Vulcanizing equipment suitable for special-shaped rubber pipeline

By designing vulcanization equipment suitable for irregularly shaped rubber pipes, and utilizing clamping mechanisms and vulcanizing gas introduction mechanisms, the problem of shaking during the vulcanization process of irregularly shaped rubber pipes was solved, achieving stable and uniform vulcanization of irregularly shaped rubber pipes.

CN223989677UActive Publication Date: 2026-03-13NANTONG HAILIN AUTOMOBILE RUBBER & PLASTIC PROD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

During the vulcanization process of the rubber hose, the part of the irregularly shaped hose that is not supported by the straight hose wobbles, resulting in poor vulcanization effect.

Method used

A vulcanizing device suitable for irregularly shaped rubber pipes was designed, comprising a driving mechanism, a driven clamping mechanism, and a vulcanizing gas inlet mechanism. The clamping mechanism stabilizes the rubber pipe and ensures uniform distribution of vulcanizing gas.

Benefits of technology

It improves the vulcanization effect of irregularly shaped rubber hoses, expands the application range of the equipment, and enables simultaneous vulcanization of irregularly shaped and straight rubber hoses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses vulcanization equipment suitable for special-shaped rubber pipelines, which comprises an equipment main body, a driving mechanism is fixedly mounted in the middle of the lower part in the equipment main body, and first driven clamping mechanisms are fixedly arranged on two sides of the driving mechanism; a second driven clamping mechanism is fixedly arranged at the position, right opposite to the first driven clamping mechanism, of the upper portion of the interior of the equipment body, a pipeline support is fixedly installed in the middle of the upper portion of the interior of the equipment body, a vulcanization gas introduction mechanism is fixedly installed on the pipeline support, and an installation groove is formed in the side wall of the interior of the equipment body. The device has the advantages that the structure is simple, the application range of the device is effectively widened, and the device is adaptive to special-shaped rubber pipes.
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Description

Technical Field

[0001] This utility model relates to the technical field of pipeline vulcanization equipment, and in particular to a vulcanization equipment suitable for irregularly shaped rubber pipes. Background Technology

[0002] In the current development of the automotive industry, the manufacturing of automobiles places increasing emphasis on the precision of parts. Therefore, strict control of manufacturing conditions is required during the parts manufacturing process to ensure that the manufactured parts meet the required standards. Currently, when manufacturing rubber hoses for automobiles, a vulcanization process is required to give the rubber hoses the necessary elasticity.

[0003] Currently, during the vulcanization process of rubber hoses, the rubber hose is fixed by being fitted onto a straight pipe. However, when encountering irregularly shaped pipes, the straight pipe can only support part of the rubber hose, causing the unsupported part to wobble, resulting in poor vulcanization.

[0004] This application provides a vulcanization device suitable for irregularly shaped rubber pipes, solving the above-mentioned problems. Utility Model Content

[0005] The technical problem this invention aims to solve is that, currently, during the vulcanization process of rubber pipes, the rubber pipe is fixed by sleeved onto a straight pipe. However, when encountering irregularly shaped pipes, the straight pipe can only support a portion of the rubber pipe, causing the unsupported portion to wobble, resulting in poor vulcanization. Therefore, this invention provides a vulcanization device suitable for irregularly shaped rubber pipes, comprising:

[0006] The equipment body has a drive mechanism fixedly installed in the lower middle part inside the equipment body. A first driven clamping mechanism is fixedly arranged on both sides of the drive mechanism. A second driven clamping mechanism is fixedly arranged in the upper part of the equipment body, directly opposite the first driven clamping mechanism. A pipe support is fixedly installed in the middle part of the upper part of the equipment body. A sulfidation gas inlet mechanism is fixedly installed on the pipe support. An installation groove is opened on the side wall inside the equipment body. The sulfidation gas inlet mechanism is fixedly installed in the installation groove.

[0007] Furthermore, the driving mechanism includes a driving motor and a driving wheel. The driving motor is fixedly installed at the middle position of the lower surface of the device body. The driving shaft of the driving motor passes through the device body. The driving wheel is fixedly installed on the driving shaft of the driving motor. The driving wheel is used to drive the first driven clamping mechanisms on both sides.

[0008] Furthermore, the first driven clamping mechanism includes a first driven wheel, a clamping air rod, and a clamping plate. The first driven wheel is rotatably connected to the inner wall of the main body of the equipment. A clamping air rod is fixedly installed above the first driven wheel, and a clamping plate is fixedly installed on the end of the telescopic part of the clamping air rod.

[0009] Furthermore, an anti-slip and wear-resistant layer is provided on the end face of the clamping plate away from the clamping air rod.

[0010] Furthermore, it also includes support legs, which are fixedly installed at the bottom of the main body of the device.

[0011] Furthermore, the main body of the equipment is also provided with a pipe installation door.

[0012] Furthermore, the sulfur gas inlet mechanism includes a venting hose and a venting rigid pipe. The venting rigid pipe is fixedly installed in the mounting groove, the venting hose is located at the upper end of the venting rigid pipe, the venting hose passes through the upper part of the mounting groove and extends out of the main body of the equipment, and the equipment rigid pipe is provided with a nozzle.

[0013] Furthermore, the sulfur gas inlet mechanism includes a venting hose and a venting rigid pipe. The upper end of the venting rigid pipe is fixedly connected to the pipeline support. The venting hose is located at the upper end of the venting rigid pipe. The venting hose passes through the upper part of the mounting groove and extends out of the main body of the equipment. The equipment rigid pipe is provided with a nozzle.

[0014] Furthermore, the ventilation hose is connected to an external sulfur gas storage tank.

[0015] The present invention has the following beneficial effects:

[0016] 1. This utility model, through the provision of a first driven clamping mechanism and a second driven clamping mechanism, can clamp rubber tubes that are not straight tubes, thereby increasing the application range of the vulcanizing equipment. At the same time, multiple vulcanizing gas inlet mechanisms are provided to improve the uniformity of the vulcanization effect. Furthermore, this utility model can vulcanize irregularly shaped rubber tubes and straight rubber tubes simultaneously during operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention during operation;

[0019] Figure 3 This is a structural schematic diagram of the pipe installation door of this utility model. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example

[0022] Please refer to the instruction manual appendix. Figure 1-3 This embodiment provides a vulcanizing device suitable for irregularly shaped rubber pipes, the vulcanizing device for irregularly shaped rubber pipes comprising:

[0023] The equipment body 1 has a drive mechanism fixedly installed in the lower middle part inside the equipment body 1. A first driven clamping mechanism is fixedly installed on both sides of the drive mechanism. A second driven clamping mechanism 7 is fixedly installed in the upper part of the equipment body 1, directly opposite the first driven clamping mechanism. A pipe support 6 is fixedly installed in the middle part of the upper part of the equipment body 1. A sulfur gas inlet mechanism 5 is fixedly installed on the pipe support 6. An installation groove is opened on the side wall inside the equipment body 1. The sulfur gas inlet mechanism 5 is fixedly installed in the installation groove.

[0024] The drive mechanism includes a drive motor 2 and a drive wheel 4. The drive motor 2 is fixedly installed in the middle of the lower surface of the equipment body 1. The drive shaft of the drive motor 2 passes through the equipment body 1. The drive wheel 4 is fixedly installed on the drive shaft of the drive motor 2. The drive wheel 4 is used to drive the first driven clamping mechanism on both sides.

[0025] The first driven clamping mechanism includes a first driven wheel 8, a clamping air rod 9, and a clamping plate 10. The first driven wheel 8 is rotatably connected to the inner wall of the equipment body 1. The clamping air rod 9 is fixedly installed above the first driven wheel 8, and the clamping plate 10 is fixedly installed on the end of the telescopic part of the clamping air rod 9. There are two clamping air rods, which are symmetrically arranged. The second driven clamping mechanism has the same structure as the first driven clamping mechanism.

[0026] The sulfur gas inlet mechanism 5 located in the installation groove includes a venting hose and a venting rigid pipe. The venting rigid pipe is fixedly installed in the installation groove, and the venting hose is located at the upper end of the venting rigid pipe. The venting hose passes through the upper part of the installation groove and extends out of the main body of the equipment 1. The equipment rigid pipe is provided with a nozzle.

[0027] The sulfidation gas inlet mechanism 5, located in the middle, includes a venting hose and a venting rigid pipe. The upper end of the venting rigid pipe is fixedly connected to the pipe support 6. The venting hose is set at the upper end of the venting rigid pipe. The venting hose passes through the upper part of the mounting groove and extends out of the main body of the equipment 1. The equipment rigid pipe is equipped with a nozzle.

[0028] The ventilation hose is connected to an external sulfur gas storage tank.

[0029] Example

[0030] Please refer to the instruction manual appendix. Figure 1-3 This embodiment provides a vulcanizing device suitable for irregularly shaped rubber pipes, the vulcanizing device for irregularly shaped rubber pipes comprising:

[0031] The equipment body 1 has a drive mechanism fixedly installed in the lower middle part inside the equipment body 1. A first driven clamping mechanism is fixedly installed on both sides of the drive mechanism. A second driven clamping mechanism 7 is fixedly installed in the upper part of the equipment body 1, directly opposite the first driven clamping mechanism. A pipe support 6 is fixedly installed in the middle part of the upper part of the equipment body 1. A sulfur gas inlet mechanism 5 is fixedly installed on the pipe support 6. An installation groove is opened on the side wall inside the equipment body 1. The sulfur gas inlet mechanism 5 is fixedly installed in the installation groove.

[0032] The drive mechanism includes a drive motor 2 and a drive wheel 4. The drive motor 2 is fixedly installed in the middle of the lower surface of the equipment body 1. The drive shaft of the drive motor 2 passes through the equipment body 1. The drive wheel 4 is fixedly installed on the drive shaft of the drive motor 2. The drive wheel 4 is used to drive the first driven clamping mechanism on both sides.

[0033] The first driven clamping mechanism includes a first driven wheel 8, a clamping air rod 9, and a clamping plate 10. The first driven wheel 8 is rotatably connected to the inner wall of the equipment body 1. The clamping air rod 9 is fixedly installed above the first driven wheel 8, and the clamping plate 10 is fixedly installed on the end of the telescopic part of the clamping air rod 9.

[0034] An anti-slip and wear-resistant layer is provided on the end face of the clamping plate 10 away from the clamping air rod 9.

[0035] It also includes support legs 3, which are fixedly installed at the bottom of the main body 1 of the equipment.

[0036] The main body of the equipment 1 is also equipped with a pipe installation door.

[0037] The sulfur gas inlet mechanism 5 located in the installation groove includes a venting hose and a venting rigid pipe. The venting rigid pipe is fixedly installed in the installation groove, and the venting hose is located at the upper end of the venting rigid pipe. The venting hose passes through the upper part of the installation groove and extends out of the main body of the equipment 1. The equipment rigid pipe is provided with a nozzle.

[0038] The sulfidation gas inlet mechanism 5, located in the middle, includes a venting hose and a venting rigid pipe. The upper end of the venting rigid pipe is fixedly connected to the pipe support 6. The venting hose is set at the upper end of the venting rigid pipe. The venting hose passes through the upper part of the mounting groove and extends out of the main body of the equipment 1. The equipment rigid pipe is equipped with a nozzle.

[0039] The ventilation hose is connected to an external sulfur gas storage tank.

[0040] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vulcanizing apparatus for a profiled rubber pipe, characterized by comprising: Include: The device body, the lower middle part inside the device body is fixedly installed with a driving mechanism, the two sides of the driving mechanism are fixedly provided with a first driven clamping mechanism, the upper part of the device body is fixedly provided with a second driven clamping mechanism opposite to the first driven clamping mechanism, the middle part of the upper part of the device body is fixedly installed with a pipeline support, the pipeline support is fixedly installed with a vulcanization gas inlet mechanism, and the side wall of the device body is provided with a mounting groove, and the vulcanization gas inlet mechanism is fixedly installed in the mounting groove.

2. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 1, characterized in that, The driving mechanism comprises a driving motor and a driving wheel, the driving motor is fixedly installed at the middle position of the lower surface of the device body, the driving shaft of the driving motor penetrates the device body, the driving wheel is fixedly installed on the driving shaft of the driving motor, and the driving wheel is used for driving the first driven clamping mechanism on both sides.

3. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 2, characterized in that, The first driven clamping mechanism comprises a first driven wheel, a clamping air rod and a clamping plate, the first driven wheel is rotatably connected with the inner wall of the device body, the clamping air rod is fixedly installed above the first driven wheel, and the end of the telescopic part of the clamping air rod is fixedly installed with a clamping plate.

4. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 3, characterized in that, The end face of the clamping plate away from the clamping air rod is provided with an anti-skid wear-resistant layer.

5. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 4, characterized in that, It also includes a support leg, which is fixedly installed at the bottom of the device body.

6. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 5, characterized in that, The device body is also provided with a pipeline placing door.

7. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 6, characterized in that, The vulcanization gas inlet mechanism comprises a gas inlet hose and a gas inlet hard pipe, the gas inlet hard pipe is fixedly installed in the mounting groove, the gas inlet hose is arranged at the upper end of the gas inlet hard pipe, the gas inlet hose penetrates the upper part of the mounting groove and extends out of the device body, and the gas inlet hard pipe is provided with a spout.

8. The vulcanizing apparatus suitable for a profiled rubber pipe according to claim 6, characterized in that, The vulcanization gas inlet mechanism comprises a gas inlet hose and a gas inlet hard pipe, the upper end of the gas inlet hard pipe is fixedly connected with the pipeline support, the gas inlet hose is arranged at the upper end of the gas inlet hard pipe, the gas inlet hose penetrates the upper part of the mounting groove and extends out of the device body, and the gas inlet hard pipe is provided with a spout.

9. The vulcanizing apparatus for a profiled rubber pipe according to any one of claims 7 or 8, characterized in that, The gas inlet hose is connected with the vulcanization gas storage tank outside.