Efficient plastic waste crushing and cleaning all-in-one machine

Abstract

The utility model discloses an efficient crushing and cleaning all-in-one machine for plastic waste. The efficient crushing and cleaning all-in-one machine comprises a supporting assembly, a machining platen, a cleaning box, a crushing box, a water conveying assembly, a crushing assembly and a smashing assembly. Walking rods are installed on the peripheral edges of the bottom of the machining table plate, a cleaning box and a crushing box are installed on the upper surface of the machining table plate, the cleaning box communicates with the crushing box through a water conveying assembly, a sealing opening and closing door is installed on the front surface of the crushing box, and an observation window is installed on the front surface of the sealing opening and closing door in a nested mode. And a hot melting discharging pipeline is installed at the bottom of one side of the crushing box, a crushing assembly is installed at the upper end of the interior of the crushing box, a smashing assembly is installed at the bottom end of the crushing box, and a PLC is installed on one side of the machining platen through a fixing rod. The heating temperature and the heating time of the hot melting heating pipe can be accurately regulated and controlled through the PLC, so that the stability and the controllability of the heating process are ensured, and the intelligent level of equipment is further improved.

Description

Technical Field

[0001] This utility model relates to the field of plastic waste crushing and application technology, specifically to a high-efficiency integrated crushing and washing machine for plastic waste. Background Technology

[0002] With the widespread use of plastic products, the amount of waste plastics is constantly increasing. If these waste plastics are not properly disposed of, they will cause serious environmental pollution. Therefore, the recycling of waste plastics has become an urgent problem to be solved. In the process of recycling waste plastics, crushing and washing are two important steps. Traditional processing methods usually separate these two steps, which not only increases processing costs but also reduces processing efficiency.

[0003] To improve the recycling efficiency of waste plastics and reduce processing costs, this utility model proposes an integrated high-efficiency crushing and washing machine for plastic waste. This equipment integrates crushing and washing functions, enabling rapid crushing and effective washing of waste plastics, thereby greatly improving the recycling rate of waste plastics. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency integrated crushing and washing machine for plastic waste, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency integrated crushing and washing machine for plastic waste, comprising a support assembly, a processing table, a washing tank, a crushing tank, a water conveying assembly, a crushing assembly, and a pulverizing assembly; a traveling rod is installed around the bottom perimeter of the processing table, allowing the entire processing table to move flexibly, improving work efficiency and ease of operation; steering wheels are installed at the bottom of the traveling rod, allowing the processing table to flexibly turn in multiple directions, further enhancing its mobility and adaptability, enabling it to easily cope with different working environments and needs; a support is fixed at the lower end of the traveling rod. The support assembly provides stable support for the processing table, ensuring stability and safety during operation and effectively preventing accidents caused by shaking or tilting. The upper surface of the processing table is equipped with a cleaning tank and a crushing tank. The ingenious combination of these two tanks enables pre-cleaning of plastic waste before crushing, effectively removing dirt and impurities from the waste surface, improving crushing efficiency and subsequent processing efficiency. The cleaning tank is connected to the crushing tank via a water supply assembly. Precise control of the water supply assembly ensures that the cleaning solution is delivered evenly and in appropriate amounts to the cleaning tank, meeting cleaning requirements while avoiding water waste. To minimize waste, the front surface of the crushing chamber is equipped with a sealed door. This sealed door design allows for convenient maintenance and cleaning of the inside of the crushing chamber, ensuring long-term stable operation of the equipment. An observation window is nested on the front surface of the sealed door. The transparent design of the observation window allows operators to directly observe the working status inside the crushing chamber without opening the sealed door, facilitating real-time monitoring and adjustment of the equipment's operating status, improving work efficiency and safety. A hot-melt discharge pipe is installed on one side of the bottom of the crushing chamber. This hot-melt discharge pipe ensures the smooth discharge of crushed plastic waste, while the hot-melt function further ensures the waste is properly disposed of. The compact design and ease of subsequent processing reduce the scattering and waste of waste materials during transportation and handling. The crushing chamber is equipped with crushing components at the top and pulverizing components at the bottom. The rational layout and efficient cooperation of the crushing and pulverizing components enable rapid and thorough crushing of plastic waste, greatly improving crushing efficiency and quality. A PLC controller is installed on one side of the processing platform via a fixing rod. The intelligent control of the PLC controller makes the operation of the entire equipment more automated and intelligent. Operators can easily start, stop, and adjust the equipment, greatly improving work efficiency and ease of operation.

[0006] Preferably, a water inlet pipe is installed on one side of the top of the cleaning tank, and a feed pipe is installed at the center of the top of the crushing tank. The water inlet pipe provides a stable water supply to the cleaning tank, ensuring sufficient water during the cleaning process. The water flow can be adjusted according to actual needs, achieving controllability of the cleaning effect. The feed pipe is located at the center of the top of the crushing tank, making it convenient for workers to put the plastic waste to be crushed into the equipment. Its reasonable design can effectively guide the waste into the crushing tank, avoiding the scattering and waste of waste during the input process. At the same time, the diameter of the feed pipe is moderate, which can accommodate waste of different sizes and shapes, improving the adaptability and flexibility of the equipment.

[0007] Preferably, the crushing chamber is equipped with a feeding trough and a hot-melt heating pipe, with the hot-melt heating pipe located below the feeding trough. The feeding trough allows the crushed plastic waste to fall smoothly into the area of ​​the hot-melt heating pipe below. The function of the hot-melt heating pipe is to preheat the waste, softening it through heating, which facilitates subsequent cleaning and further processing. This design not only improves the waste processing efficiency but also enhances the versatility of the equipment, enabling the integrated machine to more comprehensively meet the needs of plastic waste processing. At the same time, the heating temperature and heating time of the hot-melt heating pipe can be precisely controlled by a PLC controller, ensuring the stability and controllability of the heating process and further improving the intelligence level of the equipment.

[0008] Preferably, the support assembly is fixed with a mounting sleeve, on which a tightening screw is mounted. The mounting sleeve provides a base for the tightening screw, ensuring its stability and reliability. A tightening disc is mounted on the top of the tightening screw, and an anti-slip pad is mounted on the bottom. The tightening disc facilitates operation by allowing workers to easily adjust the tightness of the tightening screw by rotating it, thus achieving the fixation and adjustment of the equipment. The anti-slip pad further enhances the anti-slip performance of the support assembly, preventing safety hazards caused by slippage or shaking during use. This series of optimized designs not only improves the stability and safety of the equipment but also greatly facilitates operation for workers.

[0009] Preferably, the water supply assembly is equipped with a pressure regulating pump. This pump precisely controls the water pressure, ensuring effective cleaning while preventing damage to the equipment due to excessive water pressure. A hydraulic water supply pipe is installed at the output end of the pump, connected to the top of the crushing chamber via a fixed connecting rod. This secure installation ensures stable and accurate water flow transmission. A nozzle is installed at the other end of the hydraulic water supply pipe, positioned directly above the feed pipe. This nozzle placement precisely directs the water flow above the feed pipe, effectively cleaning the plastic waste entering the crushing chamber and improving cleaning efficiency and quality. This series of optimized designs not only enhances the overall performance of the integrated high-efficiency crushing and cleaning machine for plastic waste but also ensures the stability and reliability of the cleaning process.

[0010] Preferably, the crushing assembly is equipped with a first crushing motor and a second crushing motor. A first crushing roller and a second crushing roller are installed on the output ends of the first and second crushing motors, and the first and second crushing rollers are positioned opposite each other. The first and second crushing motors drive the first and second crushing rollers to rotate, respectively. The relative arrangement of the two crushing rollers ensures that the plastic waste can be fully and uniformly crushed when passing through. This dual-motor, dual-roller design not only improves crushing efficiency but also enhances the crushing effect, enabling the plastic waste to be refined into smaller particles, which facilitates subsequent processing steps. At the same time, the material and structural design of the first and second crushing rollers have also been carefully considered to ensure their wear resistance and durability, thereby extending the service life of the entire crushing assembly.

[0011] Preferably, the crushing assembly is equipped with a crushing motor, and a crushing shaft is mounted on the output end of the crushing motor via a bearing seat. Crushing blades are mounted on the crushing shaft. The crushing motor drives the crushing shaft to rotate, while the crushing blades mounted on the crushing shaft are responsible for further refining the initially crushed plastic waste. The special design and arrangement of the crushing blades ensure that the waste can be effectively cut and ground as it passes through, thereby achieving the ideal particle size. This design not only improves crushing efficiency but also ensures the uniformity of the crushing effect, enabling the plastic waste to be refined to a particle size that meets the requirements of subsequent processing. At the same time, the materials of the crushing shaft and crushing blades have also undergone strict screening to ensure their wear resistance and durability, thereby ensuring the stability and service life of the entire crushing assembly.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This utility model features a hydraulic water supply pipe that is securely installed on the top of the crushing chamber via a fixed connecting rod, ensuring the stability and accuracy of water flow transmission. A nozzle is installed at the other end of the hydraulic water supply pipe, positioned directly above the feed pipe. This nozzle placement precisely sprays water onto the feed pipe, effectively cleaning the plastic waste entering the crushing chamber and improving cleaning efficiency and quality. This series of optimized designs not only enhances the overall performance of the integrated high-efficiency crushing and cleaning machine for plastic waste but also ensures the stability and reliability of the cleaning process.

[0014] The bottom of the tightening screw of this utility model is equipped with an anti-slip pad. The design of the tightening pad facilitates operation by the staff. By rotating the tightening pad, the tightness of the tightening screw can be easily adjusted, thereby achieving the fixation and adjustment of the equipment. The anti-slip pad further enhances the anti-slip performance of the support components, avoiding safety hazards caused by slippage or shaking during equipment use. This series of optimized designs not only improves the stability and safety of the equipment, but also provides great convenience for the staff. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the left axis of this utility model;

[0016] Figure 2 This is a schematic diagram of the right axis of this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0018] In the diagram: 1. Traveling rod; 2. Steering wheel; 3. Support assembly; 31. Tightening disc; 32. Mounting sleeve; 33. Anti-slip pad; 34. Tightening screw; 4. Processing table; 5. Cleaning tank; 6. Water inlet pipe; 7. Crushing box; 8. Water supply assembly; 81. Pressure regulating pump; 82. Water supply hydraulic pipe; 83. Fixed connecting rod; 84. Nozzle; 9. Feed pipe; 10. Crushing assembly; 101. First crushing motor; 102. Second crushing motor; 103. First crushing roller; 104. Second crushing roller; 11. PLC controller; 12. Sealed opening and closing door; 13. Observation window; 14. Hot melt discharge pipe; 15. Crushing assembly; 151. Crushing motor; 152. Crushing blade; 153. Crushing shaft; 16. Feed chute; 17. Hot melt heating pipe. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] Example 1

[0021] like Figure 1-3As shown, one embodiment of this utility model is a high-efficiency integrated crushing and washing machine for plastic waste, comprising a support assembly 3, a processing table 4, a washing tank 5, a crushing tank 7, a water conveying assembly 8, a crushing assembly 10, and a pulverizing assembly 15. A travel rod 1 is installed around the bottom perimeter of the processing table 4. The installation of the travel rod 1 allows the entire processing table 4 to move flexibly, improving work efficiency and ease of operation. A steering wheel 2 is installed at the bottom of the travel rod 1, allowing the processing table 4 to flexibly turn in multiple directions, further enhancing its mobility and adaptability, enabling it to easily cope with different working environments and work requirements. A support assembly is fixed to the lower end of the travel rod 1. Component 3, the support assembly 3, provides stable support for the processing table 4, ensuring stability and safety during operation and effectively preventing accidents caused by shaking or tilting. The upper surface of the processing table 4 is equipped with a cleaning tank 5 and a crushing tank 7. The ingenious combination of the cleaning tank 5 and the crushing tank 7 enables pre-cleaning of plastic waste before crushing, effectively removing dirt and impurities from the waste surface, improving crushing efficiency and subsequent processing efficiency. The cleaning tank 5 is connected to the crushing tank 7 via a water supply assembly 8. Precise control of the water supply assembly 8 ensures that the cleaning fluid is delivered evenly and appropriately into the cleaning tank 5, meeting cleaning requirements while avoiding water waste. The front surface of the crushing chamber 7 is equipped with a sealed opening and closing door 12. The design of the sealed opening and closing door 12 allows operators to easily maintain and clean the interior of the crushing chamber 7, ensuring long-term stable operation of the equipment. An observation window 13 is nested on the front surface of the sealed opening and closing door 12. The transparent design of the observation window 13 allows operators to directly observe the working status inside the crushing chamber 7 without opening the sealed opening and closing door 12, facilitating real-time monitoring and adjustment of the equipment's operating status, improving work efficiency and safety. A hot-melt discharge pipe 14 is installed on one side of the bottom of the crushing chamber 7. The hot-melt discharge pipe 14 allows the crushed plastic waste to be smoothly discharged, and the hot-melt function further ensures the waste... The compact design and ease of subsequent processing reduce the scattering and waste of waste materials during transportation and processing. The crushing chamber 7 has a crushing component 10 installed at the upper part and a pulverizing component 15 installed at the bottom. The reasonable layout and efficient cooperation of the crushing component 10 and the pulverizing component 15 enable the rapid and thorough crushing of plastic waste, greatly improving crushing efficiency and quality. A PLC controller 11 is installed on one side of the processing table 4 via a fixing rod. The intelligent control of the PLC controller 11 makes the operation of the entire equipment more automated and intelligent. Operators can easily start, stop, and adjust the equipment, greatly improving work efficiency and ease of operation.

[0022] Example 2

[0023] like Figure 1As shown, the new material heat treatment device proposed in this utility model, compared with Embodiment 1, further includes: a water inlet pipe 6 installed on one side of the top of the cleaning tank 5, and a feeding pipe 9 installed at the center of the top of the crushing tank 7. The setting of the water inlet pipe 6 provides a stable water source input for the cleaning tank 5, ensuring sufficient water supply during the cleaning process, and the water flow can be adjusted according to actual needs, realizing the controllability of the cleaning effect; while the feeding pipe 9 is located at the center of the top of the crushing tank 7, which facilitates the workers to put the plastic waste to be crushed into the equipment. Its design is reasonable and can effectively guide the waste into the interior of the crushing tank 7, avoiding the scattering and waste of waste during the input process. At the same time, the diameter of the feeding pipe 9 is moderate, which can adapt to the input of waste of different sizes and shapes, improving the adaptability and flexibility of the equipment.

[0024] In this embodiment, as Figure 3 As shown, the crushing box 7 is equipped with a feeding trough 16 and a hot-melt heating tube 17, with the hot-melt heating tube 17 located below the feeding trough 16. The feeding trough 16 allows the crushed plastic waste to fall smoothly into the area of ​​the hot-melt heating tube 17 below. The function of the hot-melt heating tube 17 is to preheat the waste, softening it through heating, which helps with subsequent cleaning and further processing. This design not only improves the waste processing efficiency but also enhances the versatility of the equipment, enabling the integrated machine to more comprehensively meet the needs of plastic waste processing. At the same time, the heating temperature and heating time of the hot-melt heating tube 17 can be precisely controlled by the PLC controller 11, ensuring the stability and controllability of the heating process and further improving the intelligence level of the equipment.

[0025] In this embodiment, as Figure 2 As shown, a mounting sleeve 32 is fixed on the support component 3, and a tightening screw 34 is mounted on the mounting sleeve 32. The mounting sleeve 32 provides a mounting base for the tightening screw 34, ensuring the stability and reliability of the tightening screw 34. A tightening disc 31 is mounted on the top of the tightening screw 34, and an anti-slip pad 33 is mounted on the bottom of the tightening screw 34. The design of the tightening disc 31 facilitates operation by the operator. By rotating the tightening disc 31, the tightness of the tightening screw 34 can be easily adjusted, thereby achieving the fixation and adjustment of the equipment. The anti-slip pad 33 further enhances the anti-slip performance of the support component 3, avoiding safety hazards caused by sliding or shaking during equipment use. This series of optimized designs not only improves the stability and safety of the equipment but also provides great convenience for the operator.

[0026] In this embodiment, as Figure 2As shown, a pressure regulating pump 81 is installed on the water supply assembly 8. The pressure regulating pump 81 can precisely control the water pressure, ensuring the cleaning effect while avoiding damage to the equipment due to excessive water pressure. A water supply hydraulic pipe 82 is installed on the output end of the pressure regulating pump 81. The water supply hydraulic pipe 82 is installed on the top of the crushing box 7 through a fixed connecting rod 83. The water supply hydraulic pipe 82 is firmly installed on the top of the crushing box 7 through the fixed connecting rod 83, ensuring the stability and accuracy of water flow transmission. A nozzle 84 is installed on the other end of the water supply hydraulic pipe 82, and the nozzle 84 is located directly above the feed pipe 9. The setting of the nozzle 84 further ensures that the water flow is accurately sprayed directly above the feed pipe 9, effectively cleaning the plastic waste entering the crushing box, improving cleaning efficiency and quality. This series of optimized designs not only improves the overall performance of the integrated machine for high-efficiency crushing and cleaning of plastic waste, but also ensures the stability and reliability of the cleaning process.

[0027] In this embodiment, as Figure 2 and Figure 3 As shown, the crushing assembly 10 is equipped with a first crushing motor 101 and a second crushing motor 102. A first crushing roller 103 and a second crushing roller 104 are installed on the output ends of the first crushing motor 101 and the second crushing motor 102, and the first crushing roller 103 and the second crushing roller 104 are positioned opposite each other. The first crushing motor 101 and the second crushing motor 102 drive the first crushing roller 103 and the second crushing roller 104 to rotate, respectively. The relative arrangement of the two crushing rollers ensures that the plastic waste can be fully and uniformly crushed when passing through. This dual-motor dual-roller design not only improves the crushing efficiency but also enhances the crushing effect, enabling the plastic waste to be refined into smaller particles, which provides convenience for subsequent processing steps. At the same time, the material and structural design of the first crushing roller 103 and the second crushing roller 104 have also been carefully considered to ensure their wear resistance and durability, thereby extending the service life of the entire crushing assembly 10.

[0028] In this embodiment, as Figure 3As shown, a crushing motor 151 is installed on the crushing assembly 15. A crushing shaft 153 is installed on the output end of the crushing motor 151 through a bearing seat. Crushing blades 152 are installed on the crushing shaft 153. The crushing motor 151 drives the crushing shaft 153 to rotate, while the crushing blades 152 installed on the crushing shaft 153 are responsible for further refining the initially crushed plastic waste. The special design and arrangement of the crushing blades 152 ensure that the waste can be effectively cut and ground when passing through, thereby achieving the ideal particle size. This design not only improves the crushing efficiency but also ensures the uniformity of the crushing effect, enabling the plastic waste to be refined to a particle size that meets the requirements of subsequent processing. At the same time, the materials of the crushing shaft 153 and the crushing blades 152 have also undergone strict screening to ensure their wear resistance and durability, thereby ensuring the stability and service life of the entire crushing assembly 15.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A plastic waste high-efficiency crushing and cleaning all-in-one machine, comprising a supporting assembly (3), a processing table plate (4), a cleaning tank (5), a crushing tank (7), a water conveying assembly (8), a crushing assembly (10) and a pulverizing assembly (15); characterized in that: The bottom four edges of the processing platform (4) are provided with walking rods (1), the bottom of the walking rod (1) is provided with a steering wheel (2), the lower end of the walking rod (1) is fixed with a support assembly (3), the upper surface of the processing platform (4) is provided with a cleaning box (5) and a crushing box (7), the cleaning box (5) is communicated with the crushing box (7) through a water conveying assembly (8), the front surface of the crushing box (7) is provided with a sealing opening and closing door (12), the front surface of the sealing opening and closing door (12) is nested with an observation window (13), the bottom of one side of the crushing box (7) is provided with a hot melting discharge pipeline (14), the upper end of the inside of the crushing box (7) is provided with a crushing assembly (10), the bottom end of the crushing box (7) is provided with a crushing assembly (15), one side of the processing platform (4) is provided with a PLC controller (11) through a fixing rod.

2. The plastic waste efficient crushing and cleaning all-in-one machine according to claim 1, characterized in that: The top of the cleaning box (5) is provided with a water inlet pipeline (6), and the top of the crushing box (7) is provided with a feeding pipeline (9) at the center position.

3. The plastic waste high-efficiency crushing and cleaning all-in-one machine according to claim 1, characterized in that: The inside of the crushing box (7) is provided with a discharging chute (16) and a hot melting heating pipe (17), and the hot melting heating pipe (17) is located below the discharging chute (16).

4. The plastic waste high-efficiency crushing and cleaning all-in-one machine according to claim 1, characterized in that: The support assembly (3) is fixed with a mounting sleeve (32), the mounting sleeve (32) is provided with a screw rod (34), the top of the screw rod (34) is provided with a screw disc (31), and the bottom of the screw rod (34) is provided with an anti-skid disc (33).

5. The plastic waste high-efficiency crushing and cleaning all-in-one machine according to claim 1, characterized in that: The water conveying assembly (8) is provided with a pressure regulating pump (81), the output end of the pressure regulating pump (81) is provided with a water conveying hydraulic pipe (82), the water conveying hydraulic pipe (82) is installed on the top of the crushing box (7) through a fixed connecting rod (83), the other end of the water conveying hydraulic pipe (82) is provided with a nozzle (84), and the nozzle (84) is located directly above the feeding pipeline (9).

6. The plastic waste high-efficiency crushing and cleaning all-in-one machine according to claim 1, characterized in that: The crushing assembly (10) is provided with a first crushing motor (101) and a second crushing motor (102), the output ends of the first crushing motor (101) and the second crushing motor (102) are provided with a first crushing roller (103) and a second crushing roller (104), and the positions of the first crushing roller (103) and the second crushing roller (104) are opposite.

7. The plastic waste high-efficiency crushing and cleaning all-in-one machine according to claim 1, characterized in that: The crushing assembly (15) is provided with a crushing motor (151), the output end of the crushing motor (151) is provided with a crushing shaft (153) through a bearing seat, and the crushing shaft (153) is provided with a crushing blade (152).

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