Lightning arrester valve body polishing tool

By designing a grinding fixture for surge arrester valve bodies, high-precision grinding of flash and burrs on surge arrester valve bodies was achieved, solving the problems of low grinding precision and low efficiency in existing technologies, and improving grinding efficiency and adaptability.

CN223989348UActive Publication Date: 2026-03-13BEIJING BKE ELECTRIC
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The existing surge arrester valve body has poor precision, low efficiency, and poor adaptability in grinding burrs and rough edges, resulting in a heavy workload for quality inspectors and poor practicality.

Method used

A grinding fixture for arrester valve bodies was designed, including a frame, a positioning drive mechanism, and a grinding mechanism. The positioning drive mechanism clamps and drives the valve body to rotate, and the grinding mechanism precisely grinds the edges of the valve body.

Benefits of technology

It improves grinding precision, increases grinding efficiency, reduces the workload of quality inspectors, and enhances adaptability and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lightning arrester valve body polishing tool. The lightning arrester valve body polishing tool comprises a machine frame. A positioning driving mechanism; and a polishing mechanism. According to the lightning arrester valve body polishing tool, the rack is arranged, the two positioning driving mechanisms can be arranged in a sliding mode through the horizontally-arranged sliding grooves, and the two positioning driving mechanisms are used for clamping a lightning arrester valve body and driving the lightning arrester valve body to rotate; the vertical plate on the rack can enable the edge of the lightning arrester valve body to extend out through the long through hole allowing the edge of the lightning arrester valve body to extend out, the corresponding side of the lightning arrester valve body is polished through the polishing mechanism, the polishing precision is poor, the efficiency is low, the percent of pass is low, the workload of quality inspection personnel is large, the adaptability is poor, the practicability is poor, the polishing precision is high, the efficiency is high, and the adaptability is good. The practicability is high.
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Description

Technical Field

[0001] This utility model belongs to the field of surge arrester valve body processing technology, specifically relating to a surge arrester valve body grinding fixture. Background Technology

[0002] A surge arrester valve body is an important device used to protect power systems or electrical equipment from overvoltage damage. The working principle of a zinc oxide surge arrester is based on the nonlinear volt-ampere characteristics of the zinc oxide resistor element. Under normal operating voltage, only a few hundred microamps of current flow through the zinc oxide resistor element. However, when a voltage surge occurs, the current flowing through the resistor element increases rapidly, diverting the large current to ground through the valve body, thereby limiting the amplitude of the overvoltage and releasing the overvoltage energy. When the operating voltage drops below the operating voltage, the zinc oxide returns to its high-voltage state, allowing the power system to operate normally.

[0003] In the existing technology, since the surge arrester valve body is a rubber molded product, the finished product will have burrs and rough edges. Due to the high-voltage operation characteristics of surge arresters, the inspection requirements for surge arrester valve bodies are: the surface must not have burrs, rough edges, or dents. Generally, operators use manual grinders to grind the rough edges of the valve body according to their own techniques and strength. The grinding accuracy is poor, the efficiency is low, the pass rate is low, the workload of quality inspectors is large, and the adaptability and practicality are poor. Utility Model Content

[0004] This utility model provides a grinding fixture for arrester valve bodies, which aims to solve the problems of poor grinding accuracy, low efficiency, poor adaptability and poor practicality of existing arrester valve body burrs and flash.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a grinding fixture for arrester valve bodies, comprising:

[0006] The frame has a horizontally arranged slide groove and a vertically arranged upright plate, and the upright plate is provided with an elongated through hole for the edge of the surge arrester valve body to extend out;

[0007] The positioning drive mechanism is provided in two, and each positioning drive mechanism is horizontally spaced apart. Each positioning drive mechanism is slidably disposed in the slide groove. The two positioning drive mechanisms form a clamping position for clamping the surge arrester valve body. The two positioning drive mechanisms are used to clamp the surge arrester valve body and drive the surge arrester valve body to rotate.

[0008] Two grinding mechanisms are provided, which are arranged vertically on both sides of the elongated through hole. Each grinding mechanism is slidably arranged on the vertical plate along the extension direction of the slide groove. Each grinding mechanism has a grinding part that can slide vertically. Each grinding part is used to grind the corresponding side of the surge arrester valve body.

[0009] In one possible implementation, the spacing direction between the two positioning drive mechanisms is defined as a first direction, and the direction perpendicular to and horizontal to the first direction is defined as a second direction.

[0010] Each of the aforementioned positioning drive mechanisms includes:

[0011] The sliding seat is slidably disposed within the slide groove;

[0012] A telescopic structure, wherein the fixed end of the telescopic structure is fixed on the sliding seat, and the telescopic end of the telescopic structure extends vertically upward;

[0013] A clamping drive structure is provided on the telescopic end of the telescopic structure. The clamping drive structure has multiple abutting drive parts, each of which is used to abut against the side wall of the surge arrester valve body to position the surge arrester valve body and drive the surge arrester valve body to rotate.

[0014] In one possible implementation, the telescopic structure is an electric actuator.

[0015] In one possible implementation, the clamping drive structure includes:

[0016] A connecting block is fixedly mounted on the telescopic end of the telescopic structure;

[0017] An outer sleeve is fixedly connected to the connecting block, and the outer sleeve is arranged in a vertical direction;

[0018] Two connecting slides are provided, and the two connecting slides are vertically spaced apart inside the outer sleeve. One end of each connecting slide is slidably disposed inside the outer sleeve, and the other end of each connecting slide extends vertically out of the outer sleeve. Damping is provided between each connecting slide and the outer sleeve.

[0019] Two clamping units are provided, and the two clamping units are respectively disposed on the extended ends of the two connecting slides. Each clamping unit has two hinge parts, and the hinge axis of each hinge part is arranged in the vertical direction. The two hinge parts are used to open and close to clamp arrester valve bodies of different sizes.

[0020] The driving unit is provided in multiple ways, and each driving unit is arranged in a one-to-one correspondence with a number of hinge parts. Each driving unit moves with the corresponding hinge part and abuts against the side wall of the surge arrester valve body, thereby driving the surge arrester valve body to rotate.

[0021] In one possible implementation, each of the clamping units includes:

[0022] The connecting bracket is fixedly connected to the corresponding connecting slide column;

[0023] Two articulated cantilever arms are provided, both of which are hinged to the connecting frame. The hinge axis is set in the vertical direction. One end of each articulated cantilever arm is hinged to the connecting frame, and the other end of each articulated cantilever arm extends outward in the horizontal direction. The two articulated cantilever arms are two articulated parts.

[0024] In one possible implementation, each of the articulated cantilever arms has a connecting tooth at its articulated end, and the connecting teeth on the two articulated cantilever arms mesh with each other.

[0025] In one possible implementation, the driving unit includes:

[0026] The connecting wheel frame is fixed to the extended end of the corresponding articulated cantilever;

[0027] The abutment wheel is rotatably connected to the connecting wheel frame, and the axis of rotation is set in the vertical direction;

[0028] A driver is used to drive the abutment wheel to rotate.

[0029] In one possible implementation, the polishing mechanism includes:

[0030] A sliding block is slidably disposed on the vertical plate along the first direction;

[0031] The adjusting rod is slidably mounted on the corresponding sliding block in the vertical direction;

[0032] An adjusting screw passes through the sliding block and abuts against the adjusting rod.

[0033] A grinding block is slidably disposed on one end of the adjusting rod along the second direction, and the grinding block is the grinding part;

[0034] A positioning screw passes through the adjusting rod and abuts against the grinding block;

[0035] The upright plate is provided with a slide rail for each of the sliding blocks to slide.

[0036] In this implementation, compared with the prior art, a frame is set up, which allows two positioning drive mechanisms to slide through a horizontally set slide groove. The two positioning drive mechanisms clamp the surge arrester valve body and drive the surge arrester valve body to rotate. The vertical plate on the frame can extend the edge of the surge arrester valve body through a long through hole, allowing the edge of the surge arrester valve body to extend out. Then, the corresponding side of the surge arrester valve body is ground by a grinding mechanism. The grinding is characterized by poor precision, low efficiency, low pass rate, heavy workload for quality inspectors, poor adaptability, and poor practicality. The grinding is characterized by high precision, high efficiency, good adaptability, and good practicality. Attached Figure Description

[0037] Figure 1Schematic diagram of the structure of the surge arrester valve body grinding fixture provided in this embodiment of the utility model Figure 1 ;

[0038] Figure 2 for Figure 1 An enlarged structural diagram of point A in the provided structural schematic;

[0039] Figure 3 Schematic diagram of the structure of the surge arrester valve body grinding fixture provided in this embodiment of the utility model Figure 2 ;

[0040] Explanation of reference numerals in the attached figures:

[0041] 10. Frame; 11. Slide rail; 12. Vertical plate; 121. Through hole; 122. Slide rail; 20. Positioning drive mechanism; 21. Sliding seat; 22. Telescopic structure; 23. Clamping drive structure; 231. Connecting block; 232. Outer sleeve; 233. Connecting slide column; 234. Clamping unit; 2341. Connecting frame; 2342. Hinge cantilever; 235. Drive unit; 2351. Connecting wheel frame; 2352. Abutment wheel; 2353. Driver; 30. Grinding mechanism; 31. Sliding block; 32. Adjusting rod; 33. Adjusting screw; 34. Grinding block; 35. Positioning screw. Detailed Implementation

[0042] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0043] Please refer to the following: Figures 1 to 3 The present invention provides a grinding fixture for surge arrester valve bodies. The grinding fixture includes a frame 10, a positioning drive mechanism 20, and a grinding mechanism 30. The frame 10 has a horizontally arranged slide groove 11 and a vertically arranged upright plate 12. The upright plate 12 has an elongated through hole 121 for the edge of the surge arrester valve body to extend out. Two positioning drive mechanisms 20 are provided, horizontally spaced apart. Each positioning drive mechanism 20 is slidably disposed within the slide groove 11. The two positioning drive mechanisms 20 form a clamping position for holding the surge arrester valve body. The two positioning drive mechanisms 20 are used to clamp the surge arrester valve body and drive it to rotate. Two grinding mechanisms 30 are provided, and the two grinding mechanisms 30 are arranged vertically on both sides of the long through hole 121. Each grinding mechanism 30 is slidably arranged on the vertical plate 12 along the extension direction of the slide groove 11. Each grinding mechanism 30 has a grinding part that can slide vertically. Each grinding part is used to grind the corresponding side of the surge arrester valve body.

[0044] Compared with the prior art, the surge arrester valve body grinding fixture provided in this embodiment has a frame 10, which allows two positioning drive mechanisms 20 to slide through a horizontally set slide groove 11. The two positioning drive mechanisms 20 clamp the surge arrester valve body and drive it to rotate. The vertical plate 12 on the frame 10 allows the edge of the surge arrester valve body to extend through the elongated through hole 121. The corresponding side of the surge arrester valve body is then ground by the grinding mechanism 30. The previous method had poor grinding accuracy, low efficiency, low pass rate, and high workload for quality inspectors. It also had poor adaptability and practicality. The new method has high grinding accuracy, high efficiency, good adaptability, and good practicality.

[0045] In some embodiments, the positioning drive mechanism 20 described above may employ, for example... Figure 1 , Figure 2 The structure shown. See also Figure 1 , Figure 2 The direction of the interval between the two positioning drive mechanisms 20 is defined as the first direction, and the direction that is perpendicular to and horizontal to the first direction is defined as the second direction.

[0046] Each positioning drive mechanism 20 includes: a sliding seat 21, a telescopic structure 22, and a clamping drive structure 23. The sliding seat 21 is slidably disposed within the slide groove 11. The fixed end of the telescopic structure 22 is fixed to the sliding seat 21, and the telescopic end of the telescopic structure 22 extends vertically upward. The clamping drive structure 23 is disposed on the telescopic end of the telescopic structure 22, and the clamping drive structure 23 has multiple abutting drive parts, each abutting drive part being used to abut against the side wall of the surge arrester valve body to position the surge arrester valve body and drive the surge arrester valve body to rotate.

[0047] The sliding seat 21 can be slidably disposed within the slide groove 11. The telescopic structure 22 can be understood as a cylinder structure. The clamping drive structure 23 can position the surge arrester valve body and drive the surge arrester valve body to rotate.

[0048] A cylinder is a pneumatic actuator that converts the pressure energy of compressed air into mechanical energy. Cylinders are existing technology and will not be discussed in detail here.

[0049] In some embodiments, the telescopic structure 22 may be adopted as follows: Figures 1 to 3 The structure shown. See also Figures 1 to 3 The telescopic structure 22 is an electric push rod.

[0050] An electric linear actuator is an electric drive device that converts the rotary motion of an electric motor into the linear reciprocating motion of a linear actuator. Electric linear actuators are existing technology and will not be discussed in detail here.

[0051] In some embodiments, the clamping drive structure 23 described above can be as follows: Figure 1 , Figure 2The structure shown. See also Figure 1 , Figure 2 The clamping drive structure 23 includes: a connecting block 231, an outer sleeve 232, a connecting slide column 233, a clamping unit 234, and a drive unit 235. The connecting block 231 is fixedly mounted on the telescopic end of the telescopic structure 22. The outer sleeve 232 is fixedly connected to the connecting block 231 and is arranged vertically. There are two connecting slide columns 233, which are arranged vertically at intervals inside the outer sleeve 232. One end of each connecting slide column 233 is slidably mounted inside the outer sleeve 232, and the other end of each connecting slide column 233 extends vertically out of the outer sleeve 232. Damping is provided between each connecting slide column 233 and the outer sleeve 232. Two clamping units 234 are provided, each disposed on the extended end of one of the two connecting slide columns 233. Each clamping unit 234 has two hinge parts, with the hinge axis of each hinge part arranged vertically. The two hinge parts are used to open and close to clamp arrester valve bodies of different sizes. Multiple drive units 235 are provided, each drive unit 235 corresponding to one of the multiple hinge parts. Each drive unit 235 moves with its corresponding hinge part and abuts against the side wall of the arrester valve body, driving the arrester valve body to rotate.

[0052] The connecting block 231 can be fixedly mounted on the telescopic end of the telescopic structure 22. The outer sleeve 232 can be fixedly connected to the connecting block 231. Two connecting sliding pins 233 can be slidably disposed in the outer sleeve 232 at intervals in the vertical direction. The clamping unit 234 can clamp arrester valve bodies of different sizes by opening and closing the two hinges. The driving unit 235 can move with the corresponding hinge, abutting against the side wall of the arrester valve body, and driving the arrester valve body to rotate.

[0053] In some embodiments, the clamping unit 234 may employ, for example... Figure 1 , Figure 2 The structure shown. See also Figure 1 , Figure 2 Each clamping unit 234 includes a connecting frame 2341 and a hinged cantilever 2342. The connecting frame 2341 is fixedly connected to the corresponding connecting slide post 233. There are two hinged cantilever 2342s, both of which are hinged to the connecting frame 2341. The hinge axis is set in the vertical direction. One end of each hinged cantilever 2342 is hinged to the connecting frame 2341, and the other end of each hinged cantilever 2342 extends outward in the horizontal direction. The two hinged cantilever 2342s are two hinged parts.

[0054] The connecting frame 2341 can be fixedly connected to the corresponding connecting slide 233, and the hinged cantilever 2342 can be hinged to the connecting frame 2341.

[0055] In some embodiments, the articulated cantilever 2342 described above can be adopted as follows: Figure 2 The structure shown. See also Figure 2 Each hinged cantilever 2342 has a connecting tooth at its hinged end, and the connecting teeth on the two hinged cantilever 2342 mesh with each other.

[0056] The connecting teeth on the two hinged cantilever arms 2342 mesh with each other, which can be understood as a compass structure, and can control the synchronous opening and closing of the two hinged cantilever arms 2342.

[0057] In some embodiments, the driving unit 235 may employ, for example, Figure 2 The structure shown. See also Figure 2 The drive unit 235 includes a connecting wheel frame 2351, an abutment wheel 2352, and a driver 2353. The connecting wheel frame 2351 is fixed to the extended end of the corresponding hinged cantilever 2342. The abutment wheel 2352 is rotatably connected to the connecting wheel frame 2351, and its rotation axis is set in the vertical direction. The driver 2353 is used to drive the abutment wheel 2352 to rotate.

[0058] In some embodiments, the polishing mechanism 30 may employ, for example... Figure 3 The structure shown. See also Figure 3 The grinding mechanism 30 includes a sliding block 31, an adjusting rod 32, an adjusting screw 33, a grinding block 34, and a positioning screw 35. The sliding block 31 is slidably mounted on the vertical plate 12 along a first direction. The adjusting rod 32 is slidably mounted on the corresponding sliding block 31 along a vertical direction. The adjusting screw 33 passes through the sliding block 31 and abuts against the adjusting rod 32. The grinding block 34 is slidably mounted on one end of the adjusting rod 32 along a second direction; the grinding block 34 is the grinding part. The positioning screw 35 passes through the adjusting rod 32 and abuts against the grinding block 34.

[0059] The upright plate 12 is provided with a slide rail 122 for each sliding block 31 to slide.

[0060] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A lightning arrester valve body polishing tool, characterized in that, The utility model relates to a lightning arrester valve body polishing device, including: Frame, with horizontal setting sliding groove and vertical setting riser, the riser is equipped with the long through -hole that the edge of lightning arrester valve body projects, Positioning drive mechanism is equipped with two, each positioning drive mechanism is horizontally spaced apart, each positioning drive mechanism is slidingly arranged in the sliding groove, the clamping position for lightning arrester valve body clamping is formed between two positioning drive mechanisms, two positioning drive mechanisms are used to clamp and drive lightning arrester valve body to rotate, Polishing mechanism is equipped with two, two polishing mechanisms are vertically spaced apart and arranged on both sides of the long through -hole, each polishing mechanism is slidingly arranged on the riser along the extension direction of the sliding groove, each polishing mechanism has polishing part that can slide along the vertical direction, and each polishing part is used to polish the corresponding side of lightning arrester valve body.

2. The lightning arrester valve body polishing tool of claim 1, wherein, The interval direction of two positioning drive mechanisms is first direction, and the second direction is perpendicular to the first direction and horizontal direction, Each positioning drive mechanism includes: Sliding seat, slidingly arranged in the sliding groove, Telescopic structure, the fixed end of telescopic structure is fixedly arranged on the sliding seat, and the telescopic end of telescopic structure vertically extends upwards, Clamping drive structure is arranged on the telescopic end of telescopic structure, and the clamping drive structure has a plurality of abutting drive parts, each abutting drive part is used to abut on the side wall of lightning arrester valve body, and lightning arrester valve body is positioned and driven to rotate.

3. The lightning arrester valve body polishing tool of claim 2, wherein, The telescopic structure is an electric push rod.

4. The lightning arrester valve body polishing tool of claim 2, wherein, The clamping drive structure includes: Connecting block, fixedly arranged on the telescopic end of telescopic structure, Outer sleeve, fixedly connected with the connecting block, the outer sleeve is arranged along the vertical direction, Connecting slide column, equipped with two, two connecting slide columns are vertically spaced apart and arranged in the outer sleeve, one end of each connecting slide column is slidingly arranged in the outer sleeve, the other end of each connecting slide column extends out of the outer sleeve along the vertical direction, and damping is arranged between each connecting slide column and the outer sleeve, Clamping unit, equipped with two, two clamping units are arranged on the extending end of two connecting slide columns respectively, each clamping unit has two hinged parts, the hinged axis of each hinged part is arranged along the vertical direction, and two hinged parts are used to open and close and clamp lightning arrester valve bodies of different sizes, Driving unit, equipped with a plurality of, a plurality of driving units are one-to-one corresponding with a plurality of hinged parts, each driving unit moves with the corresponding hinged part, abuts on the side wall of lightning arrester valve body, and drives the lightning arrester valve body to rotate.

5. The lightning arrester valve body polishing tool of claim 4, wherein, Each clamping unit includes: Connecting frame, fixedly connected with the corresponding connecting slide column, Hinged cantilever, equipped with two, two hinged cantilevers are hinged with the connecting frame, the hinged axis is arranged along the vertical direction, one end of each hinged cantilever is hinged on the connecting frame, and the other end of each hinged cantilever extends outwards along the horizontal direction, and two hinged cantilevers are two hinged parts.

6. The lightning arrester valve body polishing tool of claim 5, wherein, The hinged end of each hinged cantilever is provided with a connecting tooth, and the connecting teeth on two hinged cantilevers are engaged with each other.

7. The lightning arrester valve body polishing tool of claim 5, wherein, The driving unit includes: A connecting wheel frame is fixed on the extending end of the corresponding articulated cantilever; An abutting wheel is rotatably connected to the connecting wheel frame, and the rotation axis is arranged in the vertical direction; A driver is used to drive the rotation of the abutting wheel.

8. The lightning arrester valve body polishing tool of claim 2, wherein, The polishing mechanism comprises: A sliding block is slidably arranged on the vertical plate in the first direction; An adjusting rod is slidably arranged on the corresponding sliding block in the vertical direction; An adjusting screw penetrates the sliding block and abuts against the adjusting rod; A polishing block is slidably arranged on one end of the adjusting rod in the second direction, and the polishing block is the polishing part; A positioning screw penetrates the adjusting rod and abuts against the polishing block; The vertical plate is provided with a sliding rail for the sliding of each sliding block.