Coconut pulp homogenizing device

By designing a drain outlet connected to a sludge collection box in the coconut pulp homogenizer, combined with a guide channel and baffle block structure, the problem of difficult sewage discharge after cleaning is solved, enabling timely sewage discharge and improving the cleaning efficiency of the device.

CN223995952UActive Publication Date: 2026-03-17HAINAN XINDA FOOD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing coconut pulp homogenizers have problems with wastewater discharge after cleaning, leading to equipment contamination and low cleaning efficiency.

Method used

A device is designed that includes a support frame, a rotating frame, a cylinder, a mixing and crushing machine, a pressure plate, a support frame, a motor, a connecting pipe, a storage box, a discharge pipe, a rotating shaft, a material cylinder, a filter plate, and a clamping mechanism. A sewage outlet is provided that is connected to a sewage collection box and a sewage pipe. A guide channel, baffles, and clamps are used to prevent residual contamination. A cleaning cylinder is provided to improve cleaning efficiency.

Benefits of technology

This ensures timely discharge of wastewater, avoids contamination of the equipment, improves cleaning efficiency and the cleanliness of the equipment, and guarantees preparation time for the next processing cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coconut pulp processing, in particular to a coconut pulp homogenizing device. Comprising a supporting frame, a rotating frame, air cylinders, a stirring crusher, a pressing plate, a supporting frame, a motor, a rotating shaft, a connecting pipe, a storage box and the like, the top of the supporting frame is rotationally connected with the rotating frame, the left side and the right side of the top of the rotating frame are both connected with the air cylinders, a piston rod of the right air cylinder is provided with the stirring crusher, and a piston rod of the left air cylinder is connected with the pressing plate; a supporting frame is fixedly connected to the top of the supporting frame, a sewage draining exit is formed in the supporting frame in the circumferential direction, an avoiding groove is formed in the middle of the supporting frame, a motor is installed in the avoiding groove, a rotating shaft is fixedly connected to an output shaft of the motor and penetrates through the supporting frame, at least one connecting pipe is fixedly connected to the bottom of the supporting frame, and the bottoms of the connecting pipes are communicated with a storage box. According to the utility model, the drain outlet is arranged, and the drain outlet is communicated with the sewage collecting tank and the blow-off pipe, so that sewage generated when the device is cleaned can be timely discharged, and the sewage can be conveniently discharged.
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Description

Technical Field

[0001] This utility model relates to the field of coconut meat processing technology, and in particular to a coconut meat homogenizing device. Background Technology

[0002] Processing coconut meat into a homogenate improves its utilization rate and nutritional value, enhances its texture, and facilitates subsequent processing. Homogenized coconut meat has a finer texture, making it easier to mix with water or other liquids, thus increasing the extraction efficiency of coconut juice or coconut milk. Furthermore, homogenization promotes the full release of nutrients in the coconut meat, making it easier to digest and absorb. For the food industry, homogenized coconut meat is easier to standardize and package, making it suitable for producing various coconut products such as coconut milk, desiccated coconut, and coconut jam.

[0003] Patent publication number CN216368099U discloses a coconut pulp homogenizer, including a base plate, a funnel, a material cylinder, and a rotating plate. The funnel is disposed on the base plate and has support legs. The material cylinder is detachably disposed on the base plate and has a filter screen at the bottom. The base plate has support columns. During the process of the crushing blade moving from one material cylinder to another, the coconut pulp residue on the crushing blade may fall onto the base plate or the outer wall of the material cylinder, causing contamination, and the wastewater after cleaning is difficult to discharge. Utility Model Content

[0004] In order to overcome the disadvantage that the wastewater after cleaning is difficult to discharge, the purpose of this utility model is to provide a coconut pulp homogenizer that can facilitate the discharge of wastewater.

[0005] The technical solution of this utility model:

[0006] A coconut pulp homogenizing device includes a support frame, a rotating frame, cylinders, a mixing and crushing machine, a pressure plate, a support frame, a motor, a connecting pipe, a storage box, a discharge pipe, a rotating shaft, a material cylinder, a filter plate, and a clamping mechanism. The rotating frame is rotatably connected to the top of the support frame. Cylinders are connected to the left and right sides of the top of the rotating frame. The mixing and crushing machine is mounted on the piston rod of the right cylinder, and the pressure plate is connected to the piston rod of the left cylinder. The support frame is fixedly connected to the top of the support frame. A drain port is circumferentially opened on the support frame. A clearance groove is provided in the middle of the support frame, and a motor is installed in the clearance groove. A rotating shaft is fixedly connected to the output shaft of the motor, passing through the support frame and fixedly connected to the rotating frame. At least one clamping mechanism is provided at the bottom of the support frame, and a material cylinder is connected to the bottom of the support frame through the clamping mechanism. A filter plate is fixedly connected inside the material cylinder. At least one connecting pipe is fixedly connected to the bottom of the support frame, communicating with the material cylinder. The bottom of the connecting pipe is connected to a storage box, and the bottom of the storage box is connected to a discharge pipe.

[0007] Furthermore, it also includes a baffle and a locking block. The baffle is connected to the rotating shaft, and the baffle has a through hole for the feed cylinder to pass through. Two locking blocks are fixedly connected to the rotating shaft, and both locking blocks are in contact with the baffle.

[0008] Furthermore, a flow channel is provided at the bottom of the support frame, and the flow channel is connected to the sewage outlet.

[0009] Furthermore, it also includes a cleaning cylinder, with the cleaning cylinder inserted inside the material cylinder, and the top of the cleaning cylinder is open.

[0010] Furthermore, it also includes a sludge collection box and a drain pipe. The sludge collection box is fixedly connected to the bottom of the support frame, and the sludge collection box is connected to the drain outlet. The drain pipe is connected to the sludge collection box.

[0011] Furthermore, the clamping mechanism includes a first clamping block, a second clamping block, a fixing block, and an elastic element. The first clamping block and the second clamping block are slidably connected at the bottom of the support frame. The ends of the first clamping block and the second clamping block that are close to each other are slidably connected through guide rods. The two ends of the guide rods are fixedly connected to fixing blocks. The fixing blocks are fixedly connected to the support frame. The fixing blocks are fixedly connected to the first clamping block and the second clamping block, and elastic elements are fixedly connected between them.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. By setting up a drain outlet, and connecting the drain outlet to the sludge collection box and the drain pipe, the wastewater generated during the cleaning process of this device can be discharged in a timely manner, making wastewater discharge convenient.

[0014] 2. This utility model is equipped with baffles and locking blocks, which can prevent coconut meat residue on the mixing crusher and pressing plate from falling onto the support frame and the outer wall of the material cylinder, ensuring that the device is clean and tidy.

[0015] 3. This utility model is equipped with a cleaning cylinder, which can clean the mixing crusher and the pressure plate, further improving the cleaning efficiency of this device. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the support frame, drain outlet, and guide channel of this utility model.

[0018] Figure 3 This is a cross-sectional schematic diagram of the connecting pipe, storage box, and sludge collection box of this utility model.

[0019] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model.

[0020] Figure 5This is a cross-sectional schematic diagram of the material cylinder and cleaning cylinder of this utility model.

[0021] In the attached drawings, the following are the reference numerals: 1. Support frame; 2. Rotating frame; 3. Cylinder; 4. Mixing and crushing machine; 5. Pressure plate; 51. Drain outlet; 52. Guide channel; 6. Support frame; 7. Motor; 8. Connecting pipe; 9. Storage box; 91. Discharge pipe; 10. Rotating shaft; 11. First clamping block; 12. Second clamping block; 13. Fixing block; 14. Elastic element; 15. Material cylinder; 151. Filter plate; 16. Baffle; 17. Clamping block; 18. Sludge collection box; 19. Drain pipe; 20. Washing cylinder. Detailed Implementation

[0022] To better understand the technical content of this utility model, specific embodiments are provided below, and the utility model will be further described in conjunction with the accompanying drawings.

[0023] Reference Figure 1 and Figure 5 As shown, a coconut meat homogenizing device includes a support frame 1, a rotating frame 2, a cylinder 3, a mixing and crushing machine 4, a pressure plate 5, a support frame 6, a motor 7, a connecting pipe 8, a storage box 9, a discharge pipe 91, a rotating shaft 10, a material cylinder 15, a filter plate 151, and a clamping mechanism. The rotating frame 2 is rotatably connected to the top of the support frame 1. Cylinders 3 are connected to the left and right sides of the top of the rotating frame 2. The mixing and crushing machine 4 is mounted on the piston rod of the right cylinder 3, and has four pairs of crushing blades. A scraper is also provided at the bottom of the mixing and crushing machine 4 to prevent coconut meat from clogging the filter plate 151. The pressure plate 5 is fixedly connected to the piston rod of the left cylinder 3. The support frame 6 is fixedly connected to the top of the support frame 1. The support frame 6 is circular, and its outer wall is vertically oriented... Extending upwards, the support frame 6 has a drain outlet 51 circumferentially opened along its upper edge. The support frame 6 has a clearance groove in the middle, and a motor 7 is installed in the clearance groove. A rotating shaft 10 is fixedly connected to the output shaft of the motor 7. The rotating shaft 10 passes through the support frame 6, and the other end of the rotating shaft 10 is fixedly connected to the rotating frame 2. Four clamping mechanisms are provided at the bottom of the support frame 6. A material cylinder 15 for loading coconut meat is connected to the bottom of the support frame 6 through the clamping mechanisms. The material cylinder 15 has upper and lower openings. A filter plate 151 is fixedly connected inside the material cylinder 15. The filter plate 151 is used to separate coconut meat from coconut juice. Four connecting pipes 8 are fixedly connected to the bottom of the support frame 6. The material cylinder 15 is connected to the connecting pipes 8. A storage box 9 is connected between the lower ends of the four connecting pipes 8. A discharge pipe 91 is connected to the rear side of the bottom of the storage box 9.

[0024] Initially, the clamping mechanism does not contain a material cylinder 15. When homogenizing the coconut meat, the material cylinder 15 containing the coconut meat is first fixed by the clamping mechanism. Then, the motor 7 drives the rotating frame 2 to rotate, positioning the mixing and crushing machine 4 directly above the material cylinder 15. The right-side cylinder 3 then moves the mixing and crushing machine 4 downwards, thus mixing and crushing the coconut meat in the material cylinder 15 into a homogenized state. The right-side cylinder 3 resets the mixing and crushing machine 4, and the motor 7 drives the rotating frame 2 to rotate, positioning the pressure plate 5 directly above the coconut meat homogenizing material cylinder 15. The left-side cylinder 3 then... The dynamic pressure plate 5 presses the coconut meat homogenate downwards, separating the coconut meat from the coconut juice. The coconut meat remains on the filter screen, while the coconut juice flows into the storage tank 9 through the connecting pipe 8. Finally, the coconut juice flows out from the discharge pipe 91. After separating all the coconut meat from the coconut juice, all the material cylinders 15 are removed, and then the coconut meat in the material cylinders 15 is removed, completing one round of coconut meat processing. When cleaning this device, only water needs to be used to rinse the device, and the wastewater is discharged from the drain port 51, which facilitates the cleaning of the device and ensures that the device is clean and can be processed for the next round of coconut meat homogenization more quickly.

[0025] Reference Figure 1 As shown, it also includes a baffle 16 and a locking block 17. The baffle 16 is movably connected to the rotating shaft 10. The baffle 16 has a through hole for the feed cylinder 15 to pass through. The baffle 16 will not obstruct the processing of coconut meat. Two locking blocks 17 are fixedly connected to the rotating shaft 10. The baffle 16 has two sliding grooves for the locking blocks 17 to pass through. Both locking blocks 17 are in contact with the baffle 16. When the mixing and crushing machine 4 and the pressure plate 5 move upward away from the material cylinder 15, coconut meat may adhere to both the mixing and crushing machine 4 and the pressure plate 5. During the rotation of the rotating frame 2, the coconut meat remaining on the mixing and crushing machine 4 and the pressure plate 5 will fall onto the baffle 16 to prevent the coconut meat remaining on the mixing and crushing machine 4 and the pressure plate 5 from falling onto the support frame 6 or the outer wall of the material cylinder 15 and causing contamination. When it is necessary to remove the material cylinder 15, move the baffle 16 upward so that it is above the locking block 17 and below the mixing and crushing machine 4 and the pressure plate 5. Then rotate the baffle 16 so that the locking block 17 is away from the sliding groove of the baffle 16. At this time, the baffle 16 will not fall down, and the material cylinder 15 can be freely placed and removed.

[0026] Reference Figure 2 As shown, a guide channel 52 is opened at the bottom inside the support frame 6. All guide channels 52 are connected to the drain outlet 51, and all guide channels 52 are trapezoidal. The side of the guide channel 52 closer to the rotating shaft 10 is higher than the side farther away from the rotating shaft 10, which can guide the sewage retained on the support frame 6 into the drain outlet 51 and prevent the sewage in the support frame 6 from being unable to be discharged.

[0027] Reference Figure 1 , Figure 4 and Figure 5As shown, it also includes a washing cylinder 20, which is inserted into the material cylinder 15. The outer wall of the washing cylinder 20 is provided with square blocks, and the material cylinder 15 has square grooves for the square blocks to engage. The top of the washing cylinder 20 is open. When the coconut meat is being processed, the washing cylinder 20 is not present in the material cylinder 15. When cleaning the mixing and crushing machine 4 and the pressure plate 5 is required, the washing cylinder 20 is engaged inside the material cylinder 15. Water is poured into the washing cylinder 20, and the mixing and crushing machine 4 and the pressure plate 5 are immersed in the washing cylinder 20 by the cylinder 3 to ensure their cleanliness.

[0028] Reference Figure 1 and Figure 3 As shown, it also includes a sludge collection tank 18 and a drain pipe 19. The sludge collection tank 18 is fixedly connected to the bottom of the support frame 6. The sludge collection tank 18 is connected to the drain outlet 51. The sludge collection tank 18 is a hollow ring shape to facilitate connection with all drain outlets 51. The drain pipe 19 is fixedly connected to the front of the sludge collection tank 18 and is connected to the sludge collection tank 18. Wastewater discharged from the drain outlet 51 will enter the sludge collection tank 18 and then be discharged uniformly through the drain pipe 19, which facilitates wastewater collection and prevents wastewater from polluting the processing environment.

[0029] Reference Figure 1 , Figure 3 and Figure 4 As shown, the clamping mechanism includes a first clamping block 11, a second clamping block 12, a fixing block 13, and an elastic element 14. The first clamping block 11 and the second clamping block 12 are slidably connected to the bottom of the support frame 6. Both the first clamping block 11 and the second clamping block 12 are semi-circular. The ends of the first clamping block 11 and the second clamping block 12 that are close to each other are slidably connected through guide rods. Both ends of the guide rods are fixedly connected to fixing blocks 13. The fixing blocks 13 are fixedly connected to the bottom of the support frame 6. The fixing blocks 13 are fixedly connected to the first clamping block 11 and the second clamping block 12, and the elastic element 14 is set as a helical spring. When there is no material cylinder 15 in the clamping mechanism, the elastic element 14 is in its normal state, and the first clamping block 11 and the second clamping block 12 are tightly pressed together. When the material cylinder 15 is placed between the first clamping block 11 and the second clamping block 12, the elastic element 14 is squeezed. The rebound force of the elastic element 14 causes the first clamping block 11 and the second clamping block 12 to clamp and fix the material cylinder 15. When the mixing and crushing machine 4 and the pressure plate 5 process the coconut meat in the material cylinder 15, the clamping mechanism can ensure the stability of the material cylinder 15 and prevent the material cylinder 15 from tipping over and causing the device to be contaminated.

[0030] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A coconut pulp homogenizing device, comprising a support frame (1) and a support frame (6), the support frame (1) is fixedly connected with the support frame (6) at the top, characterized in that: It also includes a rotating frame (2), a cylinder (3), a mixing and crushing machine (4), a pressure plate (5), a motor (7), a connecting pipe (8), a storage box (9), a discharge pipe (91), a rotating shaft (10), a clamping mechanism, a material cylinder (15), and a filter plate (151). The top of the support frame (1) is rotatably connected to the rotating frame (2). The top left and right sides of the rotating frame (2) are connected to cylinders (3). The piston rod of the right cylinder (3) is equipped with a mixing and crushing machine (4), and the piston rod of the left cylinder (3) is connected to a pressure plate (5). The support frame (6) has a drain port (51) along its circumference. The bottom of the support frame (6) is equipped with at least one clamping device. The mechanism has a material cylinder (15) connected to the bottom of the support frame (6) by a clamping mechanism. A filter plate (151) is fixedly connected inside the material cylinder (15). A clearance groove is provided in the middle of the support frame (6). A motor (7) is installed in the clearance groove. A rotating shaft (10) is fixedly connected to the output shaft of the motor (7). The rotating shaft (10) passes through the support frame (6) and is fixedly connected to the rotating frame (2). At least one connecting pipe (8) is fixedly connected to the bottom of the support frame (6). The material cylinder (15) is connected to the connecting pipe (8). The bottom of the connecting pipe (8) is connected to a storage box (9). The bottom of the storage box (9) is connected to a discharge pipe (91).

2. A coconut pulp homogenizing device as claimed in claim 1, characterized in that: It also includes a baffle (16) and a locking block (17). The baffle (16) is connected to the rotating shaft (10). The baffle (16) has a through hole for the feed cylinder (15) to pass through. Two locking blocks (17) are fixedly connected to the rotating shaft (10). Both locking blocks (17) are in contact with the baffle (16).

3. A coconut pulp homogenizing device as claimed in claim 2, characterized in that: The bottom of the support frame (6) has a guide channel (52) which is connected to the drain outlet (51).

4. A coconut pulp homogenizing device as claimed in claim 3, characterized in that: It also includes a cleaning cylinder (20), which is inserted into the material cylinder (15), and the top of the cleaning cylinder (20) is open.

5. A coconut pulp homogenizing device as claimed in claim 4, characterized in that: It also includes a sludge collection box (18) and a drain pipe (19). The bottom of the support frame (6) is fixedly connected to the sludge collection box (18). The sludge collection box (18) is connected to the drain outlet (51). The drain pipe (19) is connected to the sludge collection box (18).

6. A coconut pulp homogenizing device as claimed in claim 1, characterized in that: The clamping mechanism includes a first clamping block (11), a second clamping block (12), a fixing block (13), and an elastic element (14). The first clamping block (11) and the second clamping block (12) are slidably connected at the bottom of the support frame (6). The ends of the first clamping block (11) and the second clamping block (12) that are close to each other are slidably connected by a guide rod. The two ends of the guide rod are fixedly connected to the fixing blocks (13). The fixing blocks (13) are fixedly connected to the support frame (6). The fixing blocks (13) are fixedly connected to the first clamping block (11) and the second clamping block (12) by the elastic element (14).

Citation Information

Patent Citations

  • Coconut pulp homogenizer

    CN216368099U