Coal-based solid waste pretreatment extraction device

By using a servo motor-driven stirring rod and hydraulic cylinder in conjunction, the problems of insufficient mixing and residue on the inner wall in coal-based solid waste leaching devices are solved, achieving efficient leaching and cleaning operations.

CN223988881UActive Publication Date: 2026-03-13TIBET KUNNENG COMMERCIAL MIXING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing leaching devices often suffer from insufficient mixing when extracting coal-based solid waste components, resulting in low efficiency and residue buildup on the inner walls of the device, which affects subsequent operations.

Method used

The stirring rod, driven by a servo motor, works in conjunction with a hydraulic cylinder to achieve height adjustment and stirring. Combined with a cleaning ring to clean the inner wall, and solvent circulation through a return pipe, it ensures uniform mixing and cleanliness.

Benefits of technology

It improves the efficiency of coal-based solid waste leaching, avoids residue on the inner wall, and ensures the cleanliness and mixing effect of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal-based solid waste pretreatment leaching device, which relates to the technical field of coal-based solid waste treatment, and comprises a device body and a mixing mechanism, the mixing mechanism comprises a hydraulic cylinder, the hydraulic cylinder is arranged at the top of the device body, a piston rod of the hydraulic cylinder is fixedly provided with a fixed seat, and the fixed seat is fixedly provided with a hydraulic cylinder. A servo motor is fixedly mounted in the fixed seat, an output shaft of the servo motor is fixedly connected with a mounting seat in a sleeving manner, a plurality of stirring rods are fixedly mounted on the outer side of the mounting seat, and cleaning rings are fixedly mounted on the outer sides of the plurality of stirring rods. The stirring rod can stir and mix a solvent and coal-based solid waste through the work of the servo motor, meanwhile, the height of the stirring rod can be adjusted through the work of the hydraulic cylinder, the solvent and the coal-based solid waste can be fully stirred through the stirring rod, meanwhile, the cleaning ring can clean the inner wall of the fixed shell, and the cleaning efficiency is improved. And components required by the interior of the coal-based solid waste can be conveniently leached out.
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Description

Technical Field

[0001] This utility model relates to the field of coal-based solid waste treatment technology, specifically to a coal-based solid waste pretreatment leaching device. Background Technology

[0002] Coal-based solid waste refers to solid waste generated during coal mining, washing, and pyrolysis. This waste includes coal gangue, fly ash, and gasification ash, and constitutes a significant portion of industrial solid waste. Leaching can effectively extract the desired components from coal-based solid waste, enabling its convenient recycling and utilization.

[0003] A leaching device for pretreatment of coal-based solid waste, disclosed in CN221451771 U, relates to the field of industrial equipment technology. The leaching tower includes a funnel structure and a cylindrical structure. The funnel structure is located at the bottom of the leaching tower, and the cylindrical structure is located above the funnel structure. A liquid distribution pipe is provided at the connection between the funnel structure and the cylindrical structure, and a liquid distribution port is provided on the distribution pipe. An acid mist collection tank is connected to the top of the cylindrical structure, and an acid discharge port is provided on the acid mist collection tank. A reflux pipe is located on the outside of the cylindrical structure, and a circulating pump is installed on the reflux pipe. A feed inlet is provided at the bottom of the funnel structure of the leaching tower, and a second slag discharge port is provided on the cylindrical structure near the funnel structure. A pH adjustment port and a first slag discharge port are provided on the funnel structure. A baffle plate is provided on the inner wall of the cylindrical structure, and an overflow trough is provided in the inner cavity of the cylindrical structure above the baffle plate, with an overflow port on the overflow trough. This utility model solves the problems of poor leaching effect, low efficiency, and high energy consumption in traditional leaching methods.

[0004] The existing technology has the following shortcomings: When extracting the required components from coal-based solid waste, the existing leaching device cannot fully mix the coal-based solid waste powder with the solvent, so the required components in the coal-based solid waste cannot be fully extracted. This also affects the leaching efficiency. In addition, coal-based solid waste residue is easy to appear on the inner wall of the device, which affects the cleanliness of the device and will affect the next leaching operation. Utility Model Content

[0005] The purpose of this invention is to provide a coal-based solid waste pretreatment leaching device. A servo motor operates to enable a stirring rod to mix the solvent and coal-based solid waste. Simultaneously, a hydraulic cylinder adjusts the height of the stirring rod, ensuring thorough mixing of the solvent and coal-based solid waste. A cleaning ring cleans the inner wall of the fixed outer shell, allowing for convenient leaching of the desired components from the coal-based solid waste, thus addressing the aforementioned shortcomings in the technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a coal-based solid waste pretreatment leaching device, comprising a device body, and further comprising:

[0007] A mixing mechanism, located inside the main body of the device, is used to mix coal-based solid waste and solvents;

[0008] The mixing mechanism includes a hydraulic cylinder, which is located on the top of the device body. The piston rod of the hydraulic cylinder is fixedly mounted on a fixed base. A servo motor is fixedly mounted inside the fixed base. The output shaft of the servo motor is fixedly sleeved with a mounting base. Multiple stirring rods are fixedly mounted on the outside of the mounting base. Cleaning rings are fixedly mounted on the outside of the multiple stirring rods.

[0009] Preferably, the device body includes a fixed outer shell, a cover plate is provided on the top of the fixed outer shell, and a plurality of connecting bolts are provided between the fixed outer shell and the cover plate and are fixedly connected by the connecting bolts.

[0010] Preferably, a feed pipe is fixedly installed on the inner wall of one end of the top of the cover plate, an exhaust pipe is fixedly installed on the inner wall of the other end of the top of the cover plate, a liquid inlet pipe is fixedly installed on the top of one end of the outer wall of the fixed housing, and a discharge pipe is fixedly installed on the inner wall of the bottom of the fixed housing.

[0011] Preferably, a return pipe is fixedly installed on the outer wall of the fixed housing at the end away from the inlet pipe. The return pipe has three ports. Two of the ports are located at the top and bottom of the fixed housing at the end away from the inlet pipe, respectively, and the other port of the return pipe is connected to the outside.

[0012] Preferably, filter plates are fixedly installed on the inner walls of the two ports of the return pipe closest to the fixed housing, and valves are provided at the ports of the return pipe furthest from the fixed housing.

[0013] Preferably, the top of the cover plate is fixedly connected to the hydraulic cylinder, and the diameter of the fixing seat is the same as the diameter of the mounting seat.

[0014] Preferably, there are six stirring rods arranged in a ring at equal intervals, and all six stirring rods are set with an inclined structure. The outer diameter of the cleaning ring is the same as the inner diameter of the fixed shell.

[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0016] 1. The servo motor enables the stirring rod to mix the coal-based solid waste and solvent. The hydraulic cylinder can adjust the height of the stirring rod, allowing it to mix the coal-based solid waste and solvent at different locations inside the fixed shell. This ensures that the required components in the coal-based solid waste are fully extracted, thereby improving the extraction efficiency. At the same time, the rotation of the stirring rod allows the cleaning ring to clean the inner wall of the fixed shell, preventing the coal-based solid waste from adhering to the inner wall and affecting its cleanliness.

[0017] 2. The solvent at the top of the fixed shell can be refluxed through the reflux pipe, so that the solvent can be fully mixed with the coal-based solid waste. At the same time, the solvent can be easily discharged from the inside of the fixed shell through the reflux pipe. The filter plate can prevent the coal-based solid waste from entering the reflux pipe and causing blockage. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a front vertical sectional view of the present invention.

[0021] Figure 3 This utility model Figure 2 Enlarged view of part A.

[0022] Figure 4 This is an exploded three-dimensional structural view of the device body of this utility model.

[0023] Figure 5 This is an exploded view of the three-dimensional structure of the hybrid mechanism of this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Device body; 101. Fixed outer shell; 102. Cover plate; 103. Connecting bolts; 104. Feed pipe; 105. Exhaust pipe; 106. Liquid inlet pipe; 107. Discharge pipe; 108. Return pipe; 109. Filter plate;

[0026] 2. Mixing mechanism; 201. Hydraulic cylinder; 202. Fixed base; 203. Servo motor; 204. Mounting base; 205. Stirring rod; 206. Cleaning ring. Detailed Implementation

[0027] This utility model provides, for example Figure 1 The coal-based solid waste pretreatment leaching device shown includes a device body 1, and further includes:

[0028] The mixing mechanism 2 is located inside the main body 1 and is used to mix coal-based solid waste and solvent.

[0029] To ensure thorough mixing of coal-based solid waste and solvent, such as Figure 1-3 and Figure 5 As shown, the mixing mechanism 2 includes a hydraulic cylinder 201, which is located on the top of the device body 1. The piston rod of the hydraulic cylinder 201 is fixedly mounted on a fixed base 202. A servo motor 203 is fixedly mounted inside the fixed base 202. The output shaft of the servo motor 203 is fixedly sleeved with a mounting base 204. Multiple stirring rods 205 are fixedly mounted on the outside of the mounting base 204. A cleaning ring 206 is fixedly mounted on the outside of the multiple stirring rods 205. The servo motor 203 causes the stirring rods 205 to rotate, so that they can stir and mix the coal-based solid waste and the solvent. At the same time, the hydraulic cylinder 201 can adjust the height of the stirring rods 205, so that the coal-based solid waste and the solvent can be fully mixed, thereby improving the leaching efficiency.

[0030] In order to facilitate the extraction operation of the device body 1, such as Figure 1-2 and Figure 4 As shown, the device body 1 includes a fixed outer shell 101, a cover plate 102 is provided on the top of the fixed outer shell 101, and a plurality of connecting bolts 103 are provided between the fixed outer shell 101 and the cover plate 102 and are fixedly connected by the connecting bolts 103. A feed pipe 104 is fixedly installed on the inner wall of one end of the top of the cover plate 102, and an exhaust pipe 105 is fixedly installed on the inner wall of the other end of the top of the cover plate 102. A liquid inlet pipe 106 is fixedly installed on the top of one end of the outer wall of the fixed outer shell 101, and a discharge pipe 107 is fixedly installed on the inner wall of the bottom of the fixed outer shell 101. Coal-based solid waste and solvent can be added into the fixed outer shell 101 through the feed pipe 104 and the liquid inlet pipe 106, and the waste gas generated during the leaching process can be discharged through the exhaust pipe 105.

[0031] To facilitate the recycling of solvents, such as Figure 2 and Figure 4 As shown, a return pipe 108 is fixedly installed on the outer wall of the fixed housing 101 away from the liquid inlet pipe 106. The return pipe 108 has three ports. Two of the ports of the return pipe 108 are respectively located at the top and bottom of the fixed housing 101 away from the liquid inlet pipe 106. The other port of the return pipe 108 is connected to the outside. Filter plates 109 are fixedly installed on the inner walls of the two ports of the return pipe 108 near the fixed housing 101. A valve is provided at the port of the return pipe 108 away from the fixed housing 101. The solvent at the top of the fixed housing 101 can be returned to the bottom of the fixed housing 101 through the return pipe 108. At the same time, the solvent can be conveniently discharged from the inside of the fixed housing 101 through the port at the bottom of the return pipe 108.

[0032] To ensure that the stirring rod 205 and the cleaning ring 206 can stably mix and clean coal-based solid waste and solvents, such as Figure 2-5As shown, the top of the cover plate 102 is fixedly connected to the hydraulic cylinder 201. The diameter of the fixed seat 202 is the same as the diameter of the mounting seat 204. There are six stirring rods 205, which are arranged in a ring at equal intervals. All six stirring rods 205 are set with an inclined structure. The outer diameter of the cleaning ring 206 is the same as the inner diameter of the fixed shell 101. The multiple stirring rods 205 with the inclined structure can easily stir and mix coal-based solid waste and solvent. At the same time, the cleaning ring 206 can clean the inner wall of the fixed shell 101, which can prevent coal-based solid waste from adhering to the inner wall of the fixed shell 101 and affecting its cleanliness.

[0033] During the leaching operation of coal-based solid waste, pulverized coal-based solid waste powder can be added into the fixed shell 101 through the feed pipe 104, and the required solvent can be added into the fixed shell 101 through the liquid inlet pipe 106. The servo motor 203 then rotates the mounting base 204, causing the stirring rod 205 to mix the coal-based solid waste and solvent. Simultaneously, the hydraulic cylinder 201 adjusts the height of the fixed base 202, thereby adjusting the height of the stirring rod 205. This allows the stirring rod 205 to mix the coal-based solid waste and solvent at different heights inside the fixed shell 101. Furthermore, the rotation and raising / lowering of the stirring rod 205 drives the cleaning ring 206 to clean the inner wall of the fixed shell 101. This method avoids coal-based solid waste adhering to the inner wall of the fixed shell 101, affecting its cleanliness. The waste gas generated during the leaching process can be discharged from the inside of the fixed shell 101 through the exhaust pipe 105. At the same time, the solvent at the top of the inner side of the fixed shell 101 can be returned to the bottom of the inner side of the fixed shell 101 through the return pipe 108, so that the solvent can be fully mixed with the coal-based solid waste. Moreover, the solvent can be conveniently discharged from the inside of the fixed shell 101 through the port at the bottom of the return pipe 108. At the same time, the deposited coal-based solid waste can be discharged from the inside of the fixed shell 101 through the discharge pipe 107, thereby improving the leaching efficiency of coal-based solid waste. This embodiment specifically solves the problem in the prior art that insufficient mixing of coal-based solid waste and solvent and the easy presence of residue on the inner wall of the device will affect the leaching efficiency.

[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A coal-based solid waste pretreatment leaching device comprising a device body (1), characterized in that, Also include: The mixing mechanism (2) is arranged in the device body (1), which is used for mixing coal-based solid waste and solvent; The mixing mechanism (2) includes a hydraulic cylinder (201), which is arranged at the top of the device body (1), and the piston rod of the hydraulic cylinder (201) is fixedly installed with a fixed seat (202), the inside of the fixed seat (202) is fixedly installed with a servo motor (203), the output shaft of the servo motor (203) is fixedly sleeved with a mounting seat (204), and the outer side of the mounting seat (204) is fixedly installed with a plurality of stirring rods (205), and the outer side of the plurality of stirring rods (205) is fixedly installed with a cleaning ring (206).

2. The coal-based solid waste pre-treatment leaching device according to claim 1, characterized in that: The device body (1) includes a fixed shell (101), and the top of the fixed shell (101) is provided with a cover plate (102), and a plurality of connecting bolts (103) are arranged between the fixed shell (101) and the cover plate (102) and are fixedly connected through the connecting bolts (103).

3. The coal-based solid waste pre-treatment leaching device according to claim 2, characterized in that: The top of the cover plate (102) is fixedly installed with an inlet pipe (104), and the top of the cover plate (102) is fixedly installed with an exhaust pipe (105), and the top of the outer wall of one end of the fixed shell (101) is fixedly installed with an inlet pipe (106), and the bottom inner wall of the fixed shell (101) is fixedly installed with an outlet pipe (107).

4. The coal-based solid waste pre-treatment leaching device according to claim 3, characterized in that: The outer wall of one end of the fixed shell (101) away from the liquid inlet pipe (106) is fixedly installed with a reflux pipe (108), the reflux pipe (108) is provided with three ports, two of the ports of the reflux pipe (108) are arranged at the top and bottom of one end of the fixed shell (101) away from the liquid inlet pipe (106), and the other port of the reflux pipe (108) is communicated with the outside.

5. The coal-based solid waste pre-treatment leaching device according to claim 4, characterized in that: The inner wall of the two ports of the reflux pipe (108) close to the fixed shell (101) is fixedly installed with a filter plate (109), and the port of the reflux pipe (108) away from the fixed shell (101) is provided with a valve.

6. The coal-based solid waste pre-treatment leaching device according to claim 2, characterized in that: The top of the cover plate (102) is fixedly connected with the hydraulic cylinder (201), and the diameter of the fixed seat (202) is the same as that of the mounting seat (204).

7. The coal-based solid waste pre-treatment leaching device according to claim 2, characterized in that: The stirring rod (205) is provided with six, the six stirring rods (205) are arranged in equal intervals in a ring shape, the six stirring rods (205) are all arranged in an inclined structure, and the outer diameter of the cleaning ring (206) is the same as the inner diameter of the fixed shell (101).

Citation Information

Patent Citations

  • Leaching device for coal-based solid waste pretreatment

    CN221451771U