Battery box

By designing snap-fit ​​blocks and locking parts in the battery box, the problems of lack of microswitches and complex base connection in electric bicycle battery boxes are solved, achieving safe, reliable and convenient assembly of the battery box.

CN223993344UActive Publication Date: 2026-03-13KUNSHAN RUIEN NEW ELECTROMECHANICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The lack of microswitches in the battery box of electric-assist bicycles leads to damage to the power output port connector, and the connection between the base and the battery box is complicated and inconvenient to assemble.

Method used

A battery box was designed that uses a snap-fit ​​block at the bottom of the cover to snap into the base connector. The connection between the base and the battery box and the control of the micro switch are achieved by the counterclockwise rotation of the locking part, which prevents arcing at the power output port and simplifies the assembly process of the base and the battery box.

Benefits of technology

It enables simple connection and convenient assembly between the base and the battery box, while preventing arcing of the power output port connector, ensuring the safety and convenience of the battery box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery box. The battery box comprises an upper cover and a lower cover, the upper cover and the lower cover are connected through a plurality of locking pieces, and a battery cavity used for storing a battery is formed between the upper cover and the lower cover; the base is clamped at the lower part of the lower cover; the locking part is arranged in the lower cover, and a microswitch is further arranged in the lower cover; the base and the micro switch are locked integrally, so that power output is closed, damage caused by ignition during butt joint of output port insertion pieces is avoided, connection between the base and the battery box is simple, and assembly between the base and the battery box is convenient.
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Description

Technical Field

[0001] This utility model belongs to the field of battery box technology, and in particular relates to a battery box with an integrated control micro switch and a convenient detachable base. Background Technology

[0002] An electric-assisted bicycle is a type of bicycle that combines human and electric power. It is similar in shape and structure to a traditional bicycle, with pedals, but it is equipped with batteries and motors to provide assistance to the user through electricity, making riding easier and less strenuous.

[0003] The battery box is an important component on an electric bicycle used to protect the battery. Ordinary battery boxes do not have microswitches, and the battery's power output port is always powered. When the power output port connector is connected to the external controller's input port connector, sparking will occur, damaging the connector.

[0004] In addition, the battery box is fixed to the electric bicycle via a base, and the connection between the base and the battery box is complicated, making the assembly of the base and the battery box inconvenient. Utility Model Content

[0005] The main technical problem solved by this utility model is to provide a battery box in which the base is inserted into the lower part of the lower cover. The connection between the lower cover and the base is achieved by the snap-fit ​​block at the lower part of the lower cover and the snap-fit ​​parts on both sides of the base. Rotating the lock cylinder counterclockwise by 180° causes the drive column to rotate from the highest position to the lowest position. The elastic element in the compressed state recovers its deformation and drives the lock tongue to move downward. The lock tongue engages with the base to restrict the movement of the base. Rotating the locking part counterclockwise by 180° causes the drive column to rotate from the lowest position to the highest position. The locking part contacts the micro switch to drive the micro switch to open. The drive column can also press the lock tongue to prevent the lock tongue from retracting and disengaging from the limiting groove. This achieves an integrated locking base and triggering micro switch, which can shut off the power output and ensure that the output port plug will not be damaged by arcing when it is connected. The connection between the base and the battery box is simple and the assembly between the base and the battery box is convenient.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a battery box, the battery box comprising:

[0007] Top cover;

[0008] The lower cover is connected to the upper cover by a number of locking components, and the upper cover and the lower cover together form a battery cavity for storing batteries;

[0009] A base that snaps into the lower part of the lower cover;

[0010] A locking part is provided inside the lower cover, and a micro switch is also provided inside the lower cover;

[0011] Rotate the locking part counterclockwise 180°, and the locking part will engage with the base to restrict the movement of the base;

[0012] Rotate the locking part counterclockwise 180°, and the locking part will contact the micro switch to drive the micro switch to open.

[0013] Preferably, the locking part includes a drive assembly and a locking assembly;

[0014] The drive assembly includes a lock cylinder, a drive shaft, a cam, and a drive disc. The drive shaft is located at the end of the lock cylinder, the cam is sleeved on the outer periphery of the drive shaft, the drive disc is located at the end of the drive shaft, and a drive post is provided at the end of the drive disc away from the drive shaft.

[0015] The locking assembly includes a latch and an elastic element. The elastic element is disposed on the upper part of the latch. A connecting block that cooperates with the drive post is disposed on the upper part of one side of the latch. A limit block is also disposed on one side of the latch.

[0016] Preferably, the lower cover is provided with a first mounting cavity and a second mounting cavity, the first mounting cavity and the second mounting cavity are arranged perpendicularly, and the first mounting cavity and the second mounting cavity are connected.

[0017] Preferably, a first limiting pin is provided on one side of the first mounting cavity, and an elastic element and a locking tongue are sequentially arranged in the first mounting cavity, and the first limiting pin contacts the limiting block to restrict the downward movement of the locking tongue;

[0018] A second limiting pin is provided on one side of the second mounting cavity. The lock cylinder, drive shaft, cam and drive disk are sequentially arranged in the second mounting cavity. One end of the second limiting pin is located between the cam and the drive disk, and is used to restrict the movement of the cam and the drive disk along the axial direction of the drive shaft.

[0019] Preferably, the lower part of the lower cover is provided with a mounting groove, and several snap-fit ​​blocks are symmetrically arranged on both sides of the mounting groove.

[0020] Preferably, the upper part of the base is provided with a limiting groove that matches the locking tongue to limit the movement of the base, and several plug-in parts are symmetrically arranged on both sides of the base. The plug-in parts include a horizontally arranged guide strip and a limiting piece disposed at the end of the guide strip. The guide strip is engaged with the locking block, and the limiting piece contacts the locking block to limit the movement of the base.

[0021] The beneficial effects of this utility model are as follows:

[0022] Insert the base into the lower part of the cover. The lower cover engages with the inserts on both sides of the base via the snap-fit ​​block at the bottom of the cover. This connects the cover and the base. Rotate the lock cylinder 180° counterclockwise. The drive column rotates from the highest position to the lowest position. The compressed elastic element recovers its deformation and drives the bolt to move downward. The bolt engages with the base to restrict its movement. The connection between the base and the battery box is simple, and the assembly between them is convenient.

[0023] Additionally, rotating the locking part counterclockwise by 180° causes the drive column to rotate from the lowest position to the highest position. The locking part then contacts the micro switch, driving it to open. The drive column also presses down on the latch to prevent it from retracting and disengaging from the limiting groove. In this state, the latch cannot retract, and the battery discharge terminal has an output. The battery-loaded base in this state cannot be properly installed into the battery cavity, as the fixed latch will interfere. This also prevents the plug terminals from sparking when the battery is plugged in or unplugged during power-on. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a cross-sectional schematic diagram of the present invention;

[0026] Figure 3 yes Figure 2 A magnified view of part B in the middle section;

[0027] Figure 4 This is a schematic diagram of the locking part structure of this utility model;

[0028] Figure 5 This is a schematic diagram of the drive component structure of this utility model;

[0029] Figure 6 This is a schematic diagram of the base structure of this utility model.

[0030] The parts in the attached diagram are labeled as follows:

[0031] 100. Top cover;

[0032] 200. Lower cover; 201. First mounting cavity; 202. Second mounting cavity; 203. First limiting pin; 204. Second limiting pin; 205. Mounting groove; 206. Snap-fit ​​block;

[0033] 300. Locking components;

[0034] 400. Base; 401. Limiting groove; 402. Connector; 4021. Guide bar; 4022. Limiting piece;

[0035] 500. Locking part; 501. Drive assembly; 5011. Lock cylinder; 5012. Drive shaft; 5013. Cam; 5014. Drive disc; 5015. Drive column; 502. Locking assembly; 5021. Lock tongue; 5022. Elastic element; 5023. Connecting block; 5024. Limiting block;

[0036] 600. Micro switch. Detailed Implementation

[0037] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0038] Example: Refer to Figures 1-6 As shown, a battery case includes:

[0039] Top cover 100;

[0040] The lower cover 200 is connected to the upper cover 100 by a plurality of locking members 300, and the upper cover 100 and the lower cover 200 together form a battery cavity for storing batteries.

[0041] The base 400 is snapped onto the lower part of the lower cover 200;

[0042] A locking part 500 is disposed inside the lower cover 200, and a micro switch 600 is also disposed inside the lower cover 200.

[0043] Rotate the locking part 500 counterclockwise, and the locking part 500 will engage with the base 400 to restrict the movement of the base 400;

[0044] Rotate the locking part 500 clockwise 180° to separate the locking part 500 from the base 400, and the base 400 can be pulled out from the bottom of the lower cover 200.

[0045] Rotate the locking part 500 counterclockwise by 180°, and the locking part 500 will contact the micro switch 600 to drive the micro switch 600 to open.

[0046] Furthermore, the locking part 500 includes a drive assembly 501 and a locking assembly 502;

[0047] The drive assembly 501 includes a lock cylinder 5011, a drive shaft 5012, a cam 5013, and a drive disc 5014. The drive shaft 5012 is disposed at the end of the lock cylinder 5011. The cam 5013 is sleeved on the outer periphery of the drive shaft 5012. The drive disc 5014 is disposed at the end of the drive shaft 5012. A drive post 5015 is disposed at the end of the drive disc 5014 away from the drive shaft 5012. The lowest point of the drive post 5015 on one side of the drive disc 5014 is set as the lowest position, and the highest point of the drive post 5015 on one side of the drive disc 5014 is set as the highest position.

[0048] The locking assembly 502 includes a locking tongue 5021 and an elastic element 5022. The elastic element 5022 is disposed on the upper part of the locking tongue 5021. A connecting block 5023 that cooperates with the drive post 5015 is disposed on the upper part of one side of the locking tongue 5021. A limit block 5024 is also disposed on one side of the locking tongue 5021.

[0049] In addition, the lower cover 200 is provided with a first mounting cavity 201 and a second mounting cavity 202, the first mounting cavity 201 and the second mounting cavity 202 are arranged perpendicularly, and the first mounting cavity 201 and the second mounting cavity 202 are connected.

[0050] A first limiting pin 203 is provided on one side of the first mounting cavity 201. An elastic element 5022 and a locking tongue 5021 are sequentially arranged in the first mounting cavity 201, and the first limiting pin 203 contacts the limiting block 5024 to restrict the locking tongue 5021 from moving downward.

[0051] A second limiting pin 204 is provided on one side of the second mounting cavity 202. The lock cylinder 5011, drive shaft 5012, cam 5013 and drive disk 5014 are sequentially arranged in the second mounting cavity 202. One end of the second limiting pin 204 is located between the cam 5013 and the drive disk 5014, and is used to restrict the movement of the cam 5013 and the drive disk 5014 along the axial direction of the drive shaft 5012.

[0052] It should be noted that the lower part of the lower cover 200 is provided with a mounting groove 205, and several snap-fit ​​blocks 206 are symmetrically arranged on both sides of the mounting groove 205.

[0053] The upper part of the base 400 is provided with a limiting groove 401 that matches the locking tongue 5021 to limit the movement of the base 400. Several plug-in parts 402 are symmetrically arranged on both sides of the base 400. Each plug-in part 402 includes a horizontally arranged guide bar 4021 and a limiting piece 4022 disposed at the end of the guide bar 4021. The guide bar 4021 is engaged with the locking block 206. The limiting piece 4022 contacts the locking block 206 to limit the movement of the base 400.

[0054] The working principle of this utility model is as follows:

[0055] 1. Insert the base 400 into the mounting slot 205. The guide strip 4021 engages with the snap-fit ​​block 206. The limiting piece 4022 contacts the snap-fit ​​block 206 to restrict the movement of the base 400. The base 400 and the lower cover 200 are then assembled in place.

[0056] 2. Rotate the lock cylinder 5011 counterclockwise by 180°. The drive column 5015 rotates from the highest position to the lowest position. The elastic element 5022, which is in a compressed state, recovers its deformation. The elastic element 5022 drives the lock tongue 5021 to move downward. The lock tongue 5021 engages with the base 400 to restrict the movement of the base 400, thereby realizing the assembly between the base 400 and the lower cover 200.

[0057] 3. Continue to rotate the locking part 500 counterclockwise by 180°. The drive column 5015 rotates from the lowest position to the highest position. The apex of the cam 5013 contacts the micro switch 600 to drive the micro switch 600 to open. At this time, the drive column 5015 can press the locking tongue 5021 to limit the locking tongue 5021 from retracting and disengaging from the limiting groove 401.

[0058] 4. Rotate the lock cylinder 5011 clockwise 360°. The drive column 5015 rotates one revolution at the highest position. The elastic element 5022 is in a compressed state. The drive column 5015 drives the lock tongue 5021 to move upward. The lock tongue 5021 separates from the base 400, realizing the disassembly between the base 400 and the lower cover 200.

[0059] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship described in the embodiments and shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0060] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A battery case characterized by comprising: The battery box comprises: an upper cover; a lower cover connected with the upper cover by several locking members, and a battery cavity for storing batteries is formed between the upper cover and the lower cover; a base connected with the lower cover at a lower portion of the lower cover; a locking part arranged in an inner portion of the lower cover, and a micro switch is also arranged in the inner portion of the lower cover; the locking part is rotated counterclockwise by 180°, and the locking part is connected with the base to limit the movement of the base; the locking part is rotated counterclockwise by 180°, and the locking part is in contact with the micro switch to drive the micro switch to open.

2. The battery box according to claim 1, characterized in that: the locking part comprises a driving assembly and a locking assembly; the driving assembly comprises a lock cylinder, a driving shaft, a cam and a driving disc, the driving shaft is arranged at an end portion of the lock cylinder, the cam is sleeved on an outer periphery of the driving shaft, the driving disc is arranged at the end portion of the driving shaft, and a driving column is arranged at an end of the driving disc away from the driving shaft; the locking assembly comprises a lock tongue and an elastic member, the elastic member is arranged at an upper portion of the lock tongue, a connecting block matched with the driving column is arranged at an upper portion of one side of the lock tongue, and a limiting block is also arranged at the one side of the lock tongue.

3. A battery pack according to claim 2, wherein: The lower cover is provided with a first mounting cavity and a second mounting cavity, the first mounting cavity and the second mounting cavity are arranged vertically and in communication.

4. The battery box according to claim 3, characterized in that: a first limiting pin is arranged at one side of the first mounting cavity, the elastic member and the lock tongue are arranged in the first mounting cavity in sequence, and the first limiting pin is in contact with the limiting block to limit the downward movement of the lock tongue; a second limiting pin is arranged at one side of the second mounting cavity, the lock cylinder, the driving shaft, the cam and the driving disc are arranged in the second mounting cavity in sequence, and one end of the second limiting pin is located between the cam and the driving disc to limit the movement of the cam and the driving disc along the axial direction of the driving shaft.

5. A battery pack according to claim 4, wherein: A mounting groove is arranged at a lower portion of the lower cover, and several clamping blocks are symmetrically arranged at two sides of the mounting groove.

6. A battery pack according to claim 5, wherein: A limiting groove matched with the lock tongue for limiting the movement of the base is arranged at an upper portion of the base, several plug-in members are symmetrically arranged at two sides of the base, the plug-in members comprise horizontally arranged guide strips and limiting pieces arranged at end portions of the guide strips, the guide strips are connected with the clamping blocks, and the limiting pieces are in contact with the clamping blocks to limit the movement of the base.