Multi-stage packaging and preparing device for electronic processing factory materials

By designing a multi-level packaging and material preparation device, and utilizing the cooperation of vision cameras and controllers, the electronic processing plant has achieved rapid and accurate material preparation, solving the problem of long scanning time when the quantity of materials is large, and improving the efficiency and accuracy of material preparation.

CN224000413UActive Publication Date: 2026-03-17SHENZHEN CULTRAVIEW DIGITAL TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In electronics manufacturing plants, when the quantity of materials is large, scanning the label of the smallest packaging unit one by one is time-consuming, resulting in low material preparation efficiency and easy data recording errors.

Method used

Design a multi-stage packaging and material preparation device, including a conveyor, a material preparation bin, a vision camera, and a controller. The vision camera takes photos and uploads them to the WMS (Wide Management System) to reduce scanning operations. The electric telescopic cylinder and baffle plate are used to control the material conveying, thereby improving scanning stability and efficiency.

Benefits of technology

It enables rapid and accurate material preparation, reduces scanning time, improves material preparation efficiency, and avoids errors caused by manual scanning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multistage packaging and material preparing device for electronic processing factory materials, which relates to the technical field of material preparation and comprises a conveying channel, a multistage material preparing assembly is arranged on the surface of the conveying channel and comprises a material preparing box, and the material preparing box is arranged on the surface of the conveying channel. A plurality of material preparation bins are formed in the surface of the material preparation box, a plurality of avoiding holes are formed in the bottom face of the material preparation box, and through the arrangement of the multiple stages of material preparation assemblies, materials of the minimum packaging unit are sequentially placed into the material preparation boxes, then the material preparation boxes are placed into the corresponding material preparation bins, and then the material preparation boxes are placed on the surface of a conveying channel to be conveyed forwards; when the material preparation box conveying belt reaches the set position, the material preparation box conveying belt is blocked by the blocking plate, so that the material preparation box stops moving, then the visual camera is started through the controller, and the visual camera can take pictures of the multiple material preparation boxes in the material preparation box in a unified mode and upload the pictures to the WMS, so that the material preparation time is saved, and the material preparation efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of material preparation technology, specifically a multi-level packaging and preparation device for materials in an electronics processing plant. Background Technology

[0002] In today's electronics manufacturing industry, production scale is constantly expanding and products are being updated and replaced extremely rapidly, which puts forward higher requirements for the efficiency and accuracy of material supply. At present, many electronics manufacturing plants rely on WMS systems or smart warehouses to store materials. The WMS material preparation system is a subsystem in the warehouse management system specifically used to handle material preparation business. It is mainly used to prepare and distribute materials in the warehouse in a planned and organized manner to meet production or other business needs.

[0003] However, in the material preparation process, staff need to scan the label of each smallest package one by one and record the order material preparation data in detail. When the quantity of materials required for the production order is particularly large, this operation will consume a lot of time. At the same time, the long scanning operation can easily cause staff fatigue, lead to data recording errors, further reduce production efficiency, and affect product delivery time. Therefore, there is an urgent need for a multi-level packaging and material preparation device for electronic processing plants to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a multi-level packaging and material preparation device for electronic processing plants, in order to solve the problem mentioned in the background art that when the required quantity of materials is particularly large, the scanning time is long and the material preparation efficiency is reduced.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage packaging and material preparation device for electronic processing plants, including a conveyor, wherein the surface of the conveyor is provided with multi-stage material preparation components;

[0006] The multi-stage material preparation assembly includes a material preparation box, which is disposed on the surface of the conveyor. The surface of the material preparation box has multiple material preparation compartments, the bottom surface of the material preparation box has multiple clearance holes, the side wall of the material preparation box has a large label groove, the inner wall of the material preparation compartment is provided with a material preparation box, the bottom surface of the material preparation box has a small label groove, and a controller is fixedly connected to the side wall of the conveyor.

[0007] Preferably, a fixed frame is fixedly connected to the bottom surface of the conveyor, and a vision camera is fixedly connected to the inner wall of the fixed frame. The vision camera is electrically connected to the controller.

[0008] Preferably, an electric telescopic cylinder is fixedly connected to the bottom surface of the conveyor, the telescopic shaft of the electric telescopic cylinder passes through the surface of the conveyor and extends upward, a baffle plate is fixedly connected to the surface of the telescopic shaft of the electric telescopic cylinder, and the electric telescopic cylinder is electrically connected to the controller.

[0009] Preferably, the bottom surface of the conveyor is fixedly connected to two limiting posts, and both limiting posts are fixedly connected to the fixing frame.

[0010] Preferably, the surface of the material preparation box is provided with multiple arc-shaped grooves, and the dimensions of the multiple arc-shaped grooves are matched.

[0011] Preferably, the material preparation box has two anti-slip grooves on both sides, and the two anti-slip grooves are matched in size.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] By setting up a multi-level material preparation component, the smallest packaging unit of material is sequentially placed into the material preparation box, then the material preparation box is placed into the corresponding material preparation hopper, and finally the material preparation bin is placed on the surface of the conveyor and conveyed forward. When the material preparation bin is conveyed to the set position, it is blocked by the baffle plate, causing the material preparation bin to stop moving. Then, the controller activates the vision camera, which can take pictures of multiple material preparation boxes inside the material preparation bin and upload them to WMS, thereby saving material preparation time and improving material preparation efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the multi-stage material preparation component structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the material preparation box structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the clearance hole structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the material preparation box structure of this utility model.

[0019] In the diagram: 1. Conveyor; 2. Multi-stage material preparation assembly; 201. Material preparation box; 202. Material preparation silo; 203. Alternating hole; 204. Large label slot; 205. Material preparation box; 206. Small label slot; 207. Arc-shaped groove; 208. Anti-slip groove; 209. Fixing frame; 210. Vision camera; 211. Controller; 212. Electric telescopic cylinder; 213. Baffle plate; 214. Limiting post. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 This utility model provides a multi-stage packaging and material preparation device for electronic processing plants, including a conveyor 1. A multi-stage material preparation assembly 2 is disposed on the surface of the conveyor 1. The multi-stage material preparation assembly 2 includes a material preparation box 201 disposed on the surface of the conveyor 1. Multiple material preparation bins 202 are formed on the surface of the material preparation box 201. Multiple clearance holes 203 are formed on the bottom surface of the material preparation box 201. Large label slots 204 are formed on the side walls of the material preparation box 201. The inner walls of the material preparation bins 202 are provided with… The material preparation box 205 has a small label slot 206 on its bottom surface. The controller 211 is fixedly connected to the side wall of the conveyor 1. Through the multi-stage material preparation components 2, the materials of the smallest packaging unit are put into the inside of the material preparation box 205 in sequence. Then the material preparation box 205 is put into the corresponding material preparation bin 202. Finally, the material preparation box 201 is placed on the surface of the conveyor 1 and conveyed forward. This avoids scanning the materials of the smallest packaging unit one by one, thus saving material preparation time and improving material preparation efficiency.

[0022] Furthermore, a fixed frame 209 is fixedly connected to the bottom surface of the conveyor 1, and a vision camera 210 is fixedly connected to the inner wall of the fixed frame 209. The vision camera 210 is electrically connected to the controller 211. Through the fixed frame 209 and the vision camera 210, it is convenient to uniformly scan the multiple material boxes 205 inside the material box 201, thereby saving scanning time.

[0023] Furthermore, an electric telescopic cylinder 212 is fixedly connected to the bottom surface of the conveyor 1. The telescopic shaft of the electric telescopic cylinder 212 passes through the surface of the conveyor 1 and extends upward. A baffle plate 213 is fixedly connected to the surface of the telescopic shaft of the electric telescopic cylinder 212. The electric telescopic cylinder 212 is electrically connected to the controller 211. The electric telescopic cylinder 212 and the baffle plate 213 work together to block the material box 201 that moves on the surface of the conveyor 1, thereby stopping the material box 201 from moving forward and improving the stability of the scanning by the vision camera 210.

[0024] Furthermore, two limiting posts 214 are fixedly connected to the bottom surface of the conveyor 1. Both limiting posts 214 are fixedly connected to the fixed frame 209. The two limiting posts 214 facilitate the limiting of the fixed frame 209.

[0025] Furthermore, the surface of the material preparation box 205 is provided with multiple arc-shaped grooves 207, and the multiple arc-shaped grooves 207 are matched in size. The arc-shaped grooves 207 make it easy to take out the small packaged materials inside the material preparation box 205.

[0026] Furthermore, two anti-slip grooves 208 are provided on both sides of the material preparation box 201. The two anti-slip grooves 208 are matched in size, and the two anti-slip grooves 208 make it easy to move the material preparation box 201.

[0027] Working principle: In use, the smallest packaging unit of material is placed into the preparation box 205 in sequence, and then the preparation box 205 is placed into the corresponding preparation bin 202. Then the preparation box 201 is placed on the surface of the conveyor 1 and conveyed forward. When the preparation box 201 is conveyed to the set position, it is blocked by the baffle plate 213, causing the preparation box 201 to stop moving. Then, the controller 211 activates the vision camera 210, which can take pictures of the multiple preparation boxes 205 inside the preparation box 201 and upload them to WMS. Then, the controller 211 activates the electric telescopic cylinder 212, which retracts the telescopic shaft of the electric telescopic cylinder 212, thereby driving the baffle plate 213 to move downward. The preparation box 201 continues to move forward to the next workstation, thereby saving preparation time and improving preparation efficiency.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-stage packaging and preparation device for materials in an electronic processing plant, comprising a conveyor path (1), characterized in that: The surface of the conveying channel (1) is provided with a multi-stage material preparation assembly (2); The multi-stage material preparation assembly (2) comprises a material preparation box (201) arranged on the surface of the conveying channel (1), the surface of the material preparation box (201) is provided with a plurality of material preparation bins (202), the bottom surface of the material preparation box (201) is provided with a plurality of position avoiding holes (203), the side wall of the material preparation box (201) is provided with a large label slot (204), the inner wall of the material preparation bin (202) is provided with a material preparation box (205), the bottom surface of the material preparation box (205) is provided with a small label slot (206), and the side wall of the conveying channel (1) is fixedly connected with a controller (211).

2. The multi-stage packaging and material preparation apparatus for electronic manufacturing plant materials according to claim 1, characterized in that: The bottom surface of the conveying channel (1) is fixedly connected with a fixing frame (209), the inner wall of the fixing frame (209) is fixedly connected with a visual camera (210), and the visual camera (210) is electrically connected with the controller (211).

3. The multi-stage packaging and material preparation apparatus for electronic manufacturing materials according to claim 1, wherein: The bottom surface of the conveying channel (1) is fixedly connected with an electric telescopic cylinder (212), the telescopic shaft of the electric telescopic cylinder (212) penetrates through the surface of the conveying channel (1) and extends upwards, the surface of the telescopic shaft of the electric telescopic cylinder (212) is fixedly connected with a blocking plate (213), and the electric telescopic cylinder (212) is electrically connected with the controller (211).

4. The multi-stage packaging and preparation device for materials in an electronic processing plant according to claim 1, characterized in that: The bottom surface of the conveying channel (1) is fixedly connected with two limiting columns (214), and the two limiting columns (214) are fixedly connected with the fixing frame (209).

5. A multi-stage packaging and preparation device for materials in an electronic processing plant according to claim 1, characterized in that: The surface of the material preparation box (205) is provided with a plurality of arc-shaped grooves (207), and the plurality of arc-shaped grooves (207) are matched in size.

6. The multi-stage packaging and material preparation apparatus for electronic manufacturing materials of claim 1, wherein: Both sides of the material preparation box (201) are provided with two anti-skid grooves (208), and the two anti-skid grooves (208) are matched in size.