Prism polishing device

Abstract

The prism polishing device comprises a working table, a polishing mechanism and an adjusting mechanism are arranged on the working table, the polishing mechanism comprises a grinding wheel, the adjusting mechanism comprises a fixing piece, a rotating piece, a first supporting assembly and a second supporting assembly, the fixing piece is connected with the working table, the rotating piece is used for clamping a prism, and the first supporting assembly and the second supporting assembly are arranged on the working table. A first limiting face and a second limiting face are arranged on the fixing piece, supporting side walls are arranged on the two sides of the fixing piece, rotating holes are formed in the supporting side walls, a rotating shaft inserted into the rotating holes is arranged on the rotating piece, and the rotating piece rotates between a first position and a second position around the rotating shaft. When the rotating part is in the first position, the first supporting plate abuts against the first limiting face, one face of the prism is close to the grinding wheel, and when the rotating part is in the second position, the second supporting plate abuts against the second limiting face, and the other face of the prism is close to the grinding wheel. The device is simple in structure, convenient to use, capable of rapidly adjusting the position of the prism to polish two faces, convenient and flexible to operate and high in efficiency.

Description

Technical Field

[0001] This utility model relates to the field of polishing technology, and in particular to a prism polishing device. Background Technology

[0002] Prisms are polyhedrons made of transparent materials and are widely used in optical instruments. Their surface quality and geometric accuracy directly affect the refraction, reflection, and transmission of light. Grinding can remove defects and impurities from the prism surface, reduce light scattering and loss, and improve the imaging quality and efficiency of the optical system. However, existing grinding devices, after clamping and fixing the prism, make it inconvenient to adjust the prism's position. Often, only one face of the prism can be ground. When grinding other faces is needed, the prism must be removed, reinstalled, and adjusted, which is cumbersome and inefficient. Utility Model Content

[0003] To address the aforementioned technical problems, the purpose of this utility model is to provide a prism grinding device that facilitates grinding different surfaces of a prism.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A prism grinding device includes a worktable, on which a grinding mechanism and an adjustment mechanism are disposed. The grinding mechanism includes a movable base connected to the worktable, and a motor is disposed on the side of the movable base near the adjustment mechanism. A grinding wheel is disposed at the output end of the motor. The adjustment mechanism includes a fixing component, a rotating component, a first support assembly, and a second support assembly. The fixing component is connected to the worktable, and the rotating component is used to clamp the prism. The fixing component is provided with a first limiting surface and a second limiting surface. Support sidewalls are provided on both sides of the fixing component, and rotating holes are provided on the support sidewalls. A rotating shaft with an insertion rotating hole is provided; the rotating component includes spaced side plates and a first support plate and a second support plate connecting the two side plates, the first support plate and the second support plate forming an angle; the rotating component rotates around the rotating shaft between a first position and a second position, when in the first position, the first support plate and the first limiting surface abut against each other, and one side of the prism is close to the grinding wheel, when in the second position, the second support plate and the second limiting surface abut against each other, and the other side of the prism is close to the grinding wheel; the first support assembly is used to hold the rotating component in the first position, and the second support assembly is used to hold the rotating component in the second position.

[0006] Preferably, the first support assembly includes a first base and a first bolt. The first base is provided with a threaded hole, and the first bolt is helically connected to the threaded hole. A pad is provided on the head of the first bolt. A bottom groove adapted to the first base is provided on the worktable surface. The bottom groove is located below the rotating component. When the rotating component is in the first position, the first base is embedded in the bottom groove, and the first bolt is adjusted to the length at which the pad abuts against the second support plate.

[0007] Preferably, the movable seat includes a horizontally arranged first cylinder and a vertically arranged second cylinder. The cylinder body of the first cylinder is fixedly connected to the worktable surface, the output end of the first cylinder is connected to the cylinder body of the second cylinder, and the output end of the second cylinder is connected to a motor.

[0008] Preferably, support pads are provided on the first support plate and the second support plate respectively.

[0009] Preferably, the side plate of the rotating component is provided with an adjustment hole, an adjustment bolt is threadedly connected to the adjustment hole, the end of the adjustment bolt extends to the inner side of the rotating component, and a pressure washer is provided at the end of the adjustment bolt.

[0010] Preferably, the rotating member rotates 90° between the first position and the second position.

[0011] Preferably, the workbench surface is provided with a notch for receiving grinding residue, and a negative pressure device communicating with the notch is provided below the workbench surface.

[0012] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0013] This utility model prism grinding device includes a worktable, on which a grinding mechanism and an adjustment mechanism are provided. The grinding mechanism includes a grinding wheel, and the adjustment mechanism includes a fixing component, a rotating component, a first support assembly, and a second support assembly. The fixing component is connected to the worktable, and the rotating component is used to clamp the prism. The fixing component is provided with a first limiting surface and a second limiting surface. Support sidewalls are provided on both sides of the fixing component, and rotating holes are provided on the support sidewalls. A rotating shaft is provided on the rotating component to be inserted into the rotating hole. The rotating component rotates around the rotating shaft between a first position and a second position. When in the first position, the first support plate and the first limiting surface of the rotating component abut against each other, and one side of the prism is close to the grinding wheel. When in the second position, the second support plate and the second limiting surface abut against each other, and the other side of the prism is close to the grinding wheel. The first support assembly is used to keep the rotating component in the first position, and the second support assembly is used to keep the rotating component in the second position. The structure is simple and easy to use, and it can quickly adjust the position of the prism to complete the grinding of both sides. It is convenient, flexible, and efficient in operation. Attached Figure Description

[0014] The technical solution of this utility model will be further described below with reference to the accompanying drawings:

[0015] Appendix Figure 1 This is a perspective view of the prism grinding device of this utility model;

[0016] Appendix Figure 2 This is a perspective view of the prism grinding device of this utility model;

[0017] Appendix Figure 3 This is a perspective view of the adjustment mechanism of the prism grinding device of this utility model;

[0018] Appendix Figure 4 This is a perspective view of the adjustment mechanism of the prism grinding device of this utility model;

[0019] Appendix Figure 5 This is a perspective view of the first support component of the prism grinding device of this utility model;

[0020] Appendix Figure 6 For the appendix Figure 2 A magnified view of part A.

[0021] The components are as follows: 1. Workbench; 11. Bottom groove; 12. Notch; 2. Moving seat; 21. First cylinder; 22. Second cylinder; 3. Motor; 4. Grinding wheel; 5. Fixing component; 51. First limiting surface; 52. Second limiting surface; 53. Fixing block; 531. Top groove; 6. Rotating component; 61. First support plate; 62. Second support plate; 63. Side plate; 64. Support pad; 7. First support assembly; 71. First base; 72. First bolt; 73. Pad; 8. Second support assembly; 81. Second base; 82. Second bolt; 9. Support side wall; 10. Adjusting bolt; 101. Pressure pad; 20. Negative pressure device; 30. Prism. Detailed Implementation

[0022] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] As attached Figure 1 The prism grinding device of this utility model is shown, including a worktable 1. A grinding mechanism and an adjustment mechanism are installed on the worktable 1. The grinding mechanism includes a movable seat 2 connected to the worktable 1. A motor 3 is installed on the side of the movable seat 2 near the adjustment mechanism. A grinding wheel 4 is installed at the output end of the motor 3 for grinding a prism 30. The adjustment mechanism includes a fixing member 5, a rotating member 6, a first support assembly 7, and a second support assembly 8. The fixing member 5 is connected to the worktable 1. The rotating member 6 is used to clamp the prism 30. The fixing member 5 has a first limiting surface 51 and a second limiting surface 52. Support sidewalls 9 are installed on both sides of the fixing member 5. Rotating holes are machined on the support sidewalls 9. The rotating member 6 has a rotating shaft that is inserted into the rotating hole. (See attached diagram) Figure 3 Appendix Figure 4 As shown, the rotating member 6 includes spaced-apart side plates 63 and a first support plate 61 and a second support plate 62 connecting the two side plates 63. The first support plate 61 and the second support plate 62 form an angle. The rotating member 6 rotates about a pivot axis between a first position and a second position. When in the first position, as shown in the attached diagram... Figure 1 As shown, the first support plate 61 and the first limiting surface 51 abut against each other, and one side of the prism 30 is close to the grinding wheel 4. When in the second position, as shown in the attached figure... Figure 2 As shown, the second support plate 62 abuts against the second limiting surface 52, and the other side of the prism 30 is close to the grinding wheel 4. The first support assembly 7 is used to hold the rotating member 6 in the first position, and the second support assembly 8 is used to hold the rotating member 6 in the second position.

[0025] The movable base 2 includes a horizontally mounted first cylinder 21 and a vertically mounted second cylinder 22. The cylinder body of the first cylinder 21 is fixedly connected to the worktable 1. The output end of the first cylinder 21 is connected to the cylinder body of the second cylinder 22. The output end of the second cylinder 22 is connected to the motor 3, which facilitates the movement of the motor 3 in both horizontal and vertical directions to adjust the grinding wheel 4 to the most suitable grinding position. It can adapt to prisms 30 of different sizes and in different positions.

[0026] As attached Figure 5As shown, the first support assembly 7 includes a first base 71 and a first bolt 72. The top of the first base 71 is machined with a downward-facing threaded hole, and the first bolt 72 is screwed into the threaded hole. A pad 73 is installed on the head of the first bolt 72. A bottom groove 11 adapted to the first base 71 is machined on the worktable 1. The bottom groove 11 is located below the rotating part 6. When the rotating part 6 is in the first position, the first base 71 can be inserted into the bottom groove 11. The first bolt 72 is rotated and adjusted to the length that makes the pad 73 abut against the second support plate 62, thus lifting and fixing the rotating part 6 for easy grinding. The presence of the bottom groove 11 enables the first support assembly 7 to achieve quick positioning, and after lifting the rotating part 6, it restricts the first support assembly 7 to its original position and prevents it from shifting, making the support more stable. The bottom groove 11 is relatively shallow, and the overall length of the first support assembly 7 can be shortened by slightly rotating the first bolt 72 in the opposite direction a few times, allowing it to be disengaged from between the bottom groove 11 and the rotating part 6, facilitating quick adjustment of the position of the rotating part 6.

[0027] The structure of the second support assembly 8 is similar to that of the first support assembly 7. The second support assembly 8 includes a second base 81 and a second bolt 82. The second base 81 has a threaded hole, and the second bolt 82 is screwed into the threaded hole. A pad 73 is installed on the head of the second bolt 82. The top of the fixing member 5 has a fixing block 53 extending towards the grinding mechanism. A top groove 531 is machined on the bottom surface of the fixing block 53. The top groove 531 is located above the rotating member 6. When the rotating member 6 is in the second position, as shown in the attached figure... Figure 6 As shown, the second base 81 can be embedded in the top groove 531, and the second bolt 82 can be rotated and adjusted to the length at which the pad 73 abuts against the first support plate 61, thus holding the rotating part 6 against.

[0028] Support pads 64 are respectively installed on the outer sides of the first support plate 61 and the second support plate 62, so that the positioning is more accurate and the error is reduced when in contact with the first limiting surface 51 or the second limiting surface 52. The first support component 7 and the second support component 8 also abut against the support pads 64 when they are working.

[0029] An adjustment hole is machined on the side plate 63 of the rotating part 6. An adjustment bolt 10 is threadedly connected to the adjustment hole. The end of the adjustment bolt 10 extends to the inside of the rotating part 6. After the prism 30 is placed inside the rotating part 6, the adjustment bolt 10 can be tightened to quickly fix the prism 30. A pressure pad 101 is installed at the end of the adjustment bolt 10 to avoid damage to the surface of the prism 30.

[0030] In this embodiment, the rotating member 6 rotates 90° between the first position and the second position, which can conveniently polish the two mutually perpendicular surfaces of the prism 30 held by the rotating member 6.

[0031] The worktable 1 has a notch 12 machined on it to receive the residue after grinding. A negative pressure device 20 connected to the notch 12 is installed under the worktable 1 to suck up and collect the residue, preventing contamination. When the first support component 7 is not in use, a cover plate can be placed on the bottom groove 11 to prevent incompletely collected residue from falling into the bottom groove 11 and affecting the use of the first support component 7.

[0032] This utility model prism grinding device has a simple structure. It can be manufactured using common parts and some simple turning and milling operations. It is easy to manufacture and has low cost. It is convenient for on-site temporary processing of prisms in the research and development stage that have not yet been mass-produced. It is convenient for prototyping and adjustment, and can quickly adjust the position of the prism to complete the grinding of both sides. It is flexible and convenient to use.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A prism polishing apparatus characterized by: The utility model provides a kind of polishing mechanism, including workbench, which is provided with polishing mechanism and adjusting mechanism, the polishing mechanism includes moving seat connected with workbench, motor is arranged on the side of moving seat close to adjusting mechanism, and the output end of motor is provided with grinding wheel;The adjusting mechanism includes fixing part, rotating part, first support component and second support component, the fixing part is connected with workbench, the rotating part is used to hold prism, the fixing part is provided with first limit surface and second limit surface, and the both sides of fixing part are provided with support side wall, the support side wall is provided with rotating hole, and the rotating shaft of rotating part is inserted into rotating hole;The rotating part includes spaced side plate and the first support plate and the second support plate connecting two side plates, and the first support plate and the second support plate form an angle;The rotating part rotates around rotating shaft between first position and second position, when being in first position, the first support plate and first limit surface abut, and one side of prism is close to grinding wheel, when being in second position, the second support plate and second limit surface abut, and the other side of prism is close to grinding wheel;The first support component is used to keep rotating part in first position, and the second support component is used to keep rotating part in second position.

2. The prism polishing apparatus of claim 1, wherein: The first support component includes first base and first bolt, the first base is provided with threaded hole, the first bolt is screw-connected with threaded hole, the head of first bolt is provided with pad, the workbench is provided with bottom groove compatible with first base, and the bottom groove is located below rotating part, when rotating part is in first position, the first base is embedded in bottom groove, and the first bolt is adjusted to the length that pad abuts against second support plate.

3. The prism polishing apparatus of claim 1, wherein: The moving seat includes horizontally arranged first air cylinder and vertically arranged second air cylinder, the cylinder body of first air cylinder is fixedly connected with workbench, the output end of first air cylinder is connected with the cylinder body of second air cylinder, and the output end of second air cylinder is connected with motor.

4. The prism polishing apparatus of claim 1, wherein: The first support plate and the second support plate are respectively provided with support pad.

5. The prism polishing apparatus of claim 1, wherein: The side plate of rotating part is provided with adjusting hole, adjusting bolt is screw-connected with adjusting hole, the tail end of adjusting bolt extends to the inside of rotating part, and the tail end of adjusting bolt is provided with pressing pad.

6. The prism polishing apparatus of claim 1, wherein: The rotating part rotates 90° between first position and second position.

7. The prism polishing apparatus of claim 1, wherein: The workbench is provided with notch for receiving residual slag after polishing, and the lower side of workbench is provided with negative pressure device communicated with notch.

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