Separation device for hydrogen production through electrolysis of water based on methanol aqueous solution
By introducing a gear and rack mechanism to drive the paddle stirring and cleaning components in the water electrolysis hydrogen production unit, the problem of insufficient stirring is solved, the reaction efficiency and hydrogen production are improved, and the high efficiency and cleanliness of the electrolysis process are ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-03-17
AI Technical Summary
In existing methanol-water electrolysis hydrogen production devices, insufficient stirring leads to uneven distribution of reactants, affecting electrolysis efficiency and hydrogen production.
A gear and rack mechanism driven by an electric motor drives a paddle stirring device to ensure thorough mixing of the methanol-water solution, and a cleaning component removes crystals from the inner wall to maintain the cleanliness of the electrode surface.
This achieves uniform distribution of reactants, improves electrolysis rate and hydrogen production, while maintaining efficient operation of the electrolysis process and cleanliness of the electrodes.
Smart Images

Figure CN223996070U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water electrolysis for hydrogen production technology, and in particular to a water electrolysis separation device based on methanol aqueous solution. Background Technology
[0002] Methanol-water electrolysis for hydrogen production is a method that utilizes methanol-assisted water electrolysis to produce hydrogen. This technology shows great application potential due to its ability to effectively reduce energy costs. Compared to traditional water electrolysis, methanol-assisted water electrolysis can be carried out with lower energy input.
[0003] Hydrogen has a wide range of market applications. As a commonly used industrial gas, the development of water electrolysis hydrogen production technology is particularly important. However, some existing devices are difficult to stir and react fully. Stirring helps the materials to be evenly distributed in the electrolyzer. Lack of stirring will lead to inconsistent electrolysis rates in different areas, affecting the overall electrolysis efficiency. To address this issue, a water electrolysis hydrogen production separation device based on methanol aqueous solution is proposed. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a hydrogen production separation device based on methanol-water electrolysis, which aims to improve the problem that some existing devices are difficult to stir and react fully, and the uneven distribution of methanol and water in the electrolyte reduces the amount of substances that can effectively participate in the electrolysis reaction, thereby reducing the hydrogen production.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: an electrolytic water hydrogen production separation device based on methanol aqueous solution, comprising a tank, an inlet fixedly connected to the right side of the tank, an outlet fixedly connected to the left side of the tank, an outlet fixedly connected to the right side of the bottom of the tank, a box fixedly connected to the bottom of the tank, a motor fixedly connected to the inner wall of the bottom of the box, a round rod fixedly connected to the drive end of the motor, a rack and pinion fixedly connected to the outer wall of the round rod, a fixing plate fixedly connected to the inner wall of the left side of the box, a gear rotatably connected to the bottom of the fixing plate, a fixing block fixedly connected to the inner wall of the left side of the box, a gear rotatably connected to the top of the fixing block, a hollow column rotatably connected to the outer wall of the round rod, a rack and pinion fixedly connected to the outer wall of the hollow column, a paddle fixedly connected to the outer wall of the bottom end of the hollow column, and a cleaning assembly fixedly connected to the inner wall of the top of the tank, the cleaning assembly being used to clean the inner wall of the tank.
[0006] As a further description of the above technical solution: the cleaning assembly includes a housing, a second motor is fixedly connected to the inner wall of the top of the housing, a rotating rod is fixedly connected to the drive end of the second motor, two fixed supports are fixedly connected to the inner wall of the top of the housing, a rotating block is rotatably connected to the outer wall of the rotating rod, a fixed rod is fixedly connected to the inner wall of the rotating block, a water outlet is fixedly connected to the bottom end of the rotating block, rotating columns are rotatably connected to the inner walls of the two adjacent sides of the two fixed supports, and rotating rings are fixedly connected to the outer walls of the two rotating columns.
[0007] As a further description of the above technical solution: a blade is fixedly connected to the outer wall of the bottom end of the round rod, and the inner wall of the rack disk meshes with the outer wall of the gear.
[0008] As a further description of the above technical solution: the outer wall of the second gear meshes with the inner wall of the second rack disk.
[0009] As a further description of the above technical solution: the outer wall of the fixed rod is rotatably connected to the inner wall of the rotating ring, and the outer wall of gear one meshes with the outer wall of gear two.
[0010] As a further description of the above technical solution: a shell is fixedly connected to the inner wall of the top of the tank.
[0011] As a further description of the above technical solution: the outer wall of the round rod is rotatably connected to the inside of the box body, and the outer wall of the round rod is rotatably connected to the inside of the tank body.
[0012] As a further description of the above technical solution: the outer wall of the hollow column is rotatably connected to the inner wall of the bottom end of the box body, and the outer wall of the hollow column is rotatably connected to the inner wall of the bottom end of the tank body.
[0013] This utility model has the following beneficial effects:
[0014] 1. In this utility model, a motor drives a round rod to rotate, which in turn drives a rack and pinion to rotate, which in turn drives a gear to rotate, which in turn drives a gear to rotate, which in turn drives a rack and pinion to rotate, which in turn drives a hollow column to rotate, and finally drives a paddle to rotate and stir. Therefore, the stirring and reaction are fully achieved. The stirring can increase the contact area of the reactants in the methanol-water solution, accelerate the reaction rate, and make the electrolysis process faster and more efficient. The stirring makes the methanol and water in the electrolyte evenly distributed, increases the amount of substances that can effectively participate in the electrolysis reaction, and thus increases the production of hydrogen.
[0015] 2. In this invention, a second motor drives a rotating rod to rotate, which in turn causes a rotating block to oscillate, thereby moving the water outlet and achieving a cleaning effect. Cleaning removes salt crystals or other contaminants formed on the inner wall, which can hinder ion migration during electrolysis and reduce electrolysis efficiency. Regular cleaning maintains the cleanliness of the electrode surface, ensuring the smooth progress of the electrolysis reaction. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of a hydrogen production separation device based on the electrolysis of methanol aqueous solution proposed in this utility model.
[0017] Figure 2 This is a schematic diagram of the paddle structure of a water electrolysis hydrogen production separation device based on methanol aqueous solution proposed in this utility model;
[0018] Figure 3 This is a schematic diagram of the circular rod structure of a water electrolysis hydrogen production separation device based on methanol aqueous solution proposed in this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the fixed block of a water electrolysis hydrogen production separation device based on methanol aqueous solution proposed in this utility model;
[0020] Figure 5 This is a schematic diagram of the rotating ring structure of a water electrolysis hydrogen production separation device based on methanol aqueous solution proposed in this utility model.
[0021] Legend:
[0022] 1. Tank body; 2. Liquid inlet; 3. Liquid outlet; 4. Air outlet; 5. Box body; 6. Motor 1; 7. Round rod; 8. Rack disc 1; 9. Fixing plate; 10. Gear 1; 11. Fixing block; 12. Gear 2; 13. Rack disc 2; 14. Hollow column; 15. Paddle blade; 16. Shell; 17. Motor 2; 18. Rotating rod; 19. Fixed support; 20. Rotating block; 21. Fixing rod; 22. Water outlet; 23. Rotating column; 24. Rotating ring. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 1 - Figure 3This utility model provides an embodiment of a hydrogen production separation device based on methanol-water electrolysis, comprising a tank 1. An inlet 2 is fixedly connected to the right side of the tank 1, and an outlet 3 is fixedly connected to the left side of the tank 1. The tank 1 is designed to achieve effective sealing, preventing internal leakage or the entry of external contaminants, which is particularly important for storing sensitive substances such as chemicals and fuels. An outlet 4 is fixedly connected to the right side of the bottom of the tank 1. A housing 5 is fixedly connected to the bottom of the tank 1. A motor 6 is fixedly connected to the inner wall of the bottom of the housing 5. The motor 6 can be precisely controlled in terms of speed and torque by adjusting the power supply voltage or frequency, suitable for applications requiring precise control. A round rod 7 is fixedly connected to the drive end of the motor 6, and a rack and pinion disc 8 is fixedly connected to the outer wall of the round rod 7. The inner wall of the left side of the housing 5 is fixedly connected to... The container 5 has a fixed plate 9 and is made of a material with high strength and rigidity, which can withstand large loads without easily deforming or being damaged. The bottom of the fixed plate 9 is rotatably connected to a gear 10. The left inner wall of the container 5 is fixedly connected to a fixed block 11. The top of the fixed block 11 is rotatably connected to a gear 12. The gear 12 can provide a constant transmission ratio to ensure smooth transmission. The outer wall of the round rod 7 is rotatably connected to a hollow column 14. The outer wall of the hollow column 14 is fixedly connected to a rack disc 13. The bottom outer wall of the hollow column 14 is fixedly connected to a paddle 15. The paddle 15 can effectively mix liquid and solid substances evenly, generating intense eddies and shear forces to help quickly mix substances of different components. The top inner wall of the container 1 is fixedly connected to a cleaning assembly, which is used to clean the inner wall of the container 1.
[0025] Reference Figure 4 , Figure 5 The cleaning assembly includes a housing 16. A second motor 17 is fixedly connected to the inner wall of the top of the housing 16. The second motor 17 has a simple structure, is easy to maintain, does not rely on fuel, and is generally more reliable and has a longer lifespan than other types of motors. A rotating rod 18 is fixedly connected to the drive end of the second motor 17. Two fixed supports 19 are fixedly connected to the inner wall of the top of the housing 16. The fixed supports 19 can provide a firm support point to ensure the stability of the structure or equipment during use and reduce shaking and displacement. A rotating block 20 is rotatably connected to the outer wall of the rotating rod 18. A fixed rod 21 is fixedly connected to the inner wall of the rotating block 20. Due to its design and installation method, the fixed rod 21 can provide a stable support and reduce swaying or movement caused by external forces. A water outlet 22 is fixedly connected to the bottom end of the rotating block 20. Rotating columns 23 are rotatably connected to the inner walls of the two fixed supports 19 on their adjacent sides. The design of the rotating columns 23 is relatively simple and easy to manufacture and maintain. Rotating rings 24 are fixedly connected to the outer walls of the two rotating columns 23.
[0026] Reference Figure 3 - Figure 5A blade 15 is fixedly connected to the outer wall of the bottom end of the round rod 7. Due to its geometric shape, the round rod 7 maintains good stability and resists lateral displacement when subjected to lateral loads. The inner wall of the rack disc 8 meshes with the outer wall of the gear 10. The outer wall of the gear 12 meshes with the inner wall of the rack disc 13. The gear 12 can be designed and manufactured to very precise specifications to meet the requirements of precision machinery. The outer wall of the fixed rod 21 is rotatably connected to the inner wall of the rotating ring 24, and the outer wall of the gear 10 meshes with the outer wall of the gear 12. A shell 16 is fixedly connected to the inner wall of the top of the tank 1. The shell 16 can be made of a non-conductive material to provide electrical insulation and protect the internal circuitry from electromagnetic interference. The outer wall of the round rod 7 is rotatably connected to the inside of the box 5, and the outer wall of the round rod 7 is rotatably connected to the inside of the tank 1. The outer wall of the hollow column 14 is rotatably connected to the inner wall of the bottom end of the box 5. The box 5 has good thermal conductivity, which helps to dissipate heat from the internal components and maintain a suitable working temperature. The outer wall of the hollow column 14 is rotatably connected to the inner wall of the bottom end of the tank 1.
[0027] Working principle: Starting motor 6 drives the round rod 7 to rotate, which in turn drives the rack disk 8 to rotate. Simultaneously, the rotation of rack disk 8 drives gear 10 to rotate. Gear 10 meshes with gear 12, which in turn meshes with rack disk 13, driving rack disk 13 to rotate. Hollow column 14 is fixed to the inner wall of rack disk 13. The rotation of rack disk 13, in turn, drives hollow column 14 to rotate. At this time, blades 15 are fixed to the outer wall of hollow column 14 and the outer wall of round rod 7, rotating in opposite directions. This achieves thorough stirring and reaction. Thorough stirring increases the contact area of reactants in the methanol-water solution, accelerating the reaction rate and making the electrolysis process faster and more efficient. Stirring also ensures uniform distribution of methanol and water in the electrolyte, increasing the amount of substances effectively participating in the electrolysis reaction, thereby increasing hydrogen production.
[0028] When cleaning of the inner wall is required, motor 17 is activated, driving the rotating rod 18 to rotate. The outer wall of motor 17 is rotatably connected to the inner wall of the rotating block 20. Because the rotating rod 18 is inclined, the rotating block 20 oscillates during rotation. At this time, the fixed rod 21 rotates on the inner wall of the rotating ring 24. The rotating ring 24 drives the rotating column 23 to rotate on the inner wall of the fixed support 19, thus achieving the cleaning effect. Cleaning removes salt crystals or other contaminants formed on the inner wall. These contaminants hinder ion migration during electrolysis, reducing electrolysis efficiency. Regular cleaning maintains the cleanliness of the electrode surface, ensuring the smooth progress of the electrolysis reaction.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A hydrogen separation device based on methanol aqueous solution electrolytic water production, comprising a tank body (1), characterized in that: The right side of the tank body (1) is fixedly connected with a liquid inlet (2), the left side of the tank body (1) is fixedly connected with a liquid outlet (3), the bottom end of the right side of the tank body (1) is fixedly connected with a gas outlet (4), the bottom of the tank body (1) is fixedly connected with a box body (5), the inner wall of the bottom end of the box body (5) is fixedly connected with a motor one (6), the driving end of the motor one (6) is fixedly connected with a round rod (7), the outer wall of the round rod (7) is fixedly connected with a rack disc one (8), the left side inner wall of the box body (5) is fixedly connected with a fixed plate (9), the bottom of the fixed plate (9) is rotatably connected with a gear one (10), the left side inner wall of the box body (5) is fixedly connected with a fixed block (11), the top of the fixed block (11) is rotatably connected with a gear two (12), the outer wall of the round rod (7) is rotatably connected with a hollow column (14), the outer wall of the hollow column (14) is fixedly connected with a rack disc two (13), the bottom end outer wall of the hollow column (14) is fixedly connected with a paddle (15), and the top end inner wall of the tank body (1) is fixedly connected with a cleaning assembly.
2. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 1, characterized by: The cleaning assembly comprises a shell (16), the top end inner wall of the shell (16) is fixedly connected with a motor two (17), the driving end of the motor two (17) is fixedly connected with a rotating rod (18), the top end inner wall of the shell (16) is fixedly connected with two fixed supports (19), the outer wall of the rotating rod (18) is rotatably connected with a rotating block (20), the inner wall of the rotating block (20) is fixedly connected with a fixed rod (21), the bottom end of the rotating block (20) is fixedly connected with a water outlet hole (22), the inner walls of the proximal sides of the two fixed supports (19) are rotatably connected with rotating columns (23) respectively, and the outer walls of the two rotating columns (23) are fixedly connected with rotating rings (24).
3. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 1, characterized by: The bottom end outer wall of the round rod (7) is fixedly connected with a paddle (15), and the inner wall of the rack disc one (8) is engaged with the outer wall of the gear one (10).
4. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 1, characterized by: The outer wall of the gear two (12) is engaged with the inner wall of the rack disc two (13).
5. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 2, characterized by: The outer wall of the fixed rod (21) is rotatably connected to the inner wall of the rotating ring (24), and the outer wall of the gear one (10) is engaged with the outer wall of the gear two (12).
6. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 2, characterized by: The top end inner wall of the tank body (1) is fixedly connected with a shell (16).
7. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 1, characterized by: The outer wall of the round rod (7) is rotatably connected in the box body (5), and the outer wall of the round rod (7) is rotatably connected in the tank body (1).
8. The methanol aqueous solution-based electrolytic water hydrogen production separation device according to claim 1, characterized by: The outer wall of the hollow column (14) is rotatably connected to the bottom end inner wall of the box body (5), and the outer wall of the hollow column (14) is rotatably connected to the bottom end inner wall of the tank body (1).