High-efficiency winding equipment for copper wire processing

Abstract

The utility model relates to the technical field of copper wire processing, and discloses a high-efficiency winding device for copper wire processing, which comprises a bottom plate, a sliding plate slidably mounted on the bottom plate, a frame fixedly mounted on the sliding plate, a position adjusting component arranged on the frame, and two placing components arranged on the sliding plate. The mounting plate is fixedly mounted on the sliding plate, a fixed plate is fixedly mounted on the mounting plate, a movable plate is slidably mounted on the mounting plate, a first rotating disc and a second rotating disc are rotatably mounted on the fixed plate and the movable plate respectively, a moving assembly is arranged in the frame body, and a driving assembly is arranged on the bottom plate. By means of an automatic switching mechanism, the working efficiency can be improved, clamping can be automatically established or canceled synchronously in the switching process, and use is convenient.

Description

Technical Field

[0001] This utility model relates to the field of copper wire processing technology, specifically to a high-efficiency copper wire winding device. Background Technology

[0002] With the rapid development of the electronics, electrical, and communications industries, the demand for copper wire of various specifications is increasing. Especially in the manufacturing process of products such as motors, transformers, and electromagnetic coils, winding high-precision, high-quality copper wire has become a key technology.

[0003] The patent currently published with the publication number CN222181366U discloses a winding device for processing tin-plated copper wire, comprising: a mounting base plate, a fixed mounting plate disposed on the inner wall of the top of the left end of the mounting base plate, a movable mounting plate disposed on the inner wall of the top of the movable slider, a mounting frame disposed on the inner wall of the top of the side end of the mounting base plate, a rotating motor disposed on the top side end of the mounting frame, a movable mounting block slidably connected to the threaded rod, a raw material roller rotatably connected between the inner walls of the side ends of the sliding frame, a clamping device disposed on the inner wall of the side end of the limiting rod, and a motor disposed on the inner wall of the side end of the fixed mounting plate.

[0004] However, the above-mentioned device has the following problems when in use: When using this winding machine, since the position of the winding drum is fixed, after one drum is finished winding, the machine must be stopped for a long time to perform the unloading of the finished drum and the loading of the new drum. This process not only increases the non-production time of the equipment, but also limits the efficiency of the entire production line. Utility Model Content

[0005] The purpose of this invention is to solve the problems existing in the prior art by proposing a high-efficiency winding equipment for copper wire processing, which greatly reduces downtime and improves the overall efficiency of the production line.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-efficiency copper wire winding device includes a base plate, a sliding plate slidably mounted on the base plate, a frame fixedly mounted on the sliding plate, an adjustment component on the frame, two placement components on the sliding plate, each placement component including a mounting plate, the mounting plate fixedly mounted on the sliding plate, a fixed plate fixedly mounted on the mounting plate, a movable plate slidably mounted on the mounting plate, a first turntable and a second turntable rotatably mounted on the fixed plate and the movable plate respectively, a movable component inside the frame, and a driving component on the base plate.

[0008] Preferably, a drive motor is provided on the fixed plate, and a connecting shaft is fixedly installed on the output end of the shaft of the drive motor. The connecting shaft passes through the fixed plate and is fixedly connected to the first turntable.

[0009] Preferably, both the first turntable and the second turntable have cavities, and an extension block is fixedly installed on the side of the second turntable facing the first turntable, the cross-section of the extension block being semi-circular.

[0010] Preferably, the adjustment component includes a stepper motor, which is mounted on a frame. A lead screw is fixedly mounted on the output end of the stepper motor shaft. A lead screw nut is threaded onto the lead screw nut. An mounting block is fixedly mounted on the lead screw nut, and the mounting block has a thread hole.

[0011] Preferably, the movable component includes a threaded rod, which is rotatably mounted inside the frame. A threaded sleeve is threadedly mounted on the threaded rod, and the threaded sleeve is fixedly connected to the movable plate. One end of the threaded rod passes through the frame and is fixedly mounted with a gear.

[0012] Preferably, the drive assembly includes a connecting frame, which is fixedly mounted on a base plate. A first rack and a second rack are fixedly mounted on the connecting frame. The teeth of the first rack and the second rack face opposite directions, and the first rack and the second rack are respectively meshed with corresponding gears.

[0013] Preferably, a cylinder is provided on the base plate, and the output end of the cylinder is fixedly connected to the sliding plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This utility model is equipped with two placement components and adopts a parallel operation mode, which allows the other roller to complete the loading and unloading operations simultaneously while one roller is winding. When one roller is finished winding, the cylinder pushes the sliding plate to move, quickly switching to the other placement component to continue working, which greatly reduces downtime and improves the overall efficiency of the production line. In addition, during the switching activity, the movement of the sliding plate can drive the gear and rack to cooperate, thereby realizing the automatic clamping or loosening of the corresponding structure on the placement component, which is even more efficient. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a high-efficiency copper wire winding device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the cylinder installation position of a high-efficiency copper wire winding device proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the positioning component of a high-efficiency copper wire processing winding equipment proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the placement component of a high-efficiency copper wire processing winding device proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of a moving component of a high-efficiency copper wire processing winding device proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the drive assembly of a high-efficiency copper wire processing winding device proposed in this utility model.

[0022] In the diagram: 1. Base plate; 2. Sliding plate; 3. Frame; 4. Mounting plate; 5. Fixing plate; 6. First turntable; 7. Cavity; 8. Moving plate; 9. Second turntable; 10. Stepper motor; 11. Lead screw; 12. Lead screw nut; 13. Cylinder; 14. Drive motor; 15. Mounting block; 16. Threading hole; 17. Connecting shaft; 18. Extension block; 19. Threaded rod; 20. Threaded sleeve; 21. Gear; 22. Connecting frame; 23. First rack; 24. Second rack. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Please see Figures 1 to 6 A high-efficiency copper wire winding device includes a base plate 1, a sliding plate 2 slidably mounted on the base plate 1, a frame 3 fixedly mounted on the sliding plate 2, and an adjustment component on the frame 3. The adjustment component can change the position of the copper wire so that the copper wire can be evenly wound on the drum, thereby improving the winding effect.

[0025] The sliding plate 2 is equipped with two placement components. By moving the sliding plate 2, different placement components can be positioned directly below the positioning component. Thus, while the roll in one placement component is winding, the other placement component can simultaneously perform loading and unloading activities. This parallel operation mode can effectively reduce downtime and increase the overall efficiency of the production line.

[0026] The placement assembly includes a mounting plate 4, which is fixedly mounted on a sliding plate 2. A fixed plate 5 is fixedly mounted on the mounting plate 4, and a movable plate 8 is slidably mounted on the mounting plate 4. A first turntable 6 and a second turntable 9 are rotatably mounted on the fixed plate 5 and the movable plate 8, respectively. During material feeding, the roll to be wound is initially placed between the first turntable 6 and the second turntable 9. Then, by moving the movable plate 8, the distance between the movable plates 8 can be changed, so that the first turntable 6 and the second turntable 9 can clamp the roll and ensure the winding effect.

[0027] The frame 3 is equipped with a moving component, which allows the moving plate 8 to move and perform clamping activities. The base plate 1 is equipped with a driving component.

[0028] A drive motor 14 is provided on the fixed plate 5. A connecting shaft 17 is fixedly installed on the output end of the shaft of the drive motor 14. The connecting shaft 17 passes through the fixed plate 5 and is fixedly connected to the first turntable 6. When the drive motor 14 is started, the first turntable 6 can drive the second turntable 9 and the winding drum between them to rotate, thereby realizing the effective winding of copper wire.

[0029] Both the first turntable 6 and the second turntable 9 have cavities 7, and an extension block 18 is fixedly installed on the side of the second turntable 9 facing the first turntable 6. The cross-section of the extension block 18 is semi-circular.

[0030] The cavities 7 on the first turntable 6 and the second turntable 9 are adapted to the two sides of the roll. The presence of the extension block 18 allows the roll to be placed directly even when it is not clamped, making it convenient to use.

[0031] The adjustment assembly includes a stepper motor 10, which is mounted on the frame 3. A lead screw 11 is fixedly mounted on the output end of the shaft of the stepper motor 10. A lead screw nut 12 is threaded onto the lead screw nut 11. An mounting block 15 is fixedly mounted on the lead screw nut 12. A threading hole 16 is provided on the mounting block 15.

[0032] The stepper motor 10 controls the lead screw 11 to rotate, which in turn drives the lead screw nut 12 to move along the lead screw 11, thereby changing the position of the mounting block 15 and achieving uniform winding of the copper wire.

[0033] The moving component includes a threaded rod 19, which is rotatably mounted inside the frame 3. A threaded sleeve 20 is threadedly mounted on the threaded rod 19 and is fixedly connected to the moving plate 8. One end of the threaded rod 19 passes through the frame 3 and is fixedly mounted with a gear 21.

[0034] The rotational motion of the threaded rod 19 is converted into the linear motion of the threaded sleeve 20, thereby driving the moving plate 8 to move and adjust the position of the second turntable 9, thus realizing the clamping or loosening action.

[0035] The drive assembly includes a connecting frame 22, which is fixedly mounted on the base plate 1. A first rack 23 and a second rack 24 are fixedly mounted on the connecting frame 22. The teeth of the first rack 23 and the second rack 24 face opposite directions, and the first rack 23 and the second rack 24 are respectively meshed with the corresponding gears 21.

[0036] It is worth noting that the first rack 23 and the second rack 24 are installed at different heights.

[0037] Preferably, the design of the block and the corresponding groove allows the lead screw nut 12 and the threaded sleeve 20 to only perform translational movements.

[0038] Since the first rack 23 and the second rack 24 are installed in opposite directions, when they move in the same direction, the two gears 21 rotate in opposite directions. This means that the moving plates 8 in the two placement assemblies move in different directions.

[0039] by Figure 1 For example, when the sliding plate 2 in the figure moves to the right, the left placement component performs a clamping activity, while the right placement component performs a releasing activity. When the left placement component is at the bottom of the positioning component, the left placement component's clamping activity is completed, and the left placement component's releasing activity is completed simultaneously. This allows the roll to be placed quickly on the right placement component while the left placement component is performing a winding activity.

[0040] Similarly, when the right-side placement component is fully wound, the sliding plate 2 moves to the right as a whole, and the right-side placement component loosens and clamps.

[0041] A cylinder 13 is provided on the base plate 1. The output end of the cylinder 13 is fixedly connected to the sliding plate 2. When the cylinder 13 pushes the sliding plate 2 to move, the switching of the placement components can be realized.

[0042] The working process of this utility model is as follows: Before starting the winding equipment, the winding drum is placed on the placement component and placed between the first turntable 6 on the fixed plate 5 and the second turntable 9 on the movable plate 8. Because of the existence of the extension block 18 of the second turntable 9, it is convenient to place the winding drum in the unclamped state.

[0043] When the placement component is directly below the adjustment component, the stepper motor 10 in the adjustment component is turned on, which drives the lead screw 11 to rotate. The lead screw nut 12 moves along the lead screw 11, changing the position of the mounting block 15. The copper wire in the wire hole 16 on the mounting block 15 can change position evenly. At the same time, the drive motor 14 on the fixing plate 5 is started, driving the connecting shaft 17 to rotate, causing the first turntable 6 to drive the second turntable 9 and the intermediate drum to rotate, realizing the uniform winding of the copper wire on the drum.

[0044] When the roll in one placement component is wound below the adjustment component, the sliding plate 2 can move to allow the other placement component to move away from directly below the adjustment component for loading and unloading. For example, if the sliding plate 2 moves to the right, the left placement component will perform a clamping action, and the right placement component will simultaneously perform a loosening action, allowing for loading and unloading operations; the reverse is also true.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency wire winding apparatus for processing copper wire, comprising a base plate (1), characterized in that, The bottom plate (1) is provided with a sliding plate (2), the sliding plate (2) is provided with a frame body (3), the frame body (3) is provided with a position adjusting assembly, the sliding plate (2) is provided with two placing assemblies, the placing assembly comprises an installation plate (4), the installation plate (4) is fixedly installed on the sliding plate (2), the installation plate (4) is provided with a fixed plate (5), the installation plate (4) is provided with a movable plate (8), the fixed plate (5) and the movable plate (8) are respectively provided with a first rotating disc (6) and a second rotating disc (9), the frame body (3) is provided with a moving assembly, and the bottom plate (1) is provided with a driving assembly.

2. The winding apparatus for high efficiency copper wire processing according to claim 1, characterized in that, The fixed plate (5) is provided with a driving motor (14), the shaft output end of the driving motor (14) is fixedly provided with a connecting shaft (17), and the connecting shaft (17) penetrates the fixed plate (5) and is fixedly connected with the first rotating disc (6).

3. The winding apparatus for high efficiency copper wire processing according to claim 1, characterized in that, The first rotating disc (6) and the second rotating disc (9) are both provided with a cavity (7), and the side, facing the first rotating disc (6), of the second rotating disc (9) is fixedly provided with an extension block (18), and the section of the extension block (18) is in the shape of a semicircular ring.

4. The high efficiency wire winding apparatus for copper wire processing according to claim 1, characterized in that, The position adjusting assembly comprises a stepping motor (10), the stepping motor (10) is installed on the frame body (3), the shaft output end of the stepping motor (10) is fixedly provided with a lead screw (11), the lead screw (11) is provided with a lead screw nut (12) through threads, the lead screw nut (12) is fixedly provided with an installation block (15), and the installation block (15) is provided with a wire penetrating hole (16).

5. The high efficiency wire winding apparatus for copper wire processing according to claim 1, wherein, The moving assembly comprises a threaded rod (19), the threaded rod (19) is rotatably installed in the frame body (3), the threaded rod (19) is provided with a threaded sleeve (20) through threads, the threaded sleeve (20) is fixedly connected with the movable plate (8), and one end of the threaded rod (19) penetrates the frame body (3) and is fixedly provided with a gear (21).

6. The high efficiency wire winding apparatus for copper wire processing according to claim 1, characterized in that, The driving assembly comprises a connecting frame (22), the connecting frame (22) is fixedly installed on the bottom plate (1), the connecting frame (22) is fixedly provided with a first gear rack (23) and a second gear rack (24), the directions of the teeth of the first gear rack (23) and the second gear rack (24) are opposite, and the first gear rack (23) and the second gear rack (24) are in meshing relationship with corresponding gears (21).

7. The high efficiency wire winding apparatus for processing copper wire according to claim 1, wherein The bottom plate (1) is provided with a cylinder (13), and the output end of the cylinder (13) is fixedly connected with the sliding plate (2).

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