Through-wall terminal for simple copper bar fixing mode
By setting screw through holes at the end of the copper busbar connection assembly and injection molding them with nut posts, combined with rubber partitions and limiting structures, the problem of unreliable copper busbar fixing is solved, achieving simple installation and reliable fixing, which is suitable for copper busbar connections in high-voltage circuits.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-03-13
AI Technical Summary
Existing copper busbar fixing methods are complex to install, unreliable, and prone to loosening. Especially in high-voltage circuits where safety regulations are stringent, conventional fixing methods are difficult to meet the requirements.
A through-wall terminal design is adopted, which includes a main body base assembly and a copper busbar connection assembly. The copper busbar connection assembly has a screw through hole at the end. It is injection molded to the main body base assembly through a nut post to form an indestructible whole. Combined with a rubber partition and a limiting structure, it achieves simple and reliable fixation.
This simplifies the installation process, improves the reliability of copper busbar fixing, meets the safety requirements of high-voltage circuits, facilitates disassembly and maintenance, and enhances the product's adaptability and stability.
Smart Images

Figure CN223993422U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connector technology, and specifically to a through-wall terminal for a simple copper busbar fixing method. Background Technology
[0002] For ordinary through-wall terminals, the copper busbar fixing method on the connector is either cumbersome and complicated, or the fixing is not reliable and is easy to loosen. With the continuous development of new energy, there are more and more through-wall terminals for copper busbar connection. Because the internal high-voltage circuit is usually connected, the safety requirements are very important. To increase the drag adaptability of the copper busbar fastening, conventional copper busbar installation uses screws and nuts at the bottom for fixing or simple snap-fit assembly. Both of these are complicated to install or are prone to fixing failure due to drag force. Moreover, the process is cumbersome and the cost is also high. Utility Model Content
[0003] In view of the problems existing in the prior art, this utility model provides a through-wall terminal for a simple copper busbar fixing method to solve at least one of the above-mentioned technical problems.
[0004] The technical solution of this utility model is: a through-wall terminal for a simple copper busbar fixing method, comprising a terminal body, characterized in that the terminal body includes a main body seat assembly and a copper busbar connecting assembly, a screw washer and a nut connector are installed inside the main body seat assembly, the end of the copper busbar connecting assembly passes through the main body seat assembly, and the end of the copper busbar connecting assembly is provided with a screw through hole, a nut post corresponding to the screw through hole is provided below the main body seat assembly, the nut post is connected and fixed to the screw through hole, and the nut post is injection molded to the main body seat assembly;
[0005] The main body assembly includes a main body housing, which has a square wall and a square opening. One end of the copper busbar connecting assembly is a square strip end, and the other end of the copper busbar connecting assembly is an annular post terminal. The square strip end matches the square opening, and the screw through hole is located in the center of the square strip end.
[0006] The copper busbar connection assembly has a screw through-hole at its end. After the copper busbar passes through the through-hole of the main body and reaches its limit position, the screw through-hole at its end corresponds exactly to the nut post on the main body. During the injection molding of the main body, the nut post and the main body are integrated into a single unit, forming an indestructible whole with the plastic main body. This design solves the problem of complex conventional installation, improves the reliability of fixing, and is widely applicable to copper busbar connection installation and usage scenarios.
[0007] Further preferably, the surface of the main body housing is surrounded by multiple mounting grooves for installing copper busbar connection assemblies by main body seat partition ribs. A main body seat partition mounting slot is formed on the central main body seat partition rib, and a rubber partition is connected to the main body seat partition mounting slot. The copper busbar connection assemblies are separated after installation by the main body seat partition ribs and the rubber partition. Disassembly is simple and convenient, and problems can be promptly disassembled for repair.
[0008] Further preferably, both the main body assembly and the main body housing are detachable. This detachable mounting onto the opening slot in the housing for the application environment expands the product's usability.
[0009] Preferably, the surface of the rubber partition is provided with stop ribs arranged along the height direction. These stop ribs act as a limit when the copper busbar assembly passes through the square opening.
[0010] Further preferably, the square wall is provided with an adhesive filling groove. Adhesive can be applied to achieve a seal after the copper busbar is installed and fixed.
[0011] Further preferably, the bottom of the main body housing is provided with a sealing groove, and a sealing gasket is provided in the sealing groove. This is used to install the sealing gasket for waterproofing.
[0012] Further preferably, the main body housing is provided with a limiting post, which is located on the side of the sealing groove wall. The limiting post plays a role in strengthening the positioning and stabilizing the entire unit when installing the integrated through-wall terminal.
[0013] Further preferably, the nut post is a metal part, and the outer surface of the nut post has a knurled rough surface. It is fused together with the main body during injection molding to form an integral, unbreakable fastening mechanism.
[0014] In a further preferred embodiment, the main body housing is provided with a slot, and the main body assembly is provided with a locking point corresponding to the slot. The main body housing is installed around the main body assembly by matching the slot and the locking point.
[0015] Further preferably, the main body housing includes a protective cover, the main body housing is provided with a threaded groove, the protective cover is provided with a threaded post that matches the threaded groove, and the protective cover is installed on the main body housing through the cooperation of the threaded post and the threaded groove.
[0016] Further preferably, the annular post terminal is provided with a cable and a crimp terminal.
[0017] Beneficial effects: By setting a fixing nut post on the main body, corresponding to the screw through hole at the end of the square strip of the copper busbar, and installing a screw washer kit on top to secure the terminal connection, the installation is completed. When disassembling, it can be done simply by loosening the screws. The disassembly and assembly are simple and easy to maintain. Attached Figure Description
[0018] Figure 1 This is an exploded view of the overall structure of this utility model;
[0019] Figure 2 This is a top view of the structure of this utility model;
[0020] Figure 3 This is a cross-sectional structural diagram of the present invention;
[0021] Figure 4 This is a side view of the main body support assembly of this utility model;
[0022] Figure 5 This is a bottom view of the main body of the present invention.
[0023] Figure 6 This is a schematic diagram of the structure of the main body housing of this utility model;
[0024] Figure 7 This is a structural schematic diagram of the main body housing of this utility model from another angle;
[0025] Explanation of reference numerals in the attached drawings: 10-Main seat assembly, 1001-Main seat partition rib, 1002-Main seat partition mounting slot, 1003-Stop rib, 1004-Square opening, 1005-Square wall, 1006-Sealing groove, 1007-Limiting post; 20-Nut connector, 30-Nut post, 40-Rubber partition, 50-Copper busbar connector assembly, 51-Cable, 52-Crimp terminal, 60-Main seat housing, 61-Protective cover, 62-Threaded post, 6001-Slot, 6002-Sealing gasket Detailed Implementation
[0026] The present invention will be further described below with reference to the accompanying drawings.
[0027] Reference Figures 1-7As shown, a through-wall terminal for a simple copper busbar fixing method includes a terminal body, which includes a main body assembly 10 and a copper busbar connecting assembly 50. The main body assembly contains a screw washer and a nut connector 20. The end of the copper busbar connecting assembly passes through the main body assembly, and the end of the copper busbar connecting assembly has a screw through hole. A nut post 30 corresponding to the screw through hole is located below the main body assembly. The nut post is connected and fixed to the screw through hole and is injection molded to the main body assembly. The main body assembly includes a main body housing 60, which has a square wall 1005 and a square opening 1004. One end of the copper busbar connecting assembly is a square strip end, and the other end is an annular post terminal. The square strip end matches the square opening, and the screw through hole is located in the center of the square strip end. The copper busbar connecting assembly has a screw through hole at its end. After the copper busbar passes through the main body through the opening to its limit position, its end screw through hole corresponds exactly to the nut post on the main body. During the injection molding of the main body, it forms a whole with the nut post, creating an indestructible integral unit with the plastic main body. It solves the problem of complex conventional installation, improves the reliability of fixing, and is widely adaptable to copper busbar connection installation and usage scenarios.
[0028] Further optimized, the surface of the main body housing is surrounded by multiple mounting grooves for installing copper busbar connection components via main body partition ribs 1001. A main body partition mounting slot 1002 is provided on the central main body partition rib, and a rubber partition 40 is connected to the main body partition mounting slot. The copper busbar connection components are separated after installation by the main body partition rib and the rubber partition. Disassembly is simple and convenient, allowing for timely disassembly and repair when problems are discovered.
[0029] Further optimization involves detaching both the main body assembly and the main body housing. This detachable mounting onto the housing opening in the application environment expands the product's usability.
[0030] Further preferably, the surface of the rubber partition is provided with stop ribs 1003 arranged along the height direction. When the copper busbar assembly passes through the square opening, it plays a limiting role.
[0031] Further optimization involves providing an adhesive filling groove within the square wall. Adhesive can be applied to achieve a seal after the copper busbar is installed and secured.
[0032] In a further preferred embodiment, the bottom of the main body housing is provided with a sealing groove 1006, and a sealing gasket 6002 is provided inside the sealing groove. This is used to install the sealing gasket for waterproofing.
[0033] Further optimization involves providing a limiting post 1007 on the main housing, located on the side of the sealing groove wall. This limiting post serves to enhance the positioning and stability of the entire unit during installation of the integrated through-wall terminal.
[0034] Further optimization involves a metal nut post with a knurled surface for a rough texture. This nut post is fused to the main body during injection molding, forming an unbreakable fastening mechanism.
[0035] In a further preferred embodiment, the main body housing is provided with a slot 6001, and the main body assembly is provided with a locking point corresponding to the slot. The main body housing is installed on the main body assembly around the perimeter by matching the slot and the locking point.
[0036] In a further preferred embodiment, the main body housing includes a protective cover 61, the main body housing is provided with a threaded groove, and the protective cover is provided with a threaded post 62 that matches the threaded groove. The protective cover is installed on the main body housing through the cooperation of the threaded post and the threaded groove.
[0037] Further preferred, the annular post terminal is provided with a cable 51 and a crimp terminal 52.
[0038] Beneficial effects: By setting a fixing nut post on the main body, corresponding to the screw through hole at the end of the square strip of the copper busbar, and installing a screw washer kit on top to secure the terminal connection, the installation is completed. When disassembling, it can be done simply by loosening the screws. The disassembly and assembly are simple and easy to maintain.
[0039] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
Claims
1. A wall- througli terminal for a simple copper bar fixing method, comprising a terminal body, characterized in that, The terminal body comprises a body seat assembly and a copper bar connecting assembly, the screw washer and the nut connecting piece are installed in the body seat assembly, the end of the copper bar connecting assembly penetrates through the body seat assembly, the end of the copper bar connecting assembly is provided with a screw through hole, the lower portion of the body seat assembly is provided with a nut column corresponding to the screw through hole, the nut column is connected and fixed with the screw through hole, and the nut column is injection molded with the body seat assembly. The body seat assembly comprises a body seat shell, the body seat shell is provided with a square wall and a square port, one end of the copper bar connecting assembly is a square strip end, the other end of the copper bar connecting assembly is a ring column connecting end, the square strip end is matched with the square port, and the screw through hole is located in the center of the square strip end.
2. The wall-plate terminal for a simple copper bar fixing method according to claim 1, characterized in that, The surface of the body seat shell is surrounded by body seat partition ribs to form a plurality of installation grooves for installing the copper bar connecting assembly, a body seat partition installation slot is formed in the middle body seat partition rib, the rubber partition is connected with the body seat partition installation slot, and the copper bar connecting assembly is installed and separated by the body seat partition rib and the rubber partition.
3. The wall-plate terminal of claim 2, wherein the terminal is characterized by: The surface of the rubber partition is provided with a stop rib arranged along the height direction.
4. The wall-plate terminal of claim 3, wherein the terminal is characterized by: The height of the installation screw is greater than the height of the partition, and the height of the installation screw is less than the height of the edge of the shell.
5. The wall-plate terminal of claim 1, wherein, The body seat shell is provided with a clamping groove, the body seat assembly is provided with a clamping point corresponding to the clamping groove, and the body seat shell is matched and installed on the periphery of the body seat assembly through the clamping groove and the clamping point.
6. The wall-plate terminal of claim 1, wherein, The body seat shell comprises a protective cover, the body seat shell is provided with a threaded groove, the protective cover is provided with a threaded column matched with the threaded groove, and the protective cover is installed on the body seat shell through cooperation of the threaded column and the threaded groove.