Inter-city railway passenger car headstock aluminum skin structure
By setting anti-corrosion layer, heat insulation layer and coloring layer on aluminum alloy plate, and opening triangular groove and shock absorption groove on its longitudinal surface, and building in shock absorption components, the problem of aluminum alloy plate shaking with the vehicle body is solved, the stability and wind resistance are improved, and the durability and impact resistance of aluminum alloy plate are enhanced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-03-13
AI Technical Summary
Existing manufacturing processes cause the aluminum skin of the intercity rail passenger car front to wobble between the car body and the body, affecting stability and durability, and failing to effectively distribute stress and reduce impact.
An anti-corrosion layer, a heat insulation layer, and a coloring layer are set on an aluminum alloy plate, and a triangular groove and a shock-absorbing groove are opened through its longitudinal surface. The built-in shock-absorbing components include a base plate, a cylindrical column, a movable plate, a magnetic block, and a buffer component. Buffering and shock absorption are achieved through the cooperation of magnetic adsorption and rubber sleeve slider.
It improves the stability and durability of the aluminum alloy sheet, enhances its ability to withstand wind pressure and impact, reduces the swaying between the aluminum alloy sheet and the vehicle body, and improves the overall structure's resistance to wind resistance and impact.
Smart Images

Figure CN223989833U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum skin technology for train heads, and more particularly to an aluminum skin structure for the front of an intercity rail passenger car. Background Technology
[0002] The aluminum skin structure of the front of the vehicle is mainly made of aluminum alloy. Aluminum alloy has advantages such as low density, high strength, good corrosion resistance, and ease of processing and welding, making it very suitable for manufacturing the front part of the vehicle that needs to withstand greater wind resistance and impact forces.
[0003] The quality of existing manufacturing processes can also affect the sway between the aluminum skin of the front of the car and the car body. In order to reduce manufacturing costs and reduce the sway of the aluminum skin of the front of the car caused by assembly, those skilled in the art have proposed an aluminum skin structure for the front of an intercity rail passenger car. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an aluminum skin structure for the front of an intercity rail passenger car, solving the problems mentioned in the background section.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An aluminum skin structure for the front of an intercity rail passenger car includes an aluminum alloy plate. An anti-corrosion layer is provided on the side of the aluminum alloy plate away from the car body, and a heat insulation layer is provided on the side of the anti-corrosion layer away from the aluminum alloy plate. A coloring layer is provided on the outer wall of the heat insulation layer. Uniformly distributed triangular grooves are formed throughout the longitudinal surface of the aluminum alloy plate. Uniformly distributed shock-absorbing grooves are also formed throughout the longitudinal surface of the aluminum alloy plate, with the triangular grooves and shock-absorbing grooves interleaved. The shock-absorbing grooves are cylindrical. A shock-absorbing assembly is disposed within the shock-absorbing grooves. The shock-absorbing assembly includes a base plate and a cylindrical column. One end of the base plate is mounted on the car body, and one end of the cylindrical column is mounted within the shock-absorbing groove cavity. A buffer section is provided between the base plate and the cylindrical column.
[0007] According to the aforementioned aluminum skin structure of the intercity rail passenger car head, a mounting hole is provided through the bottom plate, and a protruding column is fixedly connected at the center position of the bottom plate near the cylindrical column.
[0008] According to the aforementioned aluminum skin structure of the intercity rail passenger car head, a movable cavity is provided on the side of the cylindrical column near the bottom plate, and a movable plate is movably engaged in the movable cavity.
[0009] According to the aluminum skin structure of the intercity rail passenger car head, a magnetic block is embedded in the center of the moving plate, and the protrusion and the magnetic block are magnetically attracted to each other.
[0010] According to the aforementioned aluminum skin structure of the intercity rail passenger car head, a buffer groove is provided on the inner wall of the movable cavity, and a guide rod is fixedly installed in the buffer groove.
[0011] According to the aforementioned aluminum skin structure of the intercity rail passenger car head, the buffer part includes a rubber sleeve slider fixedly installed on the outer wall of the movable plate, and the rubber sleeve slider is movably engaged in the corresponding buffer groove.
[0012] According to the aforementioned aluminum skin structure of the intercity rail passenger car head, the guide rod movably passes through the corresponding rubber sleeve slider, and a compression spring is also sleeved on the outer wall of the guide rod, with the compression spring located at the end of the guide rod away from the bottom plate.
[0013] This utility model provides an aluminum skin structure for the front of an intercity rail passenger car. It has the following beneficial effects:
[0014] (1) By setting anti-corrosion layer, heat insulation layer and coloring layer on aluminum alloy plate, the stability, durability and heat insulation performance of the product can be increased. By opening evenly distributed triangular grooves through the longitudinal surface of aluminum alloy plate, stress can be dispersed, the deformation and damage of aluminum alloy plate can be reduced, and the aluminum alloy plate can withstand greater wind pressure or impact force. By opening shock-absorbing grooves on aluminum alloy plate and setting shock-absorbing components in the shock-absorbing grooves, the shaking between aluminum alloy plate and vehicle body can be reduced.
[0015] (2) By opening mounting holes in the base plate, it is easy to install the base plate on the vehicle body. The cylinder is installed in the shock-absorbing groove. By fixing the protruding column on one side of the base plate, and by opening a movable cavity on the cylinder, the movable plate is movably engaged in the movable cavity. The magnetic block is embedded in the movable plate. The protruding column and the magnetic block are magnetically attracted. When the aluminum alloy plate shakes, the shaking of the aluminum alloy plate is buffered by setting a buffer part to reduce vibration.
[0016] (3) A buffer groove is opened on the inner wall of the active cavity, and the guide rod is fixedly installed in the buffer groove. A rubber sleeve slider is fixedly installed on the outer wall of the moving plate. The rubber sleeve slider is movably engaged in the corresponding buffer groove. The guide rod moves through the corresponding rubber sleeve slider. The rubber sleeve slider and the guide rod rub against each other. Due to the high elasticity of rubber, when subjected to external force, it will deform and absorb some energy, thereby reducing the impact of external force. A compression spring is set to reset the rubber sleeve slider. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the aluminum skin of the front of an intercity rail passenger car according to the present invention.
[0018] Figure 2 This is a cross-sectional schematic diagram of the aluminum skin structure of the front of an intercity rail passenger car according to the present invention;
[0019] Figure 3 This is a three-dimensional structural diagram of the shock absorption component of this utility model;
[0020] Figure 4 This is a disassembled schematic diagram of the shock absorption component structure of this utility model;
[0021] Figure 5 This is a cross-sectional structural diagram of the shock absorption component of this utility model.
[0022] Legend:
[0023] 10. Aluminum alloy plate; 11. Anti-corrosion layer; 12. Insulation layer; 13. Coloring layer; 14. Triangular groove; 15. Vibration damping groove; 16. Base plate; 17. Cylindrical column; 18. Protruding column; 19. Mounting hole; 20. Movable cavity; 21. Moving plate; 22. Magnetic block; 23. Buffer groove; 24. Guide rod; 25. Compression spring; 26. Rubber sleeve slider. Detailed Implementation
[0024] like Figure 1-5 The diagram shows an aluminum skin structure for the front of an intercity rail passenger car, comprising an aluminum alloy plate 10, an anti-corrosion layer 11 on the side of the aluminum alloy plate 10 away from the car body, an insulation layer 12 on the side of the anti-corrosion layer 11 away from the aluminum alloy plate 10, and a coloring layer 13 on the outer wall of the insulation layer 12; uniformly distributed triangular grooves 14 are formed through the longitudinal surface of the aluminum alloy plate 10, the triangular grooves 14 being triangular in shape; uniformly distributed shock-absorbing grooves 15 are formed through the longitudinal surface of the aluminum alloy plate 10, the triangular grooves 14 and the shock-absorbing grooves 15 being staggered, the shock-absorbing grooves 15 being cylindrical; and a shock-absorbing assembly, which is disposed within the shock-absorbing grooves 15, the shock-absorbing assembly including a base plate 16 and a cylindrical column 17, one end of the base plate 16 being mounted on the car body, one end of the cylindrical column 17 being mounted within the cavity of the shock-absorbing groove 15, and a buffer section being provided between the base plate 16 and the cylindrical column 17.
[0025] It is important to know that: the anti-corrosion layer 11 is a fluorocarbon coating, which has extremely high stability and durability and is suitable for use in various harsh environments; the insulation layer 12 is made of polyurethane foam, which has excellent thermal insulation performance, high density, high strength, good stability, and excellent sound and heat insulation effects; the coloring layer 13 is a polyester coating, which can give colored aluminum products good gloss and smoothness, as well as superior texture and feel, and can also increase the sense of layering and three-dimensionality.
[0026] Specifically, by setting an anti-corrosion layer 11, a heat insulation layer 12, and a coloring layer 13 on the aluminum alloy plate 10, the stability, durability, and heat insulation performance of the product can be increased. By opening evenly distributed triangular grooves 14 through the longitudinal surface of the aluminum alloy plate 10, stress can be dispersed, reducing the deformation and damage of the aluminum alloy plate 10, enabling the aluminum alloy plate 10 to withstand greater wind pressure or impact. By opening a shock-absorbing groove 15 on the aluminum alloy plate 10 and setting a shock-absorbing component in the shock-absorbing groove 15, the shaking between the aluminum alloy plate 10 and the vehicle body can be reduced.
[0027] A mounting hole 19 is provided through the base plate 16, and a protruding post 18 is fixedly connected to the center of the base plate 16 near the cylindrical column 17. A movable cavity 20 is provided on the side of the cylindrical column 17 near the base plate 16, and a movable plate 21 is movably engaged in the movable cavity 20. A magnetic block 22 is embedded in the center of the movable plate 21, and the protruding post 18 and the magnetic block 22 are magnetically attracted to each other.
[0028] Specifically, mounting holes 19 are provided in the base plate 16 to facilitate its installation on the vehicle body. The cylinder column 17 is installed in the shock-absorbing groove 15. A protruding column 18 is fixedly connected to one side of the base plate 16. A movable cavity 20 is provided in the cylinder column 17, and a movable plate 21 is movably engaged in the movable cavity 20. A magnetic block 22 is embedded in the movable plate 21. The protruding column 18 and the magnetic block 22 are magnetically attracted. When the aluminum alloy plate 10 shakes, the shock absorber is provided to buffer the shaking of the aluminum alloy plate 10 and reduce vibration.
[0029] A buffer groove 23 is formed on the inner wall of the movable cavity 20, and a guide rod 24 is fixedly installed in the buffer groove 23. The buffer part includes a rubber sleeve slider 26 fixedly installed on the outer wall of the movable plate 21, and the rubber sleeve slider 26 is movably engaged in the corresponding buffer groove 23. The guide rod 24 movably passes through the corresponding rubber sleeve slider 26, and a compression spring 25 is also sleeved on the outer wall of the guide rod 24. The compression spring 25 is located at the end of the guide rod 24 away from the bottom plate 16.
[0030] Specifically, a buffer groove 23 is opened on the inner wall of the movable cavity 20, and a guide rod 24 is fixedly installed in the buffer groove 23. A rubber sleeve slider 26 is fixedly installed on the outer wall of the movable plate 21. The rubber sleeve slider 26 is movably engaged in the corresponding buffer groove 23, and the guide rod 24 movably passes through the corresponding rubber sleeve slider 26. The rubber sleeve slider 26 rubs against the guide rod 24. Due to the high elasticity of rubber, when subjected to external force, it will deform and absorb some energy, thereby reducing the impact of external force. A compression spring 25 is set to reset the rubber sleeve slider 26.
[0031] The working principle of the aluminum skin structure for the front of an intercity rail passenger car disclosed in this application is as follows: by setting an anti-corrosion layer 11, a heat insulation layer 12, and a coloring layer 13 on the aluminum alloy plate 10, the stability, durability, and heat insulation performance of the product can be increased. By opening uniformly distributed triangular grooves 14 through the longitudinal surface of the aluminum alloy plate 10, stress can be dispersed, reducing the deformation and damage of the aluminum alloy plate 10, so that the aluminum alloy plate 10 can withstand greater wind pressure or impact force. By opening a shock-absorbing groove 15 on the aluminum alloy plate 10 and setting a shock-absorbing component in the shock-absorbing groove 15, the shaking between the aluminum alloy plate 10 and the car body can be reduced.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An intercity rail passenger car head end aluminum skin structure, characterized in that, The utility model relates to an aluminum alloy plate (10) is provided with anticorrosive layer (11) far from the side of vehicle body, anticorrosive layer (11) is provided with heat preservation layer (12) far from the side of aluminum alloy plate (10), the outer wall surface of heat preservation layer (12) is provided with coloring layer (13); The longitudinal surface of the aluminum alloy plate (10) is provided with uniformly distributed triangular grooves (14) through the longitudinal surface, and the triangular grooves (14) are triangular. The longitudinal surface of the aluminum alloy plate (10) is provided with uniformly distributed shock absorption grooves (15) through the longitudinal surface, the triangular grooves (14) and the shock absorption grooves (15) are staggered, and the shock absorption grooves (15) are cylindrical. A shock absorption assembly is arranged in the shock absorption groove (15), and the shock absorption assembly comprises a bottom plate (16) and a cylinder (17), one end of the bottom plate (16) is mounted on the vehicle body, one end of the cylinder (17) is mounted in the cavity of the shock absorption groove (15), and a buffer portion is arranged between the bottom plate (16) and the cylinder (17). The bottom plate (16) is provided with a mounting hole (19) through the bottom plate (16), and a convex column (18) is fixedly connected to the center position of the side of the bottom plate (16) close to the cylinder (17).
2. The intercity rail passenger car head end aluminum skin structure of claim 1, wherein: The side of the cylinder (17) close to the bottom plate (16) is provided with a movable cavity (20), and a moving plate (21) is movably clamped in the movable cavity (20).
3. The intercity rail passenger car head end aluminum skin structure of claim 1, wherein: A magnetic block (22) is embedded and mounted at the center position of the moving plate (21), and the convex column (18) and the magnetic block (22) are magnetically attracted.
4. The intercity rail passenger car head end aluminum skin structure of claim 3, wherein: The inner wall surface of the movable cavity (20) is provided with a buffer groove (23), and a guide rod (24) is fixedly mounted in the buffer groove (23).
5. The intercity rail passenger car head end aluminum skin structure of claim 3, wherein: The buffer portion comprises a rubber sleeve sliding block (26) fixedly mounted on the outer wall surface of the moving plate (21), and the rubber sleeve sliding block (26) is movably clamped in the corresponding buffer groove (23).
6. The intercity rail passenger car head end aluminum skin structure of claim 1, wherein: The guide rod (24) movably penetrates the corresponding rubber sleeve sliding block (26), the outer wall surface of the guide rod (24) is further sleeved with a compression spring (25), and the compression spring (25) is located at the end of the guide rod (24) away from the bottom plate (16).
7. The intercity rail passenger car head end aluminum skin structure of claim 5, wherein: