Bent arc machining device for mirror surface aluminum plate production

By designing a bending processing device that can drive a U-shaped frame to perform circular motion, the problem of fixed bending curvature in existing devices has been solved, enabling the processing of various bending curvatures and improving the flexibility and precision of aluminum plate processing.

CN223997000UActive Publication Date: 2026-03-17HENAN RUNXIN NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing bending devices for aluminum sheet production have a fixed bending radius, which cannot complete different bending radii according to different processing requirements, thus reducing the applicability of the device.

Method used

A bending processing device including a worktable, a limiting roller, a U-shaped frame and an electric push rod is designed. The electric push rod drives the U-shaped frame to perform circumferential motion around the positioning roller. Combined with the limiting component and the guide roller, bending operations of different curvatures can be realized.

Benefits of technology

It enables processing of various bending arcs according to different processing requirements, improves the applicability and practicality of the device, ensures that the aluminum plate does not shift during the bending process, and improves the processing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arc bending processing device for mirror surface aluminum plate production, which relates to the technical field of aluminum plate arc bending and comprises a workbench, and two pairs of limiting rollers are symmetrically and rotatably mounted at the center of the outer top surface of the workbench. A first positioning roller and a second positioning roller which are parallel to each other are fixedly mounted at the left end and the right end of the outer top face of the workbench correspondingly, first circular rings are rotatably mounted at the upper end and the lower end of the peripheral surface of the first positioning roller correspondingly, and a first U-shaped frame is jointly and fixedly connected to the peripheral side walls of the two first circular rings. A displacement assembly used for driving the first U-shaped frame to conduct circular motion with the first positioning roller as the center is arranged in the workbench. According to the aluminum plate arc bending device, the first electric push rod, the straight plate, the rotating shaft rod, the circular plate, the gear and the rack are matched with one another, the first U-shaped frame is driven to conduct circular motion with the first positioning roller as the center, arc bending operation of different radians is conducted on an aluminum plate according to different machining requirements, and therefore the applicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum plate bending technology, and in particular to a bending processing device for the production of mirror aluminum plates. Background Technology

[0002] Aluminum sheets are building decoration materials that have undergone chromating and other treatments, followed by fluorocarbon spraying technology. They have good resistance to heat and cold, can withstand strong ultraviolet radiation, and can maintain their color and prevent powdering for a long time, resulting in a long service life. When processing aluminum sheets, bending operations are required to give them greater flexibility in use.

[0003] However, existing bending devices for aluminum sheet production have a fixed bending radius, which is not conducive to completing different bending radii according to different processing requirements, thus reducing the applicability of the entire device. Therefore, those skilled in the art provide a bending processing device for mirror aluminum sheet production to solve the problems mentioned in the background art. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a bending processing device for the production of mirror aluminum plates, which solves the problem mentioned in the background technology that when bending aluminum plates, the bending arc is fixed, which is not conducive to completing different bending arcs according to different processing requirements, thereby reducing the applicability of the entire device.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a bending processing device for producing mirror aluminum plates, comprising a worktable, two pairs of limiting rollers symmetrically and rotatably installed at the center of the outer top surface of the worktable, positioning roller one and positioning roller two parallel to each other fixedly installed at the left and right ends of the outer top surface of the worktable, and a ring one rotatably installed at the upper and lower ends of the outer peripheral surface of the positioning roller one, and a U-shaped frame one fixedly connected to the outer peripheral sidewalls of the two rings one, and a reinforcing component for limiting the aluminum plate is provided inside the U-shaped frame one;

[0006] The workbench is equipped with a displacement component for driving the U-shaped frame to move in a circular motion around the positioning roller.

[0007] The displacement component includes a semi-circular through-slide groove on the top outer surface of the worktable. A rotating shaft is rotatably mounted at both the upper and lower ends inside the worktable. A circular plate and a gear are respectively fixedly mounted at the upper and lower ends of the outer circumferential surface of the rotating shaft. A connecting plate is fixedly mounted on the top outer surface of the circular plate. The top end of the connecting plate passes through the slide groove and is fixedly connected to the outer bottom surface of a U-shaped frame. An electric push rod is fixedly mounted on the inner bottom surface of the worktable. A straight plate is fixedly mounted on the output end of the electric push rod. A rack is fixedly mounted on the outer wall of the straight plate near the gear. The rack and gear are meshed together.

[0008] As a further technical solution of this utility model, the reinforcing component includes a second U-shaped frame disposed inside the first U-shaped frame. A guide roller is fixedly installed on the inner side of the second U-shaped frame. The upper and lower ends of the inner side of the first U-shaped frame are provided with a through-type horizontal opening. The two ends of the second U-shaped frame slide on the inner side of the two sets of horizontal openings through connecting rods.

[0009] As a further technical solution of this utility model, an electric push rod 2 is fixedly installed on the outer wall of the U-shaped frame 1 away from the positioning roller 1. The output end of the electric push rod 2 extends into the interior of the U-shaped frame 1 and is fixedly connected to the outer wall of the U-shaped frame 2. Slide rods 1 are fixedly installed at both ends of the outer wall of the U-shaped frame 2, and one end of the two slide rods 1 extends to the outer wall of the U-shaped frame 1.

[0010] As a further technical solution of this utility model, both the upper and lower ends of the outer peripheral surface of the positioning roller are fixedly installed with rings, and a U-shaped frame is fixedly connected to the outer peripheral sidewall of the two rings. The U-shaped frame is provided with a vertical plate inside, and a positioning square plate is fixedly installed on the outer sidewall of one end of the vertical plate, while a threaded rod is rotatably connected to the other end.

[0011] As a further technical solution of this utility model, the upper and lower ends of the inner side of the U-shaped frame three are provided with through-type horizontal openings two. The two ends of the U-shaped frame two slide in the inner side of the two sets of horizontal openings two through moving blocks. One end of the threaded rod extends to the outer side wall of the U-shaped frame three and a knob is fixedly installed thereon. The outer side wall of the vertical plate and the two ends outside the threaded rod are fixedly installed with sliding rods two. One end of the two sliding rods two extends to the outer side wall of the U-shaped frame three. At the same time, the two sliding rods two are threadedly fixed to the U-shaped frame three through positioning screws.

[0012] As a further technical solution of this utility model, a U-shaped slider is fixedly installed on the inner bottom surface of the workbench, and the straight plate is slidably sleeved in the inner side of the U-shaped slider.

[0013] This utility model provides a bending processing device for the production of mirror aluminum plates, which has the following advantages compared with the prior art:

[0014] 1. This design provides a bending processing device for the production of mirror-finish aluminum plates. Through the coordinated operation of an electric push rod, a straight plate, a rotating shaft, a circular plate, gears, and a rack, a U-shaped frame is driven to perform circumferential motion around a positioning roller. This allows for bending operations of different curvatures on the aluminum plate according to different processing requirements, thereby improving the applicability of the device.

[0015] 2. This design provides a bending processing device for the production of mirror aluminum plates. By setting guide rollers and positioning square plates, the two ends of the aluminum plate can be limited, thereby preventing the aluminum plate from moving during bending and affecting the final bending effect, thus improving the practicality of the device. Attached Figure Description

[0016] Figure 1 A first three-dimensional structural schematic diagram of a bending processing device for the production of mirror aluminum sheets;

[0017] Figure 2 This is a schematic diagram of a second three-dimensional structure of a bending processing device for the production of mirror-finish aluminum sheets.

[0018] Figure 3 A cross-sectional three-dimensional structural diagram of a bending processing device for producing mirror-finish aluminum sheets;

[0019] Figure 4 This is a three-dimensional structural diagram of the displacement and reinforcement components of a bending processing device for producing mirror aluminum sheets.

[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of a U-shaped frame for a bending and arc processing device used in the production of mirror aluminum plates.

[0021] In the picture:

[0022] Worktable; 101. Limiting roller; 102. Positioning roller one; 103. Positioning roller two; 104. Circular ring one; 105. U-shaped frame one;

[0023] Reinforcing components; 201, U-shaped frame two; 202, guide roller; 203, horizontal opening one; 204, electric push rod two; 205, slide rod one;

[0024] Displacement assembly; 301, slide rail; 302, rotating shaft; 303, circular plate; 304, gear; 305, connecting plate; 306, electric push rod one; 307, straight plate; 308, rack; 309, U-shaped slider;

[0025] Circular ring 2; 401, U-shaped frame 3; 402, vertical plate; 403, positioning square plate; 404, threaded rod; 405, horizontal opening 2; 406, knob; 407, slide rod 2; 408, positioning screw. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 This utility model provides a technical solution for a bending processing device for the production of mirror aluminum plates: It includes a worktable 1, with two pairs of limiting rollers 101 symmetrically rotatably mounted at the center of the outer top surface of the worktable 1. Positioning rollers 102 and 103, parallel to each other, are fixedly mounted at the left and right ends of the outer top surface of the worktable 1, respectively. Rings 104 are rotatably mounted at the upper and lower ends of the outer circumferential surface of the positioning rollers 102. A U-shaped frame 105 is fixedly connected to the outer circumferential sidewalls of the two rings 104. A displacement component 3 is provided inside the worktable 1 to drive the U-shaped frame 105 to perform circular motion around the positioning rollers 102. The displacement component 3 includes a semi-circular through-type groove 301 opened on the outer top surface of the worktable 1. The upper and lower ends of the workbench 1 are rotatably mounted with a rotating shaft 302. The upper and lower ends of the outer circumferential surface of the rotating shaft 302 are respectively fixedly mounted with a circular plate 303 and a gear 304. The outer top surface of the circular plate 303 is fixedly mounted with a connecting plate 305. The top end of the connecting plate 305 passes through the slide groove 301 and is fixedly connected to the outer bottom surface of the U-shaped frame 105. The inner bottom surface of the workbench 1 is fixedly mounted with an electric push rod 306. The output end of the electric push rod 306 is fixedly mounted with a straight plate 307. The outer wall of the straight plate 307 near the gear 304 is fixedly mounted with a rack 308. The rack 308 and the gear 304 are meshed. The inner bottom surface of the workbench 1 is fixedly mounted with a U-shaped slider 309. The straight plate 307 is slidably sleeved in the inner side of the U-shaped slider 309.

[0028] In practical application, the aluminum plate is first placed between two pairs of limiting rollers 101. The end that needs to be bent is then passed through the inside of the U-shaped frame 105. Next, the electric push rod 306 is activated to drive the straight plate 307 to slide inside the U-shaped slider 309. First, the rack 308 drives the gear 304 to rotate, then the rotating shaft 302 drives the circular plate 303 to rotate. Then, the connecting plate 305 slides inside the groove 301. This allows the U-shaped frame 105 to perform a semi-circular motion around the positioning roller 102 as needed, thereby bending the aluminum plate along the positioning roller 102. This enables bending operations of different curvatures on the aluminum plate according to different processing requirements, improving the applicability of the device. Furthermore, after bending the aluminum plate once, it is pushed to continue moving inside the U-shaped frame 105 for a second bending, thus satisfying the need for continuous multiple bending operations on the aluminum plate, increasing the flexibility of the device.

[0029] The U-shaped frame 105 is equipped with a reinforcing component 2 for limiting the aluminum plate. The reinforcing component 2 includes a U-shaped frame 201 inside the U-shaped frame 105. A guide roller 202 is fixedly installed on the inner side of the U-shaped frame 201. The upper and lower ends of the inner side of the U-shaped frame 105 are provided with through-type horizontal openings 203. The two ends of the U-shaped frame 201 slide on the inner side of the two sets of horizontal openings 203 through connecting rods. An electric push rod 204 is fixedly installed on the outer wall of the side of the U-shaped frame 105 away from the positioning roller 102. The output end of the electric push rod 204 extends into the interior of the U-shaped frame 105 and is fixedly connected to the outer wall of the U-shaped frame 201. Slide rods 205 are fixedly installed at both ends of the outer wall of the U-shaped frame 201. One end of the two slide rods 205 extends to the outer wall of the U-shaped frame 105.

[0030] Furthermore, when the end of the aluminum plate that needs to be bent moves into the interior of the U-shaped frame 105, the electric push rod 204 is activated to drive the U-shaped frame 201 to move inside the U-shaped frame 105. With the assistance of the transverse opening 203 and the connecting rod, the stability of the movement of the U-shaped frame 201 is ensured, thereby allowing the guide roller 202 to push the aluminum plate to fit tightly against the outer peripheral side wall of the positioning roller 102. This facilitates the bending of the aluminum plate according to the required curvature and also prevents the aluminum plate from shifting during bending, which would affect the bending effect.

[0031] Both ends of the outer circumferential surface of the positioning roller 2 103 are fixedly installed with rings 2 4. A U-shaped frame 3 401 is fixedly connected to the outer circumferential sidewalls of the two rings 2 4. A vertical plate 402 is provided inside the U-shaped frame 3 401. A positioning square plate 403 is fixedly installed on the outer wall of one end of the vertical plate 402, while a threaded rod 404 is rotatably connected to the other end. The upper and lower ends of the inner side of the U-shaped frame 3 401 have through-type horizontal openings 2 405. (U-shaped frame 2 201) Both ends of the sliding rod 404 are slidable within the two sets of horizontal openings 405 via movable blocks. One end of the threaded rod 404 extends to the outer wall of the U-shaped frame 401 and is fixedly mounted with a knob 406. The two ends of the vertical plate 402, located outside the threaded rod 404, are fixedly mounted with sliding rods 407. One end of the two sliding rods 407 extends to the outer wall of the U-shaped frame 401, and the two sliding rods 407 are threadedly fixed to the U-shaped frame 401 via positioning screws 408.

[0032] In specific operation, the screw rod 404 is rotated by turning the knob 406, which allows the vertical plate 402 to move along the inner side of the U-shaped frame 401 with the positioning square plate 403. With the assistance of the horizontal opening 405 and the moving block, the stability of the positioning square plate 403 is ensured, so that the positioning square plate 403 fits against the outer wall of the aluminum plate to fix it and cooperates with the guide roller 202 to fix the aluminum plate. Then, the positioning screw 408 is turned to fix the sliding rod 407 and the U-shaped frame 401 together with the screw thread to ensure the fixing effect of the positioning square plate 403, thereby preventing the aluminum plate from shifting during bending and affecting the bending effect.

[0033] The working principle of this utility model is as follows: When using it, the aluminum plate is first placed between two pairs of limiting rollers 101, and its two ends are placed and passed through the interior of U-shaped frame 105 and U-shaped frame 301 respectively.

[0034] At the same time, first turn the knob 406 to drive the threaded rod 404 to rotate, which drives the vertical plate 402 to move with the positioning square plate 403 inside the U-shaped frame 401, so that the positioning square plate 403 fits against the outer wall of the aluminum plate to limit and fix it.

[0035] At the same time, the electric push rod 204 drives the U-shaped frame 201 to move, so that the guide roller 202 pushes the aluminum plate to fit tightly against the positioning roller 102, which limits its position and makes it easier for the aluminum plate to be bent according to the required curvature.

[0036] Finally, the electric push rod 306 is activated to drive the straight plate 307 to slide inside the U-shaped slider 309. First, the rack 308 drives the gear 304 to rotate, and then the rotating shaft 302 drives the circular plate 303 to rotate. The connecting plate 305 slides inside the slide groove 301, driving the U-shaped frame 105 to make a semi-circular circumferential motion around the positioning roller 102. This allows the aluminum plate to be bent at different arcs along the positioning roller 102 according to different processing requirements.

[0037] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A bending arc processing device for mirror surface aluminum plate production, characterized by, Including workbench (1), the outer top surface center position of the workbench (1) is symmetrically rotatably installed with two pairs of limiting rollers (101), the left and right ends of the outer top surface of the workbench (1) are respectively fixedly installed with mutually parallel positioning roller one (102) and positioning roller two (103), the upper and lower ends of the outer peripheral surface of the positioning roller one (102) are rotatably installed with a circular ring one (104), the outer peripheral side walls of two circular ring one (104) are fixedly connected with a U-shaped frame one (105) in common, the inside of the U-shaped frame one is provided with a reinforcing assembly (2) for limiting aluminum plate; The inside of the workbench (1) is provided with a displacement assembly (3) for driving the U-shaped frame one (105) to perform circumferential motion with the positioning roller one (102) as the center; Wherein, the displacement assembly (3) includes a semicircular through-type sliding groove (301) opened in the outer top surface of the workbench (1), the upper and lower ends of the inside of the workbench (1) are rotatably installed with a rotating shaft rod (302), the upper and lower ends of the outer peripheral surface of the rotating shaft rod (302) are respectively fixedly installed with a circular plate (303) and a gear (304), the outer top surface of the circular plate (303) is fixedly installed with a connecting plate (305), the top end of the connecting plate (305) penetrates through the sliding groove (301) and is fixedly connected with the outer bottom surface of the U-shaped frame one (105), the inner bottom surface of the workbench (1) is fixedly installed with an electric push rod one (306), the output end of the electric push rod one (306) is fixedly installed with a straight plate (307), the outer wall of the side of the straight plate (307) close to the gear (304) is fixedly installed with a rack (308), the rack (308) and the gear (304) are meshingly connected.

2. The bending and arc processing device for mirror surface aluminum plate production according to claim 1, characterized in that, The reinforcing assembly (2) includes a U-shaped frame two (201) arranged in the inside of the U-shaped frame one (105), the inner side of the U-shaped frame two (201) is fixedly installed with a guide roller (202), the upper and lower ends of the inside of the U-shaped frame one (105) are provided with and are in the form of a through-type horizontal opening one (203), the two ends of the U-shaped frame two (201) slide in the inside of the two groups of horizontal openings one (203) through connecting rods.

3. The bending and arc processing device for mirror surface aluminum plate production according to claim 2, characterized in that, The outer wall of the side of the U-shaped frame one (105) away from the positioning roller one (102) is fixedly installed with an electric push rod two (204), the output end of the electric push rod two (204) extends to the inside of the U-shaped frame one (105) and is fixedly connected with the outer side wall of the U-shaped frame two (201), the outer side walls of the two ends of the U-shaped frame two (201) are fixedly installed with slide rods one (205), one end of the two slide rods one (205) extends to the outer side wall of the U-shaped frame one (105).

4. The bending and arc processing device for mirror surface aluminum plate production according to claim 2, characterized in that, The upper and lower ends of the outer peripheral surface of the positioning roller two (103) are fixedly installed with a circular ring two (4), the outer peripheral side walls of two circular ring two (4) are fixedly connected with a U-shaped frame three (401) in common, the inside of the U-shaped frame three (401) is provided with a vertical plate (402), one end of the outer side wall of the vertical plate (402) is fixedly installed with a positioning square plate (403), and the other end is rotatably connected with a threaded rod (404).

5. The bending and arc processing device for mirror surface aluminum plate production according to claim 4, characterized in that, The upper and lower ends of the inner side of the U-shaped frame three (401) are provided with and through the horizontal opening two (405), the two ends of the U-shaped frame two (201) slide in the inner side of the two groups of horizontal opening two (405) through the moving block, one end of the threaded rod (404) extends to the outer side wall of the U-shaped frame three (401) and is fixedly installed with the knob (406), the outer side wall of the vertical plate (402) and located at the outer two ends of the threaded rod (404) is fixedly installed with the slide rod two (407), one end of the two slide rod two (407) extends to the outer side wall of the U-shaped frame three (401), and the two slide rod two (407) are fixedly screwed with the U-shaped frame three (401) through the positioning screw rod (408).

6. The bending and arc processing device for mirror surface aluminum plate production according to claim 1, characterized in that, The inner bottom surface of the workbench (1) is fixedly installed with the U-shaped slide block (309), and the straight plate (307) is slidably sleeved in the inner side of the U-shaped slide block (309).