Front end plate and rear end plate preassembling tool of air conditioner compressor cylinder body

Abstract

The utility model belongs to the technical field of air conditioner compressor manufacturing, and particularly relates to an air conditioner compressor cylinder body front and rear end plate preassembling tool which comprises a base. A preassembling table is fixedly installed on the upper portion of the base, stand columns are fixedly installed on the two sides of the middle of the preassembling table, a control box is arranged between the stand columns, sliding plates are slidably arranged in the two ends of the control box, through holes are formed in the upper ends of the sliding plates, the lower ends of the sliding plates penetrate through the control box, and first clamping plates are fixedly installed on the inner sides of the sliding plates. Sliding tables are slidably mounted at the two ends of the limiting rod, grooves are formed in the upper ends of the sliding tables, first bidirectional screws are rotatably mounted in the grooves, fixing plates are arranged in the two ends of the grooves in the upper ends of the sliding tables, and second clamping plates are fixedly mounted on the inner sides of the upper ends of the fixing plates; by means of the sliding plate and the first clamping plate in the control box and the design of the first two-way screw and the second clamping plate, accurate positioning and stable clamping of the front end plate and the rear end plate of the air conditioner compressor cylinder body are achieved.

Description

Technical Field

[0001] This utility model relates to the field of air conditioner compressor manufacturing technology, specifically to a pre-assembly fixture for the front and rear end plates of an air conditioner compressor cylinder. Background Technology

[0002] As the core component of an air conditioning system, the performance of the air conditioning compressor directly affects the operating efficiency and cooling effect of the entire system. In the manufacturing process of an air conditioning compressor, the pre-assembly of the front and rear end plates of the cylinder block is a crucial step.

[0003] The structural design of tooling typically includes components such as a base plate, upright plates, connecting rods, baffles, and support plates. Taking an automotive air conditioning compressor as an example, during pre-assembly, tooling ensures accurate alignment and secure clamping of the front and rear end plates of the compressor cylinder, thereby improving pre-assembly efficiency and quality.

[0004] During the pre-assembly process, the front and rear end plates of the cylinder block may be misaligned due to the lack of precise guiding and positioning devices. Inaccurate positioning will directly affect the sealing performance and operating efficiency of the compressor. Therefore, a pre-assembly fixture for the front and rear end plates of the air conditioning compressor cylinder block is proposed to address the above issues. Utility Model Content

[0005] To overcome the shortcomings of existing technology, during the pre-assembly process, the front and rear end plates of the cylinder block may have deviations in installation position due to the lack of precise guiding and positioning devices. Inaccurate positioning will directly affect the sealing performance and operating efficiency of the compressor. This utility model proposes a pre-assembly fixture for the front and rear end plates of the air conditioning compressor cylinder block.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The pre-assembly fixture for the front and rear end plates of the air conditioning compressor cylinder of this utility model includes a base; a pre-assembly platform is fixedly installed on the upper part of the base, and columns are fixedly installed on both sides of the middle of the pre-assembly platform. A sliding groove is opened on the opposite side of each column, and a control box is arranged between the columns. Both ends of the control box are slidably arranged in the sliding groove. A guide rod is fixedly installed inside the control box, and a sliding plate is slidably arranged inside both ends of the control box. A through hole is opened inside the upper end of the sliding plate, and the lower end penetrates the control box and a clamping plate is fixedly installed on the inner side. The sliding plate is slidably installed at both ends of the guide rod. Limit rods are fixedly installed on both sides of the upper part of the pre-assembly platform, and sliding tables are slidably installed at both ends of the limit rods. A groove is opened at the upper end of each sliding table, and a bidirectional screw is rotatably installed inside the groove. Fixed plates are installed at both ends of the groove, and threaded holes are opened in the lower end of the fixed plates. The fixed plates are slidably installed at both ends of the first bidirectional screw. Second clamping plates are fixedly installed on the inner side of the upper end of the fixed plates. A belt conveyor is fixedly installed on the upper part of the base below the first clamping plate. Slide rails are fixedly installed on the upper part of both ends of the base. Support plates are installed on both sides of the belt conveyor. Positioning seats are fixedly installed on the top of the support plates. Multiple rollers are rotatably installed in parallel inside the positioning seats. The bottom ends of both ends of the support plates are slidably installed in the slide rails, and threaded holes are opened in the center of the lower end of the support plates. By using the slide plate and the first clamping plate in the control box, as well as the groove, the first bidirectional screw, and the second clamping plate on the slide table, the precise positioning and stable clamping of the front and rear end plates of the cylinder can be achieved, thereby simplifying the pre-assembly process and improving the pre-assembly efficiency and accuracy.

[0007] Preferably, a No. 1 cylinder is fixedly installed on the top of each column, and the piston rod of the No. 1 cylinder is fixedly installed on both sides of the top of the control box. By introducing the No. 1 cylinder, the control box can move flexibly up and down along the column.

[0008] Preferably, a second cylinder is fixedly installed on the top of the control box, and a mounting base is fixedly installed on the piston rod of the second cylinder. Connecting rods are rotatably installed on both sides of the mounting base, and the other end of the connecting rod is rotatably installed on the top of the slide plate. By setting up the second cylinder, the introduction of the second cylinder makes the movement of the slide plate faster and more efficient. Compared with traditional mechanical drive or manual operation, the cylinder has a greater driving force and a faster action, thereby significantly improving the overall efficiency of the pre-assembly process.

[0009] Preferably, a control motor is fixedly installed at one end of each slide table, and the rotating shaft of the control motor is fixedly connected to one end of the No. 1 bidirectional screw. By setting the control motor, not only is stable clamping of the front and rear end plates of the cylinder achieved, but the clamping process is also more controllable and precise.

[0010] Preferably, a No. 3 cylinder is fixedly installed at both ends of the pre-assembly platform, and the piston rod of the No. 3 cylinder is fixedly installed on the slide. By setting the No. 3 cylinder, when the piston rod of the No. 3 cylinder extends or retracts, it can push the slide to move left and right on the limit rod, which not only enhances the flexibility of the pre-assembly device, but also can adapt to the front and rear end plates of cylinders of different lengths.

[0011] Preferably, a second bidirectional screw is provided between the slide rails. Both ends of the second bidirectional screw are rotatably mounted on the upper part of the base via bearings. A drive motor is fixedly mounted on the upper part of the base at one end of the second bidirectional screw. The rotating shaft of the drive motor is fixedly connected to one end of the second bidirectional screw. The support plates are slidably mounted on both ends of the second bidirectional screw. By providing the drive motor, the rotation of the drive motor can drive the second bidirectional screw to rotate, and then push the support plates to move left and right on the slide rail through the transmission action of the screw thread. This not only achieves precise adjustment of the positioning seat, but also allows the entire pre-assembly device to adapt to the front and rear end plates of cylinders of different sizes.

[0012] The advantages of this utility model are:

[0013] 1. This utility model, during the compressor assembly process, uses pre-assembly fixtures to pre-assemble the compressor cylinder body and front and rear end plates. The compressor cylinder body is placed on a belt conveyor, and then transported to below the first clamping plate via the conveyor belt. Rollers are used to position both ends of the cylinder body. Then, the first cylinder is activated, moving the first clamping plate to both sides of the cylinder body. Next, the second cylinder is activated, using a mounting base to drive a connecting rod that pulls a sliding plate within the control box. The sliding plate moves the first clamping plate to clamp and fix both sides of the cylinder body. Finally, the cylinder body is lifted to the upper part of the pre-assembly platform, and the control motor is started, using the first... The bidirectional screw drives the No. 2 clamping plate to fix the front and rear end plates onto the slide. The No. 3 cylinder is activated to push the slide, moving the end plates to both ends of the cylinder body for pre-assembly. This structural design achieves precise positioning and stable clamping, solving the problem that the front and rear end plates of the cylinder body may deviate in installation position during pre-assembly due to the lack of precise guiding and positioning devices. Inaccurate positioning directly affects the sealing performance and operating efficiency of the compressor. This improves the accuracy and efficiency of the pre-assembly process, reduces production and maintenance costs, and enhances the convenience of operation and the adaptability of the equipment. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of one side of the pre-assembled tooling;

[0016] Figure 2 This is a schematic diagram of the other side of the pre-assembled tooling.

[0017] Figure 3 A schematic diagram of the compressor cylinder loading device;

[0018] Figure 4 This is a schematic diagram of the pre-assembled mechanism.

[0019] Figure 5 A schematic diagram of the compressor cylinder support mechanism.

[0020] In the diagram: 1. Base; 2. Pre-assembly platform; 3. Column; 4. Cylinder No. 1; 5. Control box; 6. Guide rod; 7. Slide plate; 8. Clamping plate No. 1; 9. Cylinder No. 2; 10. Mounting seat; 11. Connecting rod; 12. Limiting rod; 13. Slide table; 14. Bidirectional screw No. 1; 15. Fixing plate; 16. Clamping plate No. 2; 17. Control motor; 18. Cylinder No. 3; 19. Belt conveyor; 20. Slide rail; 21. Support plate; 22. Positioning seat; 23. Roller; 24. Bidirectional screw No. 2; 25. Drive motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] Please see Figure 1-5As shown, the pre-assembly fixture for the front and rear end plates of the air conditioning compressor cylinder includes a base 1; a pre-assembly platform 2 is fixedly installed on the upper part of the base 1, and columns 3 are fixedly installed on both sides of the middle of the pre-assembly platform 2. Each column 3 has a sliding groove on its opposite side. A control box 5 is arranged between the columns 3. Both ends of the control box 5 are slidably disposed within the sliding grooves. A guide rod 6 is fixedly installed inside the control box 5. Slide plates 7 are slidably disposed inside both ends of the control box 5. A through hole is opened at the upper end of the slide plate 7, and the lower end penetrates the control box 5 and a clamping plate 8 is fixedly installed on its inner side. The slide plate 7 is slidably mounted on both ends of the guide rod 6. Limiting rods 12 are fixedly installed on both sides of the upper part of the pre-assembly platform 2. The limiting rods 12 have two ends... A sliding table 13 is slidably installed on each of the base 1. Each sliding table 13 has a groove at its upper end, and a first bidirectional screw 14 is rotatably installed inside the groove. A fixing plate 15 is provided at both ends of the groove at the upper end of each sliding table 13. A threaded hole is provided at the lower end of each fixing plate 15. The fixing plate 15 is slidably installed at both ends of the first bidirectional screw 14. A second clamping plate 16 is fixedly installed on the inner side of the upper end of each fixing plate 15. A belt conveyor 19 is fixedly installed on the upper part of the base 1 below the first clamping plate 1. Slide rails 20 are fixedly installed on the upper parts of both ends of the base 1. Support plates 21 are provided on both sides of the belt conveyor 19. A positioning seat 22 is fixedly installed on the top of each support plate 21. The positioning seat 22 has a flat interior. The support plate 21 is equipped with multiple rollers 23 for rotation. Both ends of the support plate 21 are slidably mounted within the slide rail 20, and a threaded hole is provided at the center of the lower end of the support plate 21. During operation, when pre-assembling the compressor cylinder body and front and rear end plates using pre-assembly fixtures, the compressor cylinder body is placed on the conveyor belt of the belt conveyor 19. The cylinder body is then transported to below the first clamping plate 8 via the conveyor belt. The drive motor 25 is started to rotate the second bidirectional screw 24, which in turn drives the support plate 21 to slide. The support plate 21, through the positioning seat 22, drives the rollers 23 to position both ends of the cylinder body. The first cylinder 4 is started to pull the control box 5 to slide within the slide groove of the column 3. Simultaneously, the control box 5... Move clamp 8 up and down to both sides of the cylinder body. Start cylinder 9 to move mounting base 10. Mounting base 10 moves connecting rods 11 on both sides. The other end of connecting rod 11 pulls slide plate 7 to slide in the groove of slide table 13 under the action of guide rod 6. Slide plate 7 moves clamp 8 to position and fix both sides of the cylinder body. At the same time, start control motor 17 to rotate double screw 14. Double screw 14 moves fixing plate 15 to slide in slide table 13. At the same time, move clamp 16 to clamp and position end plate. Start cylinder 18 to push slide table 13 to move relative to cylinder body under the action of limit rod 12. At the same time, move end plate to both ends of cylinder body to pre-assemble end plate and cylinder body.

[0023] Each column 3 has a No. 4 cylinder fixedly installed on its top. The piston rod of the No. 4 cylinder is fixedly installed on both sides of the top of the control box 5. During operation, when the compressor is assembled, the compressor cylinder body and the front and rear end plates are pre-assembled using pre-assembly fixtures. The No. 4 cylinder is started, and the piston rod of the No. 4 cylinder pulls the two ends of the control box 5 to slide in the slide groove of the column 3. At the same time, the control box 5 drives the No. 1 clamping plate 8 to move up and down.

[0024] A second cylinder 9 is fixedly installed on the top of the control box 5. A mounting base 10 is fixedly installed on the piston rod of the second cylinder 9. Connecting rods 11 are rotatably installed on both sides of the mounting base 10. The other end of the connecting rod 11 is rotatably installed on the top of the slide plate 7. During operation, when the compressor cylinder body and the front and rear end plates are pre-assembled using pre-assembly fixtures during compressor assembly, the second cylinder 9 is started. The piston rod of the second cylinder 9 drives the mounting base 10 to move. The mounting base 10 drives the connecting rods 11 on both sides to move. The other end of the connecting rod 11 pulls the slide plate 7 to slide in the groove of the slide table 13 under the action of the guide rod 6.

[0025] Each slide table 13 has a control motor 17 fixedly installed at one end. The rotation shaft of the control motor 17 is fixedly connected to one end of the first bidirectional screw 14. During operation, when the compressor cylinder and the front and rear end plates are pre-assembled using pre-assembly fixtures during compressor assembly, the control motor 17 is started. The control motor 17 drives the first bidirectional screw 14 to rotate. The first bidirectional screw 14 drives the fixing plate 15 to slide within the slide table 13, and at the same time drives the second clamping plate 16 to clamp and position the end plate.

[0026] The pre-assembly platform 2 is fixedly equipped with cylinders 18 at both ends, and the piston rods of cylinders 18 are fixedly mounted on slides 13. During operation, when the compressor is assembled, the pre-assembly tooling is used to pre-assemble the compressor cylinder body and the front and rear end plates. Cylinders 18 are started, and cylinders 18 push slides 13 to move relative to each other under the action of limit rods 12, while simultaneously moving the end plates to both ends of the cylinder body.

[0027] A second bidirectional screw 24 is provided between the slide rails 20. Both ends of the second bidirectional screw 24 are rotatably mounted on the upper part of the base 1 via bearings. A drive motor 25 is fixedly mounted on the upper part of the base 1 at one end of the second bidirectional screw 24. The rotating shaft of the drive motor 25 is fixedly connected to one end of the second bidirectional screw 24. The support plates 21 are slidably mounted on both ends of the second bidirectional screw 24. During operation, when the compressor cylinder and front and rear end plates are pre-assembled using pre-assembly fixtures during compressor assembly, the drive motor 25 is started. The rotating shaft of the drive motor 25 drives the second bidirectional screw 24 to rotate. The second bidirectional screw 24 drives the support plates 21 to slide. The support plates 21 drive the rollers 23 to position the two ends of the cylinder through the positioning seat 22.

[0028] Working principle: During the compressor assembly process, when pre-assembling the compressor cylinder and front and rear end plates using pre-assembly fixtures, the compressor cylinder is placed on the conveyor belt of belt conveyor 19. The conveyor belt then transports the cylinder to below the first clamping plate 8. The drive motor 25 is started, driving the second bidirectional screw 24 to rotate. The second bidirectional screw 24 drives the support plate 21 to slide. The support plate 21, through the positioning seat 22, drives the rollers 23 to position both ends of the cylinder. The first cylinder 4 is started, pulling the control box 5 to slide within the grooves of the column 3. Simultaneously, the control box 5 moves the first clamping plate 8 up and down, positioning it on both sides of the cylinder. The second cylinder 4 is then started. Cylinder 9 drives mounting base 10 to move, mounting base 10 drives connecting rods 11 on both sides to move, and the other end of connecting rod 11 pulls slide plate 7 to slide in the groove of slide table 13 under the action of guide rod 6. Slide plate 7 drives clamping plate 8 to position and fix the two sides of cylinder body. At the same time, control motor 17 is started to drive double screw 14 to rotate. Double screw 14 drives fixing plate 15 to slide in slide table 13. At the same time, clamping plate 16 is driven to clamp and position end plate. Cylinder 18 is started to push slide table 13 to move relative to cylinder body under the action of limit rod 12. At the same time, end plate is driven to move to both ends of cylinder body to pre-install end plate and cylinder body.

[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A pre-assembly fixture for the front and rear end plates of an air conditioning compressor cylinder, characterized in that: It includes base (1), the upper portion of base (1) is fixedly installed with preloading platform (2), both sides of preloading platform (2) are fixedly installed with stand (3), both sides of stand (3) are provided with sliding groove, control box (5) is arranged between stand (3), both ends of control box (5) are slidably arranged in sliding groove, guide rod (6) is fixedly installed in control box (5), both ends of control box (5) are slidably arranged with slide plate (7), the upper end of slide plate (7) is provided with through hole, the lower end of slide plate (7) penetrates control box (5) and is fixedly installed with No.1 clamping plate (8) on the inner side, slide plate (7) is slidably installed at both ends of guide rod (6), both sides of the upper portion of preloading platform (2) are fixedly installed with limiting rod (12), both ends of limiting rod (12) are slidably installed with slide table (13), both ends of the upper end of slide table (13) are provided with recess, No.1 bidirectional screw rod (14) is rotatably installed in recess, both ends of the upper end recess of slide table (13) are provided with fixed plate (15), the lower end of fixed plate (15) is provided with threaded hole, fixed plate (15) is slidably installed at both ends of No.1 bidirectional screw rod (14), both ends of the upper end of fixed plate (15) are fixedly installed with No.2 clamping plate (16), No.1 clamping plate (8) is arranged below the belt conveyor (19) fixedly installed on the upper portion of base (1), both ends of the upper portion of base (1) are fixedly installed with slide rail (20), both sides of belt conveyor (19) are provided with support plate (21), the top of support plate (21) is fixedly installed with positioning seat (22), a plurality of rollers (23) are rotatably installed in positioning seat (22) in parallel, both ends of the bottom of support plate (21) are slidably installed in slide rail (20), and threaded holes are formed in the lower end of support plate (21) in the center.

2. The air conditioner compressor cylinder block front and rear end plate pre-assembly tooling of claim 1, wherein: The top of stand (3) is fixedly installed with No.1 air cylinder (4), the piston rod of No.1 air cylinder (4) is fixedly installed at both sides of the top of control box (5).

3. The air conditioner compressor cylinder block front and rear end plate pre-assembly tooling of claim 1, wherein: The top of control box (5) is fixedly installed with No.2 air cylinder (9), the piston rod of No.2 air cylinder (9) is fixedly installed with mounting seat (10), both sides of mounting seat (10) are rotatably installed with connecting rod (11), the other end of connecting rod (11) is rotatably installed on the top of slide plate (7).

4. The air conditioner compressor cylinder block front and rear end plate pre-assembly tooling of claim 1, wherein: One end of slide table (13) is fixedly installed with control motor (17), the rotating shaft of control motor (17) is fixedly connected with one end of No.1 bidirectional screw rod (14).

5. The air conditioner compressor cylinder block front and rear end plate pre-assembly tooling of claim 1, wherein: Both ends of preloading platform (2) are fixedly installed with No.3 air cylinder (18), the piston rod of No.3 air cylinder (18) is fixedly installed on slide table (13).

6. The air conditioner compressor cylinder block front and rear end plate pre-assembly tooling of claim 1, wherein: The slide rail (20) is provided with a No. 2 bidirectional screw rod (24), both ends of the No. 2 bidirectional screw rod (24) are rotatably installed on the upper portion of the base (1) through bearings, one end of the No. 2 bidirectional screw rod (24) is fixedly installed on the upper portion of the base (1) and is provided with a driving motor (25), the rotating shaft of the driving motor (25) is fixedly connected with one end of the No. 2 bidirectional screw rod (24), and the supporting plates (21) are slidably installed on both ends of the No. 2 bidirectional screw rod (24) respectively.

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