Clamp for assembling special-shaped battery
By designing a fixture for assembling irregularly shaped batteries, and using electric push rods and spring assemblies to achieve automatic loading and unloading and multi-point clamping, the problems of insufficient automation and unstable clamping of existing equipment are solved, thereby improving processing efficiency and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-10
AI Technical Summary
Existing irregularly shaped battery assembly equipment lacks automatic loading and unloading functions, resulting in low processing efficiency and unstable clamping, making it unable to meet the processing needs of various battery models.
A fixture for assembling irregularly shaped batteries was designed. It uses components such as electric push rods, movable plates, hollow clamping pads, and springs to achieve automatic loading and unloading and multi-point clamping. The conveyor belt is driven by hydraulic cylinders and drive motors to transport and clamp the batteries, and the rebound force of the springs ensures the stability of the batteries.
It enables automatic loading and unloading and stable clamping of irregularly shaped batteries, improves processing efficiency and equipment adaptability, and ensures the stability of batteries during processing.
Smart Images

Figure CN223986590U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy technology, specifically a fixture for assembling irregularly shaped batteries. Background Technology
[0002] Irregularly shaped batteries refer to lithium batteries with irregular shapes, which are usually used in electronic products with special requirements, such as Bluetooth headsets, wearable devices, and ultra-thin mobile phones.
[0003] A search revealed that the announcement number CN219745397U, entitled "A Clamping Device for Filling Adhesive into Irregularly Shaped Battery Modules," includes a base. Research and analysis showed that this device, through the cooperation of a fixed clamping plate, a first clamping groove, a second clamping groove, a movable clamping plate, and a moving mechanism, can clamp and fix the shell of irregularly shaped battery modules, thus preventing deformation when filling the shell with sealant and improving the filling effect. However, it also has the following drawbacks to some extent.
[0004] For example, the equipment does not have an automatic battery loading and unloading function, so workers still need to manually load the batteries during processing. If a large number of products need to be processed, the workers may work for a long time, which will affect the processing efficiency of the equipment. In addition, the battery is clamped and limited by a simple structure, which may cause the product to be unstable during processing. It also cannot process batteries of various models. In order to solve the above technical problems, we designed a fixture for assembling irregularly shaped batteries. Utility Model Content
[0005] The purpose of this utility model is to provide a clamp for assembling irregularly shaped batteries, which has the advantages of automatic loading and unloading and stable clamping of batteries. It solves the problem that the lack of automatic loading and unloading of batteries can easily affect the processing efficiency of the equipment. In addition, the battery is only clamped and limited by a simple structure during use, which makes the product prone to unstable clamping.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a fixture for assembling irregularly shaped batteries, comprising a mounting base, wherein the number of mounting bases is several, a fixing seat is fixedly mounted on the top of the mounting base, a clamping mechanism is provided on the top of the fixing seat, a fixing box is fixedly connected to one side of two mounting bases facing each other, a support plate is fixedly connected to both sides of the fixing box, a conveying mechanism is provided in the inner cavity of the fixing box, the clamping mechanism includes mounting plates, the number of mounting plates is several, the mounting plates are fixedly mounted on the top of the fixing seat, and the conveying mechanism includes a hydraulic cylinder, the hydraulic cylinder is fixedly mounted in the inner cavity of the fixing box.
[0007] Preferably, the output end of the hydraulic cylinder is fixedly connected to a lifting plate, and the top two sides of the lifting plate are fixedly installed with first movable rollers via rotating shafts.
[0008] Preferably, a lifting frame is fixedly connected to the bottom of the lifting plate, the bottom of the lifting frame extends through to the outside of the fixed box, and a second movable roller is fixedly installed in the inner cavity of the lifting frame via a rotating shaft.
[0009] Preferably, a drive roller is fixedly installed in the inner cavity of the support plate via a rotating shaft, a drive motor is fixedly installed on the rear side of the support plate, the output end of the drive motor is fixedly connected to the drive roller, a conveyor belt is movably sleeved on the surface of the drive roller, and anti-slip protrusions are fixedly connected to the surface of the conveyor belt.
[0010] Preferably, an electric push rod is installed through the two mounting plates on opposite sides. The output end of the electric push rod is fixedly connected to a movable plate. A hollow clamping pad is fixedly connected to the opposite side of the two movable plates. A first spring is fixedly connected to the inner cavity of the hollow clamping pad. An installation cylinder is fixedly connected to the opposite side of the two movable plates.
[0011] Preferably, a second spring is fixedly connected to the inner cavity of the mounting cylinder, and a push cylinder is fixedly connected to each of the two second springs on opposite sides.
[0012] Preferably, each of the two hollow clamping pads has a through hole on one side opposite to the other, and the number of hollow clamping pads and push cylinders is several.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention utilizes an electric push rod, a movable plate, a hollow clamping pad, a first spring, a second spring, a push cylinder, an mounting cylinder, a hydraulic cylinder, a lifting plate, a first movable roller, and a conveyor belt to enable automatic loading and unloading of materials. During operation, the drive motor drives the conveyor belt via the drive roller to transport the batteries. Simultaneously, the hydraulic cylinder, via the lifting plate, transports the product into the clamping component. The electric push rod, via the movable plate, drives the hollow clamping pad to clamp and limit the battery. During clamping, the first spring also limits the battery's position, and then the second spring, via the push cylinder, performs a secondary clamping, thus ensuring the battery's stability. Attached Figure Description
[0015] Figure 1 This is a three-dimensional view of the structure of this utility model;
[0016] Figure 2 This is a three-dimensional cross-sectional view of the structure of this utility model;
[0017] Figure 3 This is an exploded perspective view of a partial structure clamping mechanism of this utility model.
[0018] Figure 4 This is a sectional perspective view of a partial structural conveying mechanism of this utility model.
[0019] In the diagram: 1. Mounting base; 2. Fixed seat; 3. Clamping mechanism; 4. Support plate; 5. Conveying mechanism; 6. Fixed box; 7. Mounting plate; 8. Electric push rod; 9. Movable plate; 10. Hollow clamping pad; 11. First spring; 12. Second spring; 13. Push cylinder; 14. Mounting cylinder; 15. Through hole; 16. Hydraulic cylinder; 17. Lifting plate; 18. First movable roller; 19. Drive roller; 20. Drive motor; 21. Lifting frame; 22. Second movable roller; 23. Anti-slip protrusion; 24. Conveyor belt. Detailed Implementation
[0020] Please see Figures 1-4 A fixture for assembling irregularly shaped batteries includes mounting bases 1, of which there are several mounting bases 1. A fixing seat 2 is fixedly mounted on the top of the mounting base 1. A clamping mechanism 3 is provided on the top of the fixing seat 2. A fixing box 6 is fixedly connected to one side of two mounting bases 1 facing each other. Support plates 4 are fixedly connected to both sides of the fixing box 6. A conveying mechanism 5 is provided in the inner cavity of the fixing box 6. The clamping mechanism 3 includes mounting plates 7, of which there are several. The mounting plates 7 are fixedly mounted on the top of the fixing seat 2. The conveying mechanism 5 includes a hydraulic cylinder 16, which is fixedly mounted in the inner cavity of the fixing box 6. By providing anti-slip protrusions 23, the anti-slip properties of the surface of the conveyor belt 24 can be increased to prevent the battery from sliding on the conveyor belt 24.
[0021] Please see Figure 1 , Figure 2 and Figure 4 The output end of the hydraulic cylinder 16 is fixedly connected to the lifting plate 17. The top two sides of the lifting plate 17 are fixedly installed with the first movable roller 18 through the rotating shaft. By setting the first movable roller 18, the conveyor belt 24 can slide on the lifting plate 17.
[0022] Please see Figure 1 , Figure 2 and Figure 4 The bottom of the lifting plate 17 is fixedly connected to the lifting frame 21, the bottom of the lifting frame 21 extends through to the outside of the fixed box 6, and the inner cavity of the lifting frame 21 is fixedly installed with the second movable roller 22 through the rotating shaft.
[0023] Please see Figure 1 , Figure 2 and Figure 4A drive roller 19 is fixedly installed in the inner cavity of the support plate 4 via a rotating shaft. A drive motor 20 is fixedly installed on the rear side of the support plate 4. The output end of the drive motor 20 is fixedly connected to the drive roller 19. A conveyor belt 24 is movably sleeved on the surface of the drive roller 19. Anti-slip protrusions 23 are fixedly connected to the surface of the conveyor belt 24. Through the cooperation of the lifting frame 21 and the second movable roller 22, the conveyor belt 24 can be lifted up to ensure the tension of the conveyor belt 24 and prevent the conveyor belt 24 from slipping.
[0024] Please see Figure 1 and Figure 3 Electric push rods 8 are installed through the two mounting plates 7 on opposite sides. The output end of the electric push rods 8 is fixedly connected to a movable plate 9. Hollow clamping pads 10 are fixedly connected to the opposite sides of the two movable plates 9. A first spring 11 is fixedly connected to the inner cavity of the hollow clamping pads 10. Mounting cylinders 14 are fixedly connected to the opposite sides of the two movable plates 9.
[0025] Please see Figure 3 The inner cavity of the mounting cylinder 14 is fixedly connected to a second spring 12, and the two second springs 12 are fixedly connected to a push cylinder 13 on opposite sides.
[0026] Please see Figure 1 , Figure 2 and Figure 3 Two hollow clamping pads 10 are provided with through holes 15 on opposite sides. There are several hollow clamping pads 10 and push cylinders 13. By providing through holes 15, the push cylinders 13 can be guided and limited so that the push cylinders 13 can move back and forth.
[0027] In use, the user can operate the equipment via an external controller. First, the user controls the drive motor 20, causing it to rotate the conveyor belt 24 via the drive roller 19. This allows the conveyor belt to transport larger, irregularly shaped batteries. When the batteries are transported onto the lifting plate 17, the user activates the hydraulic cylinder 16. The output of the hydraulic cylinder 16 moves the lifting plate 17 upwards, lifting the battery so that the clamping mechanism 3 can limit its movement. During this limiting process, the user then controls the electric push rod 8, which in turn drives the electric... The output end of machine 20 will drive the hollow clamping pad 10 to clamp and limit the battery through the movable plate 9. During clamping, the hollow clamping pad 10 will also clamp the battery in an irregular shape through the first spring 11 to prevent the battery from being left unclamped. During clamping, the push cylinder 13 will also clamp the battery a second time through the rebound force of the second spring 12 to ensure the stability of the battery clamping. After the battery is processed, the user will operate the hydraulic cylinder 16 to return to its original position so that the conveyor belt 24 can transport the battery again and transport the battery to the next processing area.
[0028] In summary, this fixture for assembling irregularly shaped batteries, through the cooperation of the mounting base 1, fixing seat 2, clamping mechanism 3, support plate 4, conveying mechanism 5, fixing box 6, mounting plate 7, electric push rod 8, movable plate 9, and hollow clamping pad 10, solves the problem of the lack of automatic battery loading and unloading function, which easily affects the processing efficiency of the equipment. Furthermore, in use, the battery is only clamped and limited by a simple structure, which makes the product prone to unstable clamping.
Claims
1. A jig for assembling a shaped battery, comprising a mounting base (1), characterized in that: The number of mounting bases (1) is several, the top of the mounting base (1) is fixedly installed with a fixed seat (2), the top of the fixed seat (2) is provided with a clamping mechanism (3), the opposite side of the two mounting bases (1) is fixedly connected with a fixed box (6), the two sides of the fixed box (6) are fixedly connected with a supporting branch plate (4), the inner cavity of the fixed box (6) is provided with a conveying mechanism (5), the clamping mechanism (3) comprises a mounting branch plate (7), the number of the mounting branch plate (7) is several, the mounting branch plate (7) is fixedly installed on the top of the fixed seat (2), the conveying mechanism (5) comprises a hydraulic cylinder (16), and the hydraulic cylinder (16) is fixedly installed in the inner cavity of the fixed box (6).
2. The irregularly shaped battery assembling jig according to claim 1, wherein: The output end of the hydraulic cylinder (16) is fixedly connected with a lifting plate (17), and the two sides of the top of the lifting plate (17) are fixedly installed with a first movable roller (18) through a rotating shaft.
3. The irregularly shaped battery assembling jig according to claim 2, wherein: The bottom of the lifting plate (17) is fixedly connected with a lifting frame (21), the bottom of the lifting frame (21) penetrates to the outside of the fixed box (6), and the inner cavity of the lifting frame (21) is fixedly installed with a second movable roller (22) through a rotating shaft.
4. The irregularly shaped battery assembling jig according to claim 1, wherein: The inner cavity of the supporting branch plate (4) is fixedly installed with a driving roller (19) through a rotating shaft, the rear side of the supporting branch plate (4) is fixedly installed with a driving motor (20), the output end of the driving motor (20) is fixedly connected with the driving roller (19), and the surface of the driving roller (19) movably sheathes a conveying belt (24).
5. The irregularly shaped battery assembling jig according to claim 1, wherein: The opposite sides of the two mounting branch plates (7) are both penetrated and installed with an electric push rod (8), the output end of the electric push rod (8) is fixedly connected with a movable plate (9), the opposite sides of the two movable plates (9) are both fixedly connected with a hollow clamping pad (10), the inner cavity of the hollow clamping pad (10) is fixedly connected with a first spring (11), and the opposite sides of the two movable plates (9) are both fixedly connected with a mounting cylinder (14).
6. The irregularly shaped battery assembling jig according to claim 5, wherein: The inner cavity of the mounting cylinder (14) is fixedly connected with a second spring (12), and the opposite sides of the two second springs (12) are both fixedly connected with a pushing cylinder (13).
7. The irregularly shaped battery assembling jig according to claim 5, wherein: The opposite sides of the two hollow clamping pads (10) are both provided with a through hole (15), and the number of the hollow clamping pads (10) and the pushing cylinders (13) is several.
Citation Information
Patent Citations
Clamp device for glue pouring of special-shaped battery module
CN219745397U