Surface grinding device for brake disc production

Abstract

The utility model discloses a surface polishing device for brake disc production, and belongs to the technical field of polishing devices. Comprising a supporting frame and a U-shaped frame, the U-shaped frame is arranged outside the supporting frame, a rotating disc is arranged outside the U-shaped frame, a connecting plate is installed on the side wall of the supporting frame, an L-shaped plate is arranged outside the connecting plate, an electric push rod is installed on the side wall of the connecting plate, and the output end of the electric push rod is connected with the L-shaped plate. According to the polishing device, multiple sets of polishing heads of the polishing device work at the same time for polishing, center positioning and clamping of a brake disc are facilitated, rotating polishing of a rotating disc through multi-stage rotation is facilitated, the polishing range is widened, and the convenience of rotating polishing of the rotating disc through multi-stage rotation of the polishing device is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of grinding devices, specifically a surface grinding device for brake disc production. Background Technology

[0002] During use, brake discs may become uneven or bumpy due to friction and wear, which can affect the vehicle's braking performance and driving safety. Regularly grinding the brake discs can remove the uneven parts on the surface and restore their original flatness, thereby improving the vehicle's braking effect and driving safety. Grinding the brake discs can also remove surface corrosion and deposits, reduce wear caused by foreign objects or corrosion, and thus extend their service life.

[0003] For example, the disc brake disc surface polishing and grinding device disclosed in the authorization announcement number CN219542685U includes a worktable, a support frame, a control component, a grinding wheel, a support ring, and a clamping component; an adjustment component is installed at the output end of the clamping component, and the output end of the adjustment component abuts against the outer wall of the disc brake disc; a limit group is also fixedly installed on the worktable.

[0004] Although it features an adjustment component that can adjust the contact position with the disc brake disc, allowing for flexible adjustment based on the disc brake disc's thickness, preventing the adjustment component's output from interfering with the grinding wheel, it uses a limit cylinder to move the limit rod and limit plate downwards to press against the disc brake disc. This, combined with a support ring, keeps the disc brake disc level. The clamping component then clamps it, effectively ensuring the disc brake disc's horizontal position and preventing tilting. A handle on the limit plate facilitates easy removal, and the position of the screw can be adjusted by rotating it on the screw sleeve, preventing interference between the screw and the grinding wheel.

[0005] However, this does not solve the problem that existing grinding devices of this type are generally not conducive to the simultaneous operation of multiple grinding heads, are not convenient for center positioning and clamping of the brake disc, and are not convenient for multi-stage rotation of the rotating disc for grinding, which greatly affects the grinding range and the convenience of multi-stage rotation of the grinding device for grinding the rotating disc. Utility Model Content

[0006] The purpose of this utility model is to provide a surface grinding device for brake disc production, so as to solve the problems mentioned in the background art, such as the inconvenience of multiple grinding heads working simultaneously for grinding, the inconvenience of center positioning and clamping the brake disc, and the inconvenience of multi-stage rotation for grinding the rotating disc, which affect the grinding range and the convenience of multi-stage rotation of the grinding device for grinding the rotating disc.

[0007] To address the technical problems mentioned in the background section, some embodiments of this application provide a surface grinding device for brake disc production, including a support frame and a U-shaped frame. The U-shaped frame is externally mounted on the support frame, and a rotating disk is externally mounted on the U-shaped frame. A connecting plate is mounted on the side wall of the support frame, and an L-shaped plate is externally mounted on the connecting plate. An electric push rod is mounted on the side wall of the connecting plate, and the output end of the electric push rod is connected to the L-shaped plate. A servo motor is mounted on the top of the L-shaped plate, and two sets of synchronous pulley assemblies are externally mounted on the L-shaped plate. The output end of the servo motor is connected to the synchronous pulley assemblies. Support columns are symmetrically mounted on the bottom of the L-shaped plate, and rotating columns are movably mounted inside each support column. The rotating columns extend through the support columns and the L-shaped plate to their exterior. The ends of the synchronous pulley assemblies furthest from the servo motor are all connected to the rotating columns.

[0008] Furthermore, a grinding head body is installed at the bottom of each of the rotating columns, and four sets of equally spaced sliders are installed on the side wall of the L-shaped plate.

[0009] Furthermore, guide rails are symmetrically installed on the side wall of the support frame below the connecting plate, and the slider is slidably connected to the guide rails.

[0010] Furthermore, four sets of stepper motors with equal spacing are installed on the side wall of the rotating disk. The output end of each stepper motor is equipped with a threaded rod, which extends into the interior of the rotating disk and is movably connected to it.

[0011] Furthermore, threaded blocks are fitted onto the surface of the threaded rod, the threaded rod is threadedly connected to the threaded blocks, a clamp is installed at the top of each threaded block, and a power motor is installed on the side wall of the U-shaped frame.

[0012] Furthermore, a rotating shaft is installed at the output end of the power motor, the rotating shaft extends through the U-shaped frame to its outside, a second small gear is fitted on the surface of the rotating shaft inside the U-shaped frame, and support seats are symmetrically installed at the top of the U-shaped frame.

[0013] Furthermore, each of the support bases has an auxiliary shaft movably installed inside, and the auxiliary shafts extend to the outside of the support base, with a set of auxiliary shafts having a sector gear fitted on their surface.

[0014] Furthermore, the sector gear meshes with the second pinion, a support block is provided inside the U-shaped frame, the support block is connected to the auxiliary shaft, and a variable frequency motor is installed on the side wall of the support block.

[0015] Furthermore, a first pinion is installed at the output end of the variable frequency motor, and a rotating shaft is movably installed at the center of the support block, extending to the outside of the support block.

[0016] Furthermore, a first large gear is fitted onto the surface of the external rotating shaft of the support block, and the first small gear meshes with the first large gear. The side of the rotating shaft away from the support block is connected to the rotating disk.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the grinding device not only realizes that multiple grinding heads of the grinding device can work simultaneously to grind, which facilitates the center positioning and clamping of the brake disc, but also facilitates multi-stage rotation to grind the rotating disc, increases the grinding range, and improves the convenience of multi-stage rotation of the grinding device to grind the rotating disc.

[0018] An electric push rod drives an L-shaped plate to move up and down. The L-shaped plate then moves the support column, rotating column, and grinding head body up and down to the surface of the brake disc. A servo motor drives two sets of synchronous pulley assemblies to rotate. Supported by the support column, the two sets of synchronous pulley assemblies drive two sets of rotating columns to rotate. The two sets of rotating columns drive two sets of grinding head bodies to rotate, which facilitates the simultaneous operation of multiple grinding heads. This improves the efficiency of the grinding device in grinding the brake disc.

[0019] Four stepper motors are turned on, driving the threaded rod to rotate. The threaded rod drives the threaded block to rotate, and the threaded block drives the clamping plate to move in opposite directions, thus centering and clamping the brake disc. This facilitates convenient centering and clamping of the brake disc, improving the ease of centering and clamping of the brake disc by the grinding device.

[0020] The power motor drives the rotating shaft to rotate, which in turn drives the second pinion to rotate. The second pinion drives the sector gear to rotate, which in turn drives the auxiliary shaft, support block, rotating disk, and brake disk to rotate at a certain angle. The frequency converter motor drives the first pinion to rotate, which in turn drives the first large gear to rotate. The first large gear drives the rotating shaft, rotating disk, and brake disk to rotate. This enables the grinding device to perform convenient multi-stage rotation grinding on the rotating disk, increasing the grinding range and improving the convenience of multi-stage rotation grinding on the rotating disk. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0022] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0023] In the attached diagram:

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a front view structural diagram of the present utility model;

[0026] Figure 3 This is a three-dimensional structural diagram of the L-shaped plate of this utility model;

[0027] Figure 4 This is a three-dimensional structural diagram of the support column of this utility model;

[0028] Figure 5 This is a three-dimensional structural diagram of the guide rail of this utility model;

[0029] Figure 6 This is a three-dimensional structural diagram of the rotating disk of this utility model;

[0030] Figure 7 This is a three-dimensional structural diagram of the U-shaped frame of this utility model;

[0031] Figure 8 This is a three-dimensional structural diagram of the support block of this utility model.

[0032] Figure label:

[0033] 1. Support frame; 2. U-shaped frame; 3. Rotary disk; 4. Connecting plate; 5. L-shaped plate; 6. Electric push rod; 7. Servo motor; 8. Synchronous belt pulley assembly; 9. First large gear; 10. First small gear; 11. Rotating shaft; 12. Support column; 13. Rotating column; 14. Grinding head body; 15. Guide rail; 16. Slider; 17. Stepper motor; 18. Threaded rod; 19. Threaded block; 20. Clamping plate; 21. Power motor; 22. Rotating shaft; 23. Second small gear; 24. Sector gear; 25. Support base; 26. Auxiliary shaft; 27. Support block; 28. Variable frequency motor. Detailed Implementation

[0034] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0035] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0036] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0037] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0038] like Figures 1 to 8 As shown, an embodiment of this utility model provides a surface grinding device for brake disc production, including a support frame 1 and a U-shaped frame 2. The U-shaped frame 2 is arranged outside the support frame 1, and a rotating disk 3 is arranged outside the U-shaped frame 2. A connecting plate 4 is installed on the side wall of the support frame 1, and an L-shaped plate 5 is arranged outside the connecting plate 4. An electric push rod 6 is installed on the side wall of the connecting plate 4, and the output end of the electric push rod 6 is connected to the L-shaped plate 5. A servo motor 7 is installed at the top of the L-shaped plate 5, and two sets of synchronous pulley assemblies 8 are arranged outside the L-shaped plate 5. The output of the servo motor 7... The end is connected to the synchronous pulley assembly 8. Support columns 12 are symmetrically installed at the bottom of the L-shaped plate 5. Rotating columns 13 are movably installed inside the support columns 12. The rotating columns 13 pass through the support columns 12 and extend to the outside of the L-shaped plate 5. The end of the synchronous pulley assembly 8 away from the servo motor 7 is connected to the rotating columns 13. The bottom of the rotating columns 13 is equipped with a grinding head body 14. Four sets of sliders 16 with equal spacing are installed on the side wall of the L-shaped plate 5. Guide rails 15 are symmetrically installed on the side wall of the support frame 1 below the connecting plate 4. The sliders 16 are slidably connected to the guide rails 15.

[0039] When using the surface polishing device for brake disc production, the support frame 1 is moved above the brake disc, and the electric push rod 6 is turned on. Under the support of the connecting plate 4 and the interactive support of the guide rail 15 and the slider 16, the electric push rod 6 drives the L-shaped plate 5 to move up and down. The L-shaped plate 5 drives the support column 12, the rotating column 13, and the polishing head body 14 to move up and down to the surface of the brake disc. The servo motor 7 is turned on, and under the support of the L-shaped plate 5, the servo motor 7 drives the two sets of synchronous pulley assemblies 8 to rotate. Under the support of the support column 12, the two sets of synchronous pulley assemblies 8 drive the two sets of rotating columns 13 to rotate. The two sets of rotating columns 13 drive the two sets of polishing head bodies 14 to rotate. This facilitates the simultaneous operation of multiple polishing heads for polishing, and improves the efficiency of the polishing device in polishing the brake disc.

[0040] Four sets of stepper motors 17 with equal spacing are installed on the side wall of the rotary disk 3. The output end of each stepper motor 17 is equipped with a threaded rod 18, which extends into the interior of the rotary disk 3 and is movably connected thereto.

[0041] The surface of the threaded rod 18 is fitted with threaded blocks 19, and the threaded rod 18 and the threaded blocks 19 are threadedly connected. The top of the threaded blocks 19 is fitted with a clamping plate 20, and the side wall of the U-shaped frame 2 is fitted with a power motor 21.

[0042] When it is necessary to clamp and fix the brake disc, turn on the four sets of stepper motors 17. With the support of the rotating disk 3, the stepper motors 17 drive the threaded rod 18 to rotate. With the threaded connection between the threaded rod 18 and the threaded block 19, the threaded rod 18 drives the threaded block 19 to rotate. The threaded block 19 drives the clamping plate 20 to move in opposite directions, thereby center-positioning and clamping the brake disc. This facilitates convenient center-positioning and clamping of the brake disc, and improves the convenience of the grinding device in center-positioning and clamping the brake disc.

[0043] A rotating shaft 22 is installed at the output end of the power motor 21. The rotating shaft 22 extends through the U-shaped frame 2 to its outside. A second small gear 23 is fitted on the surface of the rotating shaft 22 inside the U-shaped frame 2. Support seats 25 are symmetrically installed at the top of the U-shaped frame 2.

[0044] Auxiliary shafts 26 are movably installed inside the support base 25. The auxiliary shafts 26 extend to the outside of the support base 25, and a set of auxiliary shafts 26 are fitted with sector gears 24.

[0045] The sector gear 24 meshes with the second pinion 23. The U-shaped frame 2 has a support block 27 inside, which is connected to the auxiliary shaft 26. A variable frequency motor 28 is installed on the side wall of the support block 27.

[0046] The output end of the variable frequency motor 28 is equipped with a first pinion 10, and a rotating shaft 11 is movably installed at the center of the support block 27, extending to the outside of the support block 27.

[0047] The surface of the external rotating shaft 11 of the support block 27 is fitted with a first large gear 9, and a first small gear 10 meshes with the first large gear 9. The side of the rotating shaft 11 away from the support block 27 is connected to the rotating disk 3.

[0048] When the brake disc needs to be rotated and ground, the power motor 21 is turned on. Supported by the U-shaped frame 2, the power motor 21 drives the rotating shaft 22 to rotate. The rotating shaft 22 drives the second pinion 23 to rotate. With the second pinion 23 meshing with the sector gear 24 and supported by the auxiliary shaft 26, the second pinion 23 drives the sector gear 24 to rotate. The sector gear 24 drives the auxiliary shaft 26, support block 27, rotating disc 3, and brake disc to rotate a certain angle. Then, the variable frequency motor 28 is turned on, and the support block 2... Supported by 7, the variable frequency motor 28 drives the first pinion 10 to rotate. Under the meshing of the first pinion 10 and the first large gear 9, the first pinion 10 drives the first large gear 9 to rotate. The first large gear 9 drives the rotating shaft 11, the rotating disk 3, and the brake disk to rotate. This facilitates convenient multi-stage rotation for grinding the rotating disk, increases the grinding range, and improves the convenience of multi-stage rotation for grinding the rotating disk.

[0049] The working principle of the technical solution provided by this utility model is as follows: When using the surface grinding device for brake disc production, the electric push rod 6 drives the L-shaped plate 5 to move up and down. The L-shaped plate 5 drives the support column 12, the rotating column 13, and the grinding head body 14 to move up and down to the surface of the brake disc. The servo motor 7 drives the two sets of synchronous pulley assemblies 8 to rotate. Under the support of the support column 12, the two sets of synchronous pulley assemblies 8 drive the two sets of rotating columns 13 to rotate. The two sets of rotating columns 13 drive the two sets of grinding head bodies 14 to rotate. When it is necessary to clamp and fix the brake disc, the stepper motor 17 drives the threaded rod 18 to rotate. The threaded rod 18 drives the threaded block 19 to rotate. The threaded block 19 drives the clamping plate 20 to rotate. The device moves in opposite directions to center and clamp the brake disc. When the brake disc needs to be rotated for grinding, the power motor 21 drives the rotating shaft 22 to rotate. The rotating shaft 22 drives the second pinion 23 to rotate, which in turn drives the sector gear 24 to rotate. The sector gear 24 drives the auxiliary shaft 26, support block 27, rotating disk 3, and brake disc to rotate at a certain angle. The frequency converter motor 28 drives the first pinion 10 to rotate, which in turn drives the first large gear 9 to rotate. The first large gear 9 drives the rotating shaft 11, rotating disk 3, and brake disc to rotate. This facilitates convenient multi-stage rotation for grinding the rotating disk, thus completing the operation of the grinding device.

[0050] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A surface grinding device for brake disc production, characterized by: The utility model provides a kind of polishing machine, including support frame (1) and U-shaped frame (2), the outside of support frame (1) is provided with U-shaped frame (2), the outside of U-shaped frame (2) is provided with rotary disc (3), connecting plate (4) is installed on the side wall of support frame (1), the outside of connecting plate (4) is provided with L-shaped plate (5), electric push rod (6) is installed on the side wall of connecting plate (4), the output end of electric push rod (6) is connected with L-shaped plate (5), servo motor (7) is installed at the top of L-shaped plate (5), the outside of L-shaped plate (5) is provided with two groups of synchronous belt pulley assembly (8), the output end of servo motor (7) is connected with synchronous belt pulley assembly (8), the bottom of L-shaped plate (5) is symmetrically installed with support column (12), the inside of support column (12) is movably installed with rotary column (13), rotary column (13) extends to its outside through support column (12), L-shaped plate (5), and the end of synchronous belt pulley assembly (8) away from servo motor (7) is connected with rotary column (13).

2. The surface grinding device for brake disc production according to claim 1, characterized in that: The bottom of rotary column (13) is installed with polishing head body (14), and four groups of equally spaced sliding blocks (16) are installed on the side wall of L-shaped plate (5).

3. The surface grinding device for brake disc production according to claim 2, characterized in that: Symmetrical guide rails (15) are installed on the side wall of support frame (1) below connecting plate (4), and the sliding blocks (16) are in sliding connection with the guide rails (15).

4. The surface grinding device for brake disc production according to claim 3, characterized in that: Four groups of equally spaced stepping motors (17) are installed on the side wall of rotary disc (3), and the output ends of the stepping motors (17) are all installed with threaded rods (18), which extend into the interior of rotary disc (3) and are movably connected therewith.

5. The surface grinding device for brake disc production according to claim 4, characterized in that: Threaded blocks (19) are sleeved on the surfaces of the threaded rods (18), which are in threaded connection with the threaded blocks (19), and clamping plates (20) are installed at the top ends of the threaded blocks (19).

6. The surface grinding device for brake disc production according to claim 5, characterized in that: A rotating shaft (22) is installed at the output end of the power motor (21), extends through the U-shaped frame (2) and extends to the outside thereof, a second pinion (23) is sleeved on the surface of the rotating shaft (22) in the U-shaped frame (2), and support seats (25) are symmetrically installed at the top of the U-shaped frame (2).

7. The surface grinding device for brake disc production according to claim 6, characterized in that: Auxiliary shafts (26) are movably installed in the interiors of the support seats (25), extend to the outside of the support seats (25), and the surfaces of one group of auxiliary shafts (26) are sleeved with sector gears (24).

8. The surface grinding device for brake disc production according to claim 7, characterized in that: The sector gears (24) are in engagement with the second pinions (23), support blocks (27) are provided in the interiors of the U-shaped frame (2) and are connected with the auxiliary shafts (26), and variable frequency motors (28) are installed on the side walls of the support blocks (27).

9. The surface grinding device for brake disc production according to claim 8, characterized in that: A first pinion (10) is installed at the output end of the variable frequency motor (28), a rotating shaft (11) is movably installed at the central position in the interior of the support block (27) and extends to the outside of the support block (27).

10. The surface grinding device for brake disc production according to claim 9, characterized in that: The surface of the rotating shaft (11) outside the support block (27) is equipped with a first large gear (9), the first small gear (10) is engaged with the first large gear (9), and the side of the rotating shaft (11) away from the support block (27) is connected with the rotating disc (3).

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