Efficient non-woven fabric fiber carding machine

Abstract

The utility model discloses an efficient non-woven fabric fiber carding machine, and relates to the related field of non-woven fabric carding machines, the efficient non-woven fabric fiber carding machine comprises a mounting table, a supporting plate, a flapping mechanism, a carding piece and a cleaning mechanism, the right end of the mounting table is fixedly connected with the supporting plate, and the front end of the top of the supporting plate is fixedly connected with the flapping mechanism; a carding part is fixedly connected to the center of the top of the mounting table, a cleaning mechanism is fixedly connected to the left end of the top of the mounting table, a beating mechanism is arranged, non-woven fabric fibers are beaten through a beating plate, non-woven fabric fiber bundles are separated, entanglement among the fibers is reduced, meanwhile, impurities and dust in the non-woven fabric fibers are made to fall off, and the cleaning efficiency is improved. And the cleaning mechanism is arranged, external air is conveyed to the carding piece through a spray head for dust blowing, dust and impurities on the surface of the carding piece are removed, and the situation that the impurities are mixed into non-woven fabric fibers in the carding process, and the quality of the non-woven fabric is affected is prevented.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric carding machines, specifically a high-efficiency nonwoven fabric fiber carding machine. Background Technology

[0002] The high-efficiency nonwoven fiber combing machine is a key piece of equipment used in the nonwoven fabric production process. Its main function is to comb the pre-processed spinning raw materials into single fibers, form a web-like fiber layer, and then aggregate them into fiber strips.

[0003] Existing high-efficiency nonwoven fiber carding machines are difficult to use to separate fiber bundles by beating the nonwoven fibers, which may increase fiber entanglement and affect the subsequent carding process. At the same time, it is also difficult to remove impurities and dust from the nonwoven fibers, reducing the quality of the nonwoven fabric. Furthermore, it is difficult to remove dust and impurities from the surface of the carding rollers during use, which may cause impurities to be mixed into the nonwoven fibers during the carding process, affecting the quality of the nonwoven fabric. Utility Model Content

[0004] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a high-efficiency nonwoven fiber carding machine.

[0005] This utility model is implemented as follows: a high-efficiency nonwoven fiber combing machine is constructed. The device includes a mounting platform, a support plate is fixedly connected to the right end of the mounting platform, a beating mechanism is fixedly connected to the front end of the top of the support plate, a combing component is fixedly connected to the center of the top of the mounting platform, and a cleaning mechanism is fixedly connected to the left end of the top of the mounting platform.

[0006] The striking mechanism includes a first mounting plate. The first mounting plate is fixedly connected to the top front end of the support plate. A first motor is fixedly connected to the upper back of the first mounting plate. A rotating block is eccentrically arranged on the front output shaft of the first motor. A first rotating rod is rotatably connected to the lower front end of the rotating block. The lower back of the first rotating rod is rotatably connected to the front end of a sliding block. The left end of the sliding block is slidably connected to the right end of a limiting plate. The right end of the sliding block is slidably connected to the left end of a roller. The front end of the roller is rotatably connected to an L-shaped rotating rod. The lower back of the L-shaped rotating rod is fixedly connected to a torsion spring. The right back of the L-shaped rotating rod is rotatably connected to the lower front end of a second rotating rod.

[0007] Preferably, the tapping mechanism further includes a movable block, which is rotatably connected to the upper back of the second rotating rod, and an L-shaped rod is fixedly connected to the back of the movable block, with a tapping plate fixedly connected to the bottom of the L-shaped rod.

[0008] Preferably, the cleaning mechanism includes a second mounting plate, which is fixedly connected to the top left end of the mounting platform. A second motor is fixedly connected to the upper left end of the second mounting plate. A transmission belt is fixedly connected to the output shaft at the right end of the second motor. Swing rods are fixedly connected to both the upper and lower sides of the right end of the transmission belt. The rear right end of the swing rod is rotatably connected to a connecting rod. An installation rod is fixedly connected to the lower back of the connecting rod. A nozzle is fixedly connected to the bottom of the installation rod.

[0009] Preferably, the upper back of the rotating block is rotatably connected to the upper front end of the first mounting plate, and the back of the limiting plate is fixedly connected to the left side of the front end of the first mounting plate.

[0010] Preferably, the back of the torsion spring is fixedly connected to the lower front end of the first mounting plate, the back of the movable block is slidably connected to the right front end of the first mounting plate, and the L-shaped rod passes through the right front end of the first mounting plate and is slidably connected to its interior.

[0011] Preferably, the nozzle is connected to an external gas box, and the left end of the transmission belt is rotatably connected to the right end of the second mounting plate.

[0012] This utility model has the following advantages: This utility model provides an improved high-efficiency nonwoven fiber carding machine, which has the following improvements compared to similar equipment:

[0013] The present invention discloses a high-efficiency nonwoven fiber carding machine, which is equipped with a beating mechanism. The beating plate beats the nonwoven fibers to help separate the nonwoven fiber bundles, reduce the entanglement between fibers, and remove impurities and dust from the nonwoven fibers, thereby improving the quality of the nonwoven fabric.

[0014] The present invention discloses a high-efficiency nonwoven fiber carding machine, which is equipped with a cleaning mechanism. External gas is delivered to the carding parts through a nozzle to blow away dust and impurities on the surface of the carding parts, preventing impurities from mixing into the nonwoven fibers during the carding process and affecting the quality of the nonwoven fabric. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the combing component of this utility model;

[0016] Figure 2 This is a three-dimensional structural diagram of the striking mechanism of this utility model;

[0017] Figure 3 This is a utility model Figure 2 Enlarged structural diagram at point A;

[0018] Figure 4 This is a three-dimensional structural diagram of the cleaning mechanism of this utility model.

[0019] The components include: mounting platform-1, support plate-2, tapping mechanism-3, first mounting plate-31, first motor-32, rotating block-33, first rotating rod-34, sliding block-35, limiting plate-36, roller-37, L-shaped rotating rod-38, torsion spring-39, second rotating rod-310, moving block-311, L-shaped rod-312, tapping plate-313, combing component-4, cleaning mechanism-5, second mounting plate-51, second motor-52, transmission belt-53, swing rod-54, connecting rod-55, mounting rod-56, and nozzle-57. Detailed Implementation

[0020] The following is in conjunction with the appendix Figures 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0021] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] Example 1:

[0024] Please see Figures 1-3 The present invention provides a high-efficiency nonwoven fiber combing machine, including a mounting platform 1, a support plate 2 fixedly connected to the right end of the mounting platform 1, a beating mechanism 3 fixedly connected to the front end of the top of the support plate 2, a combing component 4 fixedly connected to the center of the top of the mounting platform 1, and a cleaning mechanism 5 fixedly connected to the left end of the top of the mounting platform 1.

[0025] The striking mechanism 3 includes a first mounting plate 31. The first mounting plate 31 is fixedly connected to the top front end of the support plate 2. The first motor 32 is fixedly connected to the upper back of the first mounting plate 31. The output shaft of the first motor 32 is eccentrically provided with a rotating block 33, which facilitates the rotation of the rotating block 33 by the first motor 32.

[0026] A first rotating rod 34 is rotatably connected to the lower front end of the rotating block 33. The lower back of the first rotating rod 34 is rotatably connected to the front end of the sliding block 35. The left end of the sliding block 35 is slidably connected to the right end of the limiting plate 36. The right end of the sliding block 35 is slidably connected to the left end of the roller 37. The right end of the sliding block 35 is arc-shaped.

[0027] The front end of the roller 37 is rotatably connected to the L-shaped rotating rod 38. The lower back of the L-shaped rotating rod 38 is fixedly connected to the torsion spring 39. The right end of the back of the L-shaped rotating rod 38 is rotatably connected to the lower front end of the second rotating rod 310. A moving block 311 is rotatably connected to the upper back of the second rotating rod 310. The moving block 311 facilitates the movement of the L-shaped rod 312.

[0028] The back of the movable block 311 is fixedly connected to an L-shaped rod 312, and the bottom of the L-shaped rod 312 is fixedly connected to a striking plate 313. The upper back of the rotating block 33 is rotatably connected to the upper front end of the first mounting plate 31. The back of the limiting plate 36 is fixedly connected to the left side of the front end of the first mounting plate 31. The L-shaped rod 312 facilitates the movement of the striking plate 313.

[0029] The back of the torsion spring 39 is fixedly connected to the lower front end of the first mounting plate 31, the back of the movable block 311 is slidably connected to the right front end of the first mounting plate 31, and the L-shaped rod 312 passes through the right front end of the first mounting plate 31 and is slidably connected to its interior.

[0030] The working principle of a high-efficiency nonwoven fiber carding machine based on Embodiment 1 is as follows:

[0031] First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation.

[0032] Second, when it is necessary to beat the non-woven fabric fibers, the first motor 32 is started. The first motor 32 drives the rotating block 33 to rotate. The rotating block 33, through its rotational connection with the first rotating rod 34, drives the sliding block 35 to slide up and down on the right end of the limiting plate 36. The sliding block 35, through its arc-shaped right end and its sliding connection with the roller 37, drives the L-shaped rotating rod 38 to rotate. The L-shaped rotating rod 38 drives the torsion spring 39 to rotate. At the same time as the L-shaped rotating rod 38 rotates, it is simultaneously rotated through its rotational connection with the second rotating rod 310. The moving block 311 moves up and down on the right side of the front end of the first mounting plate 31. The moving block 311 drives the L-shaped rod 312 to move up and down, and the L-shaped rod 312 drives the beating plate 313 to move up and down. The beating plate 313 beats the non-woven fabric fibers, which helps to separate the non-woven fabric fiber bundles, reduce the entanglement between fibers, and remove impurities and dust from the non-woven fabric fibers, thereby improving the quality of the non-woven fabric. After beating, the non-woven fabric fibers are combed into single fibers by the carding component 4 to form a mesh fiber thin layer, and then assembled into fiber strips.

[0033] Example 2:

[0034] Please see Figure 4 The present invention provides a high-efficiency nonwoven fiber combing machine. Compared with the first embodiment, this embodiment further includes a cleaning mechanism 5. The cleaning mechanism 5 includes a second mounting plate 51. The second mounting plate 51 is fixedly connected to the top left end of the mounting platform 1. The second motor 52 is fixedly connected to the upper left end of the second mounting plate 51. The second mounting plate 51 facilitates the installation and fixing of the second motor 52.

[0035] The output shaft of the second motor 52 is fixedly connected to a transmission belt 53. The upper and lower sides of the right end of the transmission belt 53 are fixedly connected to swing rods 54, so that the second motor 52 can easily drive the transmission belt 53 to work.

[0036] The right rear end of the swing rod 54 is rotatably connected to the connecting rod 55. The mounting rod 56 is fixedly connected to the lower back of the connecting rod 55. The nozzle 57 is fixedly connected to the bottom of the mounting rod 56. The nozzle 57 is connected to the external gas box. The left end of the transmission belt 53 is rotatably connected to the right end of the second mounting plate 51. The nozzle 57 facilitates the delivery of external gas to the combing part 4 for dust blowing.

[0037] In this embodiment:

[0038] When it is necessary to blow dust off the carding component 4, external air is delivered to the carding component 4 through the nozzle 57 for dust blowing. Then, the second motor 52 is started, which drives the transmission belt 53 to work. The transmission belt 53 drives the two sets of swing rods 54 to rotate. The swing rods 54 drive the mounting rod 56 to work in a semi-circular shape through the connecting rod 55. The mounting rod 56 drives the nozzle 57 to work in a semi-circular shape, so that the nozzle 57 moves to the front of the top of the carding component 4. External air is delivered to the carding component 4 through the nozzle 57 for dust blowing again, removing dust and impurities from the surface of the carding component 4, and preventing impurities from mixing into the nonwoven fibers during the carding process, which would affect the quality of the nonwoven fabric.

[0039] This utility model provides an improved high-efficiency nonwoven fiber carding machine. It includes a beating mechanism 3, which uses a beating plate 313 to beat the nonwoven fibers, helping to separate the fiber bundles, reducing fiber entanglement, and removing impurities and dust from the fibers, thus improving the quality of the nonwoven fabric. A cleaning mechanism 5 is also included, which uses a nozzle 57 to deliver external gas to the carding component 4 for dust removal, eliminating dust and impurities from the surface of the carding component 4 and preventing impurities from mixing into the nonwoven fibers during the carding process, thus affecting the quality of the nonwoven fabric.

[0040] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0041] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-efficiency non-woven fabric fiber carding machine, comprising a mounting table (1), the right end of the mounting table (1) is fixedly connected with a support plate (2), the top front end of the support plate (2) is fixedly connected with a beating mechanism (3), the top center of the mounting table (1) is fixedly connected with a carding element (4), and the top left end of the mounting table (1) is fixedly connected with a cleaning mechanism (5); characterized in that The beating mechanism (3) comprises a first mounting plate (31), the top front end of the support plate (2) is fixedly connected with the first mounting plate (31), the upper back of the first mounting plate (31) is fixedly connected with a first motor (32), the front end output shaft of the first motor (32) is eccentrically provided with a rotating block (33), the front end lower side of the rotating block (33) is rotatably connected with a first rotating rod (34), the lower back of the first rotating rod (34) is rotatably connected with the front end of a sliding block (35), the left end of the sliding block (35) is slidably connected with the right end of a limiting plate (36), the right end of the sliding block (35) is slidably connected with the left end of a roller (37), the front end of the roller (37) is rotatably connected with an L-shaped rotating rod (38), the lower back of the L-shaped rotating rod (38) is fixedly connected with a torsional spring (39), and the lower front end of the L-shaped rotating rod (38) is rotatably connected with a second rotating rod (310).

2. The high performance nonwoven fiber card according to claim 1, wherein: The beating mechanism (3) further comprises a moving block (311), the upper back of the second rotating rod (310) is rotatably connected with the moving block (311), the back of the moving block (311) is fixedly connected with an L-shaped rod (312), and the bottom of the L-shaped rod (312) is fixedly connected with a beating plate (313).

3. The high performance nonwoven fiber card according to claim 2, wherein: The cleaning mechanism (5) comprises a second mounting plate (51), the left end of the top of the mounting table (1) is fixedly connected with the second mounting plate (51), the upper left end of the second mounting plate (51) is fixedly connected with a second motor (52), the right end output shaft of the second motor (52) is fixedly connected with a transmission belt (53), the right end of the transmission belt (53) is fixedly connected with an oscillating rod (54) on the upper and lower sides, the right rear end of the oscillating rod (54) is rotatably connected with a connecting rod (55), the back lower side of the connecting rod (55) is fixedly connected with a mounting rod (56), and the bottom of the mounting rod (56) is fixedly connected with a spray head (57).

4. The high performance nonwoven fiber card according to claim 3, wherein: The upper back of the rotating block (33) is rotatably connected with the upper front of the first mounting plate (31), and the back of the limiting plate (36) is fixedly connected with the left side of the front end of the first mounting plate (31).

5. The high performance nonwoven fiber card according to claim 4, wherein: The back of the torsional spring (39) is fixedly connected with the lower front of the first mounting plate (31), the back of the moving block (311) is slidably connected with the right side of the front end of the first mounting plate (31), and the L-shaped rod (312) penetrates through the right side of the front end of the first mounting plate (31) and is slidably connected with the inside thereof.

6. The high performance nonwoven fiber card according to claim 5, wherein: The spray head (57) is connected with an external gas tank, and the left end of the transmission belt (53) is rotatably connected with the right end of the second mounting plate (51).

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