Zinc liquid recovery device for zinc slag separation

By designing a zinc liquid recovery device and utilizing the adjustment mechanism of the dust collection hood and the guide channel, the problem of zinc liquid leakage caused by the poor sealing of the dust removal door was solved, realizing the recovery of zinc liquid and environmental cleanliness, and avoiding resource waste.

CN223991124UActive Publication Date: 2026-03-13YUNNAN CHIHONG RESOURCE COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

During zinc smelting, the sealing effect of the ash removal door gradually deteriorates with the increase of usage time, causing a small amount of molten zinc to leak out from the gaps, resulting in resource waste.

Method used

Design a zinc liquid recovery device, including a dust collection hood, a flow guide trough, and an adjustment mechanism. The position of the flow guide trough is controlled by a motor-driven winding drum and a rope to realize the recovery and flow of zinc liquid. The stability and position adjustment of the flow guide trough are ensured by the combination of an adjustment rod and a limit block.

Benefits of technology

Effective recovery of molten zinc leaking from the ash removal door avoids resource waste and ensures the normal operation of the mixing device and the cleanliness of the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a zinc liquid recovery device for zinc slag separation. The device comprises a dust collection cover, a flow guide groove, an adjusting mechanism and an adjusting rod, the dust collection cover is provided with a second opening, a mounting rod is fixedly connected to the second opening, the flow guide groove is rotationally connected to the mounting rod, and the flow guide groove can slide in the axial direction of the mounting rod; an adjusting mechanism used for adjusting the position of the flow guide groove is installed on the dust collection cover and comprises a motor, a winding drum and a rope, the winding drum is rotatably installed on the outer side of the dust collection cover, one end of the rope is fixedly connected to the winding drum, the other end of the rope penetrates through the dust collection cover and then is fixedly connected to the end of the flow guide groove, and the winding drum can be driven by the motor to rotate. Therefore, the flow guide groove is controlled to rotate on the mounting rod; a side lug is arranged on the flow guide groove, and after the adjusting rod is connected to the side lug, the flow guide groove can be controlled to horizontally move on the mounting rod in a push-pull mode. According to the scheme provided by the invention, a small amount of zinc liquid leaked from the ash removal door can be recycled, and resource waste is avoided.
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Description

Technical Field

[0001] This application relates to the field of zinc smelting technology, and in particular to a zinc liquid recovery device for separating zinc slag. Background Technology

[0002] Zinc smelting produces a large amount of zinc dross, which contains numerous impurities such as silicates and alumina. To improve resource recovery, the zinc dross undergoes purification treatment to recover the zinc. The stirring method is a commonly used zinc recovery method. Its principle is based on the fact that zinc has a low density (approximately 6.6-7.1 g / cm³). 3 The density of impurities (such as silicates, alumina, etc., with a density of approximately 2.2-3.5 g / cm³) and impurities. 3 There are significant differences between them. By continuously stirring the zinc slag melt with a mechanical stirring device, the physical stratification of zinc liquid and impurities is promoted, so that zinc particles and zinc liquid settle to the bottom for easy recycling, while impurities are discharged through the ash discharge port.

[0003] To ensure the normal operation of the mixing device, regular cleaning is required. A cleaning door is typically installed at the bottom of the mixing device, which is normally closed and only opened during cleaning to facilitate the removal of ash and slag generated during cleaning. However, with increased use, the sealing effect of the cleaning door gradually deteriorates, causing a small amount of molten zinc to leak out from the gaps during mixing. While this small amount of leakage does not affect the normal operation of the mixing device, it represents a waste of resources. Utility Model Content

[0004] To address or partially address the problems existing in related technologies, this application provides a zinc liquid recovery device for zinc slag separation. This device can recover a small amount of zinc liquid leaking from the ash removal door, thus avoiding resource waste.

[0005] This application provides a zinc liquid recovery device for zinc dross separation, comprising:

[0006] Dust collection cover;

[0007] The dust collection hood has a second opening, and a mounting rod is fixedly connected to the second opening. The guide channel is rotatably connected to the mounting rod, and the guide channel can slide along the axial direction of the mounting rod.

[0008] An adjustment mechanism is installed on the dust collection hood to adjust the position of the guide channel. The adjustment mechanism includes a motor, a winding drum, and a rope. The winding drum is rotatably installed on the outside of the dust collection hood. One end of the rope is fixed to the winding drum, and the other end passes through the dust collection hood and is fixed to the end of the guide channel. The motor can drive the winding drum to rotate, thereby controlling the rotation of the guide channel on the mounting rod.

[0009] The adjusting rod has a side lug on the guide channel. After the adjusting rod is connected to the side lug, the guide channel can be controlled to move horizontally on the mounting rod by pushing and pulling.

[0010] Optionally, in some embodiments, one end of the guide channel is rotatably connected to the mounting rod, and the other end is provided with a connecting ear, which is fixed to a rope. The guide channel is always in an inclined state, and the end near the connecting ear is higher.

[0011] Optionally, in some embodiments, a limiting block is slidably connected to the mounting rod, the limiting block has a first insertion hole, and the dust collection cover has a second insertion hole corresponding to the first insertion hole. When the first insertion hole and the second insertion hole are aligned, the limiting block can be fixed by a pin, thereby fixing the position of the guide channel.

[0012] Optionally, in some embodiments, a mounting plate is provided at the second opening, and a sealing cover is detachably mounted on the mounting plate to close the second opening.

[0013] Optionally, in some embodiments, the mounting plate is provided with threaded holes, and the fixing bolts pass through the sealing cover and are threadedly connected to the threaded holes to fix the sealing cover.

[0014] Optionally, in some embodiments, two supports are symmetrically fixed to the outside of the dust collection hood, and a winding drum is rotatably installed between the two supports. The winding drum is connected to the output shaft of the motor, and the motor can control the winding drum to rotate in both directions.

[0015] Optionally, in some embodiments, the adjusting rod includes an operating lever and a hook, the hook being fixed to the end of the operating lever, and the size of the hook matching the side lug.

[0016] Optionally, in some embodiments, a placement ring is provided on the outside of the dust collection hood, and the adjusting rod is placed inside the adjusting rod.

[0017] The technical solution provided in this application may include the following beneficial effects:

[0018] This application utilizes a guide channel to recover molten zinc leaking from the ash removal door. By using an adjustment mechanism and an adjustment rod together, the position of the guide channel can be changed. When the agitator is working, the guide channel expands to catch the overflowing molten zinc; during ash removal, the guide channel retracts to facilitate ash collection by the ash hopper truck.

[0019] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0020] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0021] Figure 1 This is a schematic diagram of the overall structure of this application;

[0022] Figure 2 This is a partial structural diagram of this application;

[0023] Figure 3 yes Figure 2 Enlarged structural diagram of region A in the middle;

[0024] Figure 4 This is a partial structural diagram of the working state of this application;

[0025] Figure 5 This is a partial structural diagram of the dust removal state of this application.

[0026] Figure label:

[0027] 1-Agitator, 11-Dust removal door, 12-Discharge chute, 2-Dust collection hood, 21-Dust suction pipe, 22-First opening, 23-Sealing plate, 24-Second opening, 25-Mounting rod, 26-Limiting block, 261-First insertion hole, 27-Second insertion hole, 28-Pin, 29-Mounting plate, 291-Threaded hole, 3-Dust hopper, 31-Rail, 4-Guide channel, 41-Connecting ear, 42-Side ear, 5-Collection box, 6-Adjusting mechanism, 61-Motor, 62-Support, 63-Rewinding drum, 64-Rope, 7-Adjusting rod, 71-Operating rod, 72-Hook, 73-Placement ring, 8-Sealing cover, 81-Fixing bolt. Detailed Implementation

[0028] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0029] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0030] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0031] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0032] See Figure 1-5 The agitator 1 is used to separate zinc dross. Its structure is existing technology and will not be described in detail here. A cleaning door 11 is installed on the bottom side of the agitator 1. The cleaning door 11 is normally closed and is only opened when cleaning the agitator 1 to facilitate the discharge of the cleaned dross. To facilitate the collection of dross, a discharge chute 12 is also provided below the cleaning door 11. As the usage time increases, the sealing effect of the cleaning door 11 will deteriorate, causing a small amount of zinc liquid to leak from the gaps in the cleaning door 11 during zinc dross separation. Although this will not affect the normal use of the agitator 1, it will cause resource waste. Therefore, this application designs a zinc liquid recovery device for zinc dross separation, including:

[0033] A dust collection hood 2 is fixedly installed on the side of the mixer 1, covering the dust removal door 11. The top of the dust collection hood 2 is connected to a suction pipe 21. During dust removal, the suction pipe 21 draws in dust to treat the dust at the dust removal door 11, preventing dust spread and ensuring a clean working environment. A first opening 22 is provided on the side of the dust collection hood 2, allowing the ash hopper 3 to enter and collect the generated ash. A sealing plate 23 is rotatably installed at the first opening 22. During dust removal, the sealing plate 23 flips to close the first opening 22, reducing dust spread. Furthermore, to ensure the stable operation of the ash hopper 3, a railcar is used. Two parallel tracks 31 are laid on the factory floor, and the ash hopper 3 runs on the tracks 31. It should be noted that the dust collection hood 2, suction pipe 21, sealing plate 23, and ash hopper 3 are all existing technologies. Their specific structures and installation methods can be adjusted by those skilled in the art according to specific needs, and will not be elaborated upon here.

[0034] The guide channel 4 and the dust collection hood 2 are also provided with a second opening 24 on the side. A mounting rod 25 is welded horizontally at the second opening 24. One end of the guide channel 4 is rotatably connected to the mounting rod 25, and the other end is provided with a connecting ear 41. The connecting ear 41 is connected to the adjustment mechanism 6. The height of one end of the connecting ear 41 can be changed by adjusting the mechanism 6, so that the guide channel 4 is in an inclined state and the end near the connecting ear 41 is higher, which facilitates the guidance of zinc liquid.

[0035] The adjusting mechanism 6 includes a motor 61, a winding drum 63, and a rope 64. Two supports 62 are symmetrically fixed to the outside of the dust collection hood 2. The winding drum 63 is rotatably mounted between the two supports 62 and is fixed to the output shaft of the motor 61. The motor 61 can control the winding drum 63 to rotate forward and backward. One end of the rope 64 is fixed to the winding drum 63, and the other end passes through the dust collection hood 2 and is fixed to the connecting lug 41 of the guide channel 4. When the motor 61 rotates forward, the rope 64 gradually shortens and winds around the winding drum 63. At this time, the guide channel 4 rotates around the mounting rod 25 and closes, and the tilt angle increases. When the motor 61 rotates in reverse, the rope 64 gradually extends from the winding drum 63 and becomes longer. At this time, the guide channel 4 rotates around the mounting rod 25 and unfolds, and the tilt angle decreases.

[0036] See Figure 3The length of the mounting rod 25 is significantly greater than the width of the guide channel 4, typically 1.5-2 times. This design is to offset the positions of the guide channel 4 and the discharge channel 12 when the guide channel 4 is closed or opened, thus avoiding interference between them. Furthermore, since the guide channel 4 can slide on the mounting rod 25, a limiting block 26 is slidably connected to the mounting rod 25 to ensure the stability of the guide channel 4 during operation. The limiting block 26 has a first insertion hole 261, and the dust collection hood 2 has a second insertion hole 27 corresponding to the first insertion hole 261. When the first insertion hole 261 and the second insertion hole 27 are aligned, the limiting block 26 can be fixed by inserting a pin 28, thereby locking and fixing the guide channel 4. (See [reference]). Figure 4 At this time, the guide channel 4 is located directly below the discharge channel 12. After the zinc liquid leaks out from the ash removal door 11, it passes through the discharge channel 12 and the guide channel 4 in sequence, and then slides into the collection box 5 for unified collection.

[0037] See Figure 5 During the process of the guide channel 4 closing or opening, it is necessary to avoid collision between the guide channel 4 and the discharge channel 12. The lateral position of the guide channel 4 can be changed by adjusting the rod 7 so that the guide channel 4 and the discharge channel 12 are staggered. Specifically, a side ear 42 is provided on the guide channel 4. The adjusting rod 7 includes an operating rod 71 and a hook 72. The hook 72 is fixed to the end of the operating rod 71, and the size of the hook 72 matches the size of the through hole on the side ear 42. When in use, the worker holds the operating rod 71 and connects the hook 72 to the side ear 42. By pushing and pulling, the guide channel 4 can be moved horizontally on the mounting rod 25 so that the guide channel 4 is staggered from the discharge channel 12. Then, the motor 61 is controlled to rotate to retract and extend the rope 64, thereby controlling the closing or opening of the guide channel 4.

[0038] Furthermore, to prevent the adjustment rod 7 from being lost, two placement rings 73 are provided on the outside of the dust collection cover 2 along the vertical coaxial axis. After use, the adjustment rod 7 is inserted and placed in the two placement rings 73.

[0039] Based on the above embodiments, during dust removal, in order to prevent ash and dust from spreading from the second opening 24, an installation plate 29 is provided at the second opening 24. The installation plate 29 is provided with threaded holes 291. The fixing bolts 81 pass through the sealing cover 8 and are connected to the threaded holes 291 by threads, thereby fixing the sealing cover 8 and sealing the second opening 24 through the sealing cover 8.

[0040] Specific work process:

[0041] When the agitator 1 is working normally, the dust removal door 11 is closed. At this time, a small amount of zinc liquid will leak out, and the guide channel 4 needs to be unfolded. The process is as follows: first, the guide channel 4 is pulled by the adjusting rod 7 so that the position of the guide channel 4 is offset from the discharge channel 12. Then, the winding drum 63 is controlled by the motor 61 to gradually release the rope 64. At this time, the guide channel 4 rotates around the mounting rod 25 under the action of gravity and tends to be flat. When the height of the guide channel 4 is lower than the discharge channel 12, the motor 61 stops. The guide channel 4 is pushed below the discharge channel 12 by the adjusting rod 7 to wait for the overflow of zinc liquid.

[0042] When cleaning the agitator 1, the guide trough 4 is retracted, the cleaning door 11 is opened, and the ash slag is received by the ash hopper 3. The process is as follows: first, the guide trough 4 is pulled by the adjusting rod 7 to make the position of the guide trough 4 offset from the discharge chute 12. Then, the winding drum 63 is controlled by the motor 61 to gradually tighten the rope 64. At this time, the guide trough 4 rotates around the mounting rod 25 under the tension of the rope 64 and tends to be vertical. When the position of the guide trough 4 does not block the movement of the ash hopper 3, the motor 61 stops, and the ash hopper 3 is moved to below the discharge chute 12. Then, the cleaning door 11 is opened, and the sealing plate 23 is flipped to close the first opening 22. The sealing cover 8 is installed to close the second opening 24 to prevent dust from spreading. Finally, the ash slag is removed from the cleaning door 11 and falls into the ash hopper 3.

[0043] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0044] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A zinc liquid recovery device for zinc dross separation, comprising a dust hood (2), characterized in that: Also includes The dust hood (2) is provided with a second opening (24), and a mounting rod (25) is fixedly connected to the second opening (24). A flow guide groove (4) is rotatably connected to the mounting rod (25) and can slide along the axial direction of the mounting rod (25); An adjusting mechanism (6) is installed on the dust hood (2) and used for adjusting the position of the flow guide groove (4). The adjusting mechanism (6) comprises a motor (61), a winding drum (63) and a rope (64). The winding drum (63) is rotatably installed on the outside of the dust hood (2). One end of the rope (64) is fixedly connected to the winding drum (63), and the other end of the rope (64) is fixedly connected to the end of the flow guide groove (4) after penetrating through the dust hood (2). The winding drum (63) can be driven to rotate by the motor (61), so as to control the rotation of the flow guide groove (4) on the mounting rod (25); An adjusting rod (7) is arranged on the flow guide groove (4) and connected to a side lug (42). The adjusting rod (7) can control the translation of the flow guide groove (4) on the mounting rod (25) by pushing and pulling.

2. The zinc liquid recovery device for zinc residue separation according to claim 1, characterized in that: One end of the flow guide groove (4) is rotatably connected to the mounting rod (25), and the other end is provided with a connecting lug (41). The connecting lug (41) is fixedly connected to the rope (64). The flow guide groove (4) is always in an inclined state, and the end close to the connecting lug (41) is higher.

3. The zinc-liquid recovery device for zinc residue separation according to claim 2, characterized in that: A limiting block (26) is slidably connected to the mounting rod (25). A first insertion hole (261) is formed in the limiting block (26). A second insertion hole (27) corresponding to the first insertion hole (261) is formed in the dust hood (2). When the first insertion hole (261) and the second insertion hole (27) are aligned, the limiting block (26) can be fixed by a latch (28), so as to fix the position of the flow guide groove (4).

4. The zinc-liquid recovery device for zinc residue separation according to claim 3, characterized in that: An installation plate (29) is arranged at the second opening (24). A sealing cover (8) is detachably installed on the installation plate (29). The second opening (24) can be closed by the sealing cover (8).

5. The zinc-liquid recovery device for zinc residue separation according to claim 4, characterized in that: A threaded hole (291) is formed in the installation plate (29). A fixing bolt (81) is threadedly connected to the threaded hole (291) after penetrating through the sealing cover (8), so as to fix the sealing cover (8).

6. The zinc-liquid recovery device for zinc residue separation according to claim 1, characterized in that: Two supports (62) are fixedly connected to the outside of the dust hood (2) in a symmetrical manner. The winding drum (63) is rotatably installed between the two supports (62). The winding drum (63) is connected to the output shaft of the motor (61). The winding drum (63) can be controlled to rotate in opposite directions by the motor (61).

7. The zinc-liquid recovery device for zinc residue separation according to claim 1, characterized in that: The adjusting rod (7) comprises an operating rod (71) and a hook (72). The hook (72) is fixedly connected to the end of the operating rod (71), and the size of the hook (72) matches that of the side lug (42).

8. The zinc-liquid recovery device for zinc residue separation according to claim 7, characterized in that: A placing ring (73) is arranged on the outside of the dust hood (2). The adjusting rod (7) is arranged in the placing ring (73).

Citation Information

Cited By

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