402. Support seat I; 403. Rectangular hole I; 404. Pin hole V; 405. Rectangular hole II; 406. Bottom hole; 5. Push-pull rod; 501. Straight rod; 502. Support seat II; 503. Pin hole VI; 504. Support rod; 6. Push-pull piece; 601. Pin hole VII; 602. Pin hole VIII; 7. Connecting pin I; 8. Connecting pin II; 9. Connecting pin III; 10. Support seat III; 1001. Sliding hole. Detailed Implementation
[0030] like Figures 1-9 As shown, the alloy adding device for an aluminum alloy smelting furnace of this utility model includes a hopper assembly 1, a support rod 4, a push-pull rod 5, and a push-pull plate 6. The hopper assembly 1 includes a right hopper 2 and a left hopper 3. Both the right hopper 2 and the left hopper 3 are semi-cylinders with openings on their top surface and one side wall. The right hopper 2 and the left hopper 3 are symmetrical. The opening side wall of the right hopper 2 and the opening side wall of the left hopper 3 are joined together to form a cylinder with an opening on the top surface. A rear support I 201 and a side support I 202 are fixedly connected to the outer wall of the right hopper 2. The rear support I 201 is located on the rear outer wall of the right hopper 2, and the side support I 202 is located in front of the rear support I 201. A rear support II 301 and a side support II 302 are fixedly connected to the outer wall of the left hopper 3. The rear support II 301 is located on the rear outer wall of the left hopper 3, and the side support II 302 is located in front of the rear support II 301. The support rod 4 includes a square tube 401 and a support seat I 402. The support seat I 402 is located at the front end of the square tube 401. Rectangular holes I 403 are provided on the left and right parallel side walls of the square tube 401. The rear support I 201 and the rear support II 301 are rotatably connected to the support seat I 402 by pins. The push-pull rod 5 is slidably connected inside the square tube 401 and slides along the length of the square tube 401. The push-pull rod 5 includes a straight rod 501 and a support seat II 502. The support seat II 502 is located at the front end of the straight rod 501. There are two push-pull pieces 6. The rear ends of the two push-pull pieces 6 are rotatably connected to the support seat II 502 by pins. The two push-pull pieces 6 are respectively located in the two rectangular holes I 403. The front ends of the two push-pull pieces 6 are rotatably connected to the side support I 202 and the side support II 302 by pins, respectively.
[0031] The rear support I 201 has a pin hole I 203, the rear support II 301 has a pin hole III 303, and the support I 402 has a pin hole V 404. Pin holes I 203, III 303, and V 404 are coaxial, and a connecting pin II 8 is inserted into all three pin holes. The rear support I 201 is positioned above the rear support II 301, and the support I 402 is positioned above the rear support I 201, along the axial direction of pin holes I 203, III 303, and V 404.
[0032] Both push-pull tabs 6 have pin holes VII 601 at their rear ends, and the support base II 502 has pin holes VI 503. Pin holes VI 503 are coaxial with the two pin holes VII 601, and a connecting pin I 7 is inserted into both pin holes VI 503 and the two pin holes VII 601. The two push-pull tabs 6 are respectively located above and below the support base II 502.
[0033] Both push-pull tabs 6 have pin holes VIII 602 at their front ends. The side support I 202 has a pin hole II 204, which is coaxial with the pin hole VIII 602 of one push-pull tab 6. A connecting pin III 9 is inserted into both pin hole II 204 and pin hole VIII 602. The push-pull tab 6 is positioned above the side support I 202. The side support II 302 has a pin hole IV 304, which is coaxial with the pin hole VIII 602 of the other push-pull tab 6. A connecting pin III 9 is inserted into both pin hole IV 304 and pin hole VIII 602. The push-pull tab 6 is positioned above the side support II 302.
[0034] In use, the push-pull rod 5 is first pulled backward to align the opening sidewall of the right hopper 2 with the opening sidewall of the left hopper 3, thereby closing the hopper assembly 1. Figure 1 As shown, the columnar metal additive is placed inside the hopper assembly 1. The worker holds the rear of the support rod 4 and places the hopper assembly 1 above the molten aluminum in the smelting furnace. The push-pull rod 5 is pushed forward, causing the two push-pull plates 6 to move. Since the rear supports I 201 and II 301 are rotatably connected to the support I, the movement of the two push-pull plates 6, through the side supports I 202 and II 203, causes the right hopper 2 and left hopper 3 to rotate in opposite directions around the connecting pin II 8, thus opening the hopper assembly 1. Figure 9 As shown, after the hopper assembly 1 is opened, the columnar metal additive inside falls into the molten aluminum, thereby realizing the addition of the columnar metal additive.
[0035] When using this invention, workers can precisely add metal additives to different positions in the molten aluminum, thereby achieving uniform metal additive distribution within the molten aluminum and ensuring the production quality of aluminum alloys in the smelting furnace.
[0036] When using this invention, the columnar metal additive is added close to the molten aluminum, which reduces the splashing of molten aluminum caused by the metal additive being thrown into the molten aluminum. During operation, the operator holds the rear of the support rod 4 and keeps away from the molten aluminum, thereby preventing the operator from being burned by the splashed molten aluminum and ensuring work safety.
[0037] The push-pull rod 5 includes a support rod 504, which is fixedly connected to the bottom of the straight rod 501. The support rod 504 is located at the rear of the straight rod 501. A rectangular hole II 405 is provided on the bottom surface of the rear of the support rod 4. The length direction of the rectangular hole II 405 is set along the length direction of the support rod 4. The support rod 504 is slidably connected in the rectangular hole II 405 and extends out of the rectangular hole II 405.
[0038] The support rod 504 is designed to facilitate the operation of the push-pull rod 5 by the staff. When in use, the staff can hold the support rod 504 by hand, which improves the ease of use of this utility model and further enhances its stability.
[0039] A support seat Ⅲ10 is fixedly connected to the inner bottom surface of the square tube 401. The support seat Ⅲ10 is provided with a sliding hole 1001, and the straight rod 501 is slidably connected in the sliding hole 1001. There are multiple support seats Ⅲ10, which are evenly distributed along the length of the square tube 401. Each support seat Ⅲ10 is provided with a sliding hole 1001, and the straight rod 501 is slidably connected in the multiple sliding holes 1001.
[0040] The support base Ⅲ10 and the sliding hole 1001 provide support for the forward and backward sliding of the push-pull rod 5, ensuring the stability of this utility model in use.
[0041] A bottom hole 406 is provided on the rear side wall of the square tube 401, and the rear end of the straight rod 501 is slidably connected in the bottom hole 406, with the rear end of the straight rod 501 extending out of the bottom hole 406.
[0042] The bottom hole 406 is designed to prevent interference between the rear end of the straight rod 501 and the square tube 401.
[0043] Both the right hopper 2 and the left hopper 3 have a semi-funnel shape at the bottom, with one side wall open. The funnel-shaped bottom allows all the additives to fall out, preventing accumulation and residue. In this embodiment, the semi-funnel-shaped ground at the bottom of the right hopper 2 and the left hopper 3 also has a semi-funnel-shaped bottom surface, with the bottom surface forming an angle of 10° with the horizontal plane.
[0044] In this embodiment, all components are made of Q235 stainless steel.
Claims
1. An aluminum alloy smelting furnace alloy addition device characterized by: The utility model provides a kind of material bin assembly (1), support rod (4), push-pull rod (5) and push-pull piece (6), material bin assembly (1) includes right bin (2) and left bin (3), right bin (2) and left bin (3) are both half cylinder with top surface and one side wall being open, right bin (2) and left bin (3) are symmetrical, right bin (2) opening side wall and left bin (3) opening side wall butt joint after forming the cylinder with top surface opening, right bin (2) outer wall is fixedly connected with rear support I (201) and side support I (202), rear support I (201) is located on the rear outer wall of right bin (2), side support I (202) is located in front of rear support I (201), left bin (3) outer wall is fixedly connected with rear support II (301) and side support II (302), rear support II (301) is located on the rear outer wall of left bin (3), side support II (302) is located in front of rear support II (301), support rod (4) includes square tube (401) and support seat I (402), support seat I (402) is located in the front end of square tube (401), rectangular hole I (403) is formed in the left and right parallel side wall of square tube (401), rear support I (201) and rear support II (301) are rotatably connected on support seat I (402) by pin, push-pull rod (5) is slidably connected in square tube (401), push-pull rod (5) slides along the length direction of square tube (401), push-pull rod (5) includes straight rod (501) and support seat II (502), support seat II (502) is located in the front end of straight rod (501), two push-pull pieces (6) are provided, the rear end of two push-pull pieces (6) is rotatably connected on support seat II (502) by pin, two push-pull pieces (6) are respectively arranged in two rectangular hole I (403), the front end of two push-pull pieces (6) is rotatably connected on side support I (202) and side support II (302) by pin.
2. An aluminum alloy melting furnace alloy addition apparatus as defined in claim 1, wherein: The rear support I (201) is provided with a pin hole I (203), the rear support II (301) is provided with a pin hole III (303), the support seat I (402) is provided with a pin hole V (404), the pin hole I (203), the pin hole III (303) and the pin hole V (404) are coaxial, the pin hole I (203), the pin hole III (303) and the pin hole V (404) are jointly inserted with a connecting pin II (8), along the axial direction of the pin hole I (203), the pin hole III (303) and the pin hole V (404), the rear support I (201) is arranged above the rear support II (301), and the support seat I (402) is arranged above the rear support I (201).
3. An apparatus for adding alloy to an aluminum alloy melting furnace as defined in claim 2 wherein: The rear end of the two push-pull pieces (6) is provided with a pin hole VII (601), the support seat II (502) is provided with a pin hole VI (503), the pin hole VI (503) is coaxial with the two pin holes VII (601), the pin hole VI (503) and the two pin holes VII (601) are jointly inserted with a connecting pin I (7), and the two push-pull pieces (6) are arranged above and below the support seat II (502) respectively.
4. An apparatus for adding alloy to an aluminum alloy melting furnace as defined in claim 3 wherein: The two push-pull pieces (6) are provided with pin holes VIII (602) at front ends, the side support I (202) is provided with pin holes II (204), the pin holes II (204) are coaxial with the pin holes VIII (602) of one push-pull piece (6), the pin holes II (204) and the pin holes VIII (602) are jointly inserted with connecting pins III (9), the push-pull piece (6) is arranged above the side support I (202), the side support II (302) is provided with pin holes IV (304), the pin holes IV (304) are coaxial with the pin holes VIII (602) of the other push-pull piece (6), the pin holes IV (304) and the pin holes VIII (602) are jointly inserted with connecting pins III (9), and the push-pull piece (6) is arranged above the side support II (302).
5. An apparatus for alloying an aluminum alloy smelting furnace as defined in any one of claims 1-4, characterized in that: The push-pull rod (5) comprises a supporting rod (504) fixedly connected to the bottom of the straight rod (501), and the supporting rod (504) is arranged at the rear of the straight rod (501); the rear bottom surface of the supporting rod (4) is provided with a rectangular hole II (405) arranged along the length direction of the supporting rod (4), and the supporting rod (504) is slidably connected to the rectangular hole II (405) and extends out of the rectangular hole II (405).
6. An aluminum alloy melting furnace alloy addition device as defined in claim 5 wherein: The inner bottom surface of the supporting rod square tube (401) is fixedly connected with a supporting seat III (10), and the supporting seat III (10) is provided with a sliding hole (1001), and the straight rod (501) is slidably connected to the sliding hole (1001).
7. An aluminum alloy melting furnace alloy addition device as defined in claim 6 wherein: The supporting seat III (10) is provided with a plurality of supporting seats III (10) arranged along the length direction of the square tube (401), and each supporting seat III (10) is provided with a sliding hole (1001), and the straight rod (501) is slidably connected to the plurality of sliding holes (1001).
8. An aluminum alloy melting furnace alloy addition apparatus as defined in any one of claims 1, 2, 3, 4, 6, or 7, characterized by: The rear side wall of the square tube (401) is provided with a bottom hole (406), and the rear end of the straight rod (501) is slidably connected to the bottom hole (406) and extends out of the bottom hole (406).
9. An aluminum alloy melting furnace alloy addition device as defined in claim 8 wherein: The right material bin (2) and the left material bin (3) are both half-hoppers with an open side wall at the lower part.