Low-power direct-current generating device with adjustable rotating speed

Abstract

The embodiment of the utility model discloses a low-power direct-current adjustable rotating speed generating device which comprises a rotating motor assembly, a control loop, a power supply system and a rotating speed fluted disc. By arranging the rotating speed fluted disc capable of determining the rotating speed, the device integrity of the rotating speed probe is detected, and operation equipment does not need to be operated for rotation, so that procedures and consumed energy required for verifying the integrity of the rotating speed probe are saved, and the situation that the integrity of the rotating speed probe cannot be verified when the operation equipment does not have a rotation test condition is avoided. Meanwhile, the rotating speed generating device can adjust the rotating speed of the rotating speed fluted disc, and the rotating speed probe detects the rotating speed fluted discs with different rotating speeds and compares the detection result with the actual rotating speed, so that the reliability of the rotating speed probe is further verified.

Description

Technical Field

[0001] This application relates to the field of mechanical speed measurement technology, and in particular to a low-power DC adjustable speed generator. Background Technology

[0002] In practical applications, when a speed measuring device malfunctions and its components or probes are replaced, it becomes difficult to effectively verify the integrity of the replaced device. Static measurements of voltage and resistance are typically used for testing; it's rare to verify the speed circuit's functionality by operating the equipment. Furthermore, most operating machines are not suitable for trial operation due to various factors, potentially posing hidden dangers. Often, the lack of necessary inspection methods makes it impossible to determine the effectiveness of replacements and repairs. Sometimes, verification can only be done when the unit is started. If a fault is discovered at this time, it may affect the unit's timely startup, compromising safety and creating significant challenges for maintenance work. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.

[0004] Therefore, this utility model provides a low-power DC adjustable speed generator, comprising: a rotating motor assembly having an output end, the rotating motor assembly being used to drive the output end to rotate;

[0005] A control circuit, electrically connected to the rotating motor assembly, is used to adjust the rotation speed of the rotating motor assembly;

[0006] A power supply system, which is electrically connected to the control circuit;

[0007] A rotating gear disk is disposed at the output end of the rotating motor assembly.

[0008] In one feasible implementation, the control loop includes:

[0009] A DC motor speed controller, wherein the DC motor speed controller is electrically connected to the rotating motor assembly;

[0010] A control knob is electrically connected to the DC motor speed controller, and the control knob is used to adjust the average current power output by the DC motor speed controller;

[0011] The first housing, wherein the DC motor speed controller is disposed inside the first housing, and the control knob is disposed outside the first housing;

[0012] The output interface is located outside the first housing and is electrically connected to the DC motor speed controller. The control circuit is connected to the rotating motor assembly through the output interface.

[0013] In one feasible implementation, the power supply system uses a low-voltage 12V power supply, or a 9V to 12V battery power supply.

[0014] In one feasible implementation, the maximum current range of the DC motor speed controller is 5A.

[0015] In one feasible implementation, the rotary motor assembly includes:

[0016] The motor body is a DC brushless motor with a speed range of 0 to 7200 r / pm;

[0017] A quick-connect wiring interface is electrically connected to the motor body, and the rotating motor assembly is connected to the control circuit through the quick-connect wiring interface.

[0018] In one feasible implementation, it further includes:

[0019] An interface cable, one end of which is used to connect to the quick-connect interface, and the other end is connected to the control circuit. The end of the interface cable used to connect to the quick-connect interface is a quick-connect connector, and the end of the interface cable used to connect to the control circuit is a triple-ended connector.

[0020] In one feasible implementation, the rotary motor assembly further includes:

[0021] The second outer shell includes a lower shell, an upper cover, and a pivot, wherein the upper cover is connected to the lower shell via the pivot;

[0022] When the lower shell and the upper cover are fastened together, both the motor body and the speed gear are located inside the second outer shell;

[0023] An observation port is provided on one side of the second outer casing.

[0024] In one feasible implementation, it further includes:

[0025] The mounting bracket includes a first mounting bracket and a second mounting bracket, wherein the first mounting bracket is used to mount the second housing and the second mounting bracket is used to mount the speed probe.

[0026] In one feasible implementation, the mounting bracket further includes:

[0027] A slide rail, the first mounting bracket is provided at one end of the slide rail, and the second mounting bracket is slidably provided on the slide rail.

[0028] In a feasible implementation manner, the rotational speed gear disk is a double-tooth turntable.

[0029] Compared with the prior art, the utility model at least includes the following beneficial effects: During the use process, by adjusting the current output by the control circuit, the rotational speed of the output end of the rotating motor assembly is adjusted, so as to adjust the rotational speed of the rotational speed gear disk, and the rotational speed probe is placed close to the rotational speed gear disk to detect the rotational speed of the rotational speed gear disk. Compare the rotational speed value detected by the rotational speed probe with the rotational speed value of the output end of the rotating motor assembly. If the difference between the two is within the error range, the rotational speed probe is qualified; if the difference between the two exceeds the error range, the rotational speed probe needs to be repaired. At the same time, when inspecting the quality of the rotational speed probe, the output current of the control circuit needs to be adjusted multiple times to achieve different rotational speeds of the rotational speed gear disk, and then the rotational speed probe is used to detect the rotational speed of the rotational speed gear disk at different rotational speeds, so as to further increase the accuracy of the quality inspection of the rotational speed probe.

[0030] This technical solution provides a DC adjustable rotational speed generating device. By setting a rotational speed gear disk that can determine the rotational speed, the integrity of the rotational speed probe is detected, and there is no need to operate the equipment to rotate, which not only saves the procedures and energy consumed for verifying the integrity of the rotational speed probe, but also avoids the situation where the integrity of the rotational speed probe cannot be verified when the equipment does not have the condition of trial rotation. At the same time, this rotational speed generating device can adjust the rotational speed of the rotational speed gear disk. The rotational speed probe detects the rotational speed gear disk at different rotational speeds and compares the detection result with the actual rotational speed, so as to further verify the reliability of the rotational speed probe. Description of the Drawings

[0031] By reading the detailed description of the preferred embodiments below, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of this application. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:

[0032] Figure 1 It is a sectional structural block diagram of a rotating motor assembly of an embodiment provided by this application;

[0033] Figure 2 It is a side structural block diagram of a rotating motor assembly of an embodiment provided by this application;

[0034] Figure 3 It is a front structural block diagram of a rotating motor assembly of an embodiment provided by this application;

[0035] Figure 4A cross-sectional structural block diagram of a control loop according to an embodiment of this application;

[0036] Figure 5 A schematic flowchart of a low-power DC adjustable speed generator according to an embodiment of this application.

[0037] in, Figure 1-5 The correspondence between the reference numerals and component names in the attached drawings is as follows:

[0038] 100. Rotary motor assembly; 200. Control circuit; 300. Power supply system; 400. Rotary gear disc;

[0039] 110. Motor body; 120. Quick-connect wiring interface; 130. Second housing;

[0040] 210. DC motor speed controller; 220. Control knob; 230. First housing; 240. Output interface. Detailed Implementation

[0041] To better understand the above technical solutions, the technical solutions of the embodiments of this application will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments of this application and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this application, rather than limitations on the technical solutions of this application. In the absence of conflict, the embodiments of this application and the technical features in the embodiments can be combined with each other.

[0042] like Figure 1-5 As shown, according to an embodiment of this application, a low-power DC adjustable speed generator is proposed, comprising: a rotary motor assembly 100 having an output terminal, the rotary motor assembly 100 being used to drive the output terminal to rotate; a control circuit 200 electrically connected to the rotary motor assembly 100 for adjusting the rotation speed of the rotary motor assembly 100; a power supply system 300 electrically connected to the control circuit 200; and a speed gear 400 disposed at the output terminal of the rotary motor assembly 100.

[0043] The low-power DC adjustable speed generator provided in this application includes a rotating motor assembly 100, a control circuit 200, a power supply system 300, and a speed gear 400.

[0044] The rotary gear disk 400 is located at the output end of the rotary motor assembly 100. The control circuit 200 is electrically connected to the rotary motor assembly 100 and is used to regulate the current output to the rotary motor assembly 100. The power supply system 300 is electrically connected to the control circuit 200 and is used to provide energy to the control circuit 200.

[0045] During use, the rotation speed of the output end of the rotation motor assembly 100 is adjusted by adjusting the current output by the control circuit 200, so as to adjust the rotation speed of the rotation speed gear disk 400. The rotation speed probe is placed close to the rotation speed gear disk 400 to detect the rotation speed of the rotation speed gear disk 400. The detected rotation speed value by the rotation speed probe is compared with the rotation value of the output end of the rotation motor assembly 100. If the difference between the two is within the error range, the rotation speed probe is qualified; if the difference between the two exceeds the error range, the rotation speed probe needs to be repaired. At the same time, when inspecting the quality of the rotation speed probe, the output current of the control circuit 200 needs to be adjusted multiple times to achieve different rotation speeds of the rotation speed gear disk 400, and then the rotation speed of the rotation speed gear disk 400 at different rotation speeds is detected by the rotation speed probe, thereby further increasing the accuracy of the quality inspection of the rotation speed probe.

[0046] This technical solution provides a DC adjustable rotation speed generating device. By setting a rotation speed gear disk 400 that can determine the rotation speed, the integrity of the device of the rotation speed probe is detected, and there is no need to operate the equipment to rotate, which not only saves the procedures and energy consumed for verifying the integrity of the rotation speed probe, but also avoids the situation where the integrity of the rotation speed probe cannot be verified when the operating equipment does not have the condition for trial rotation. At the same time, this rotation speed generating device can adjust the rotation speed of the rotation speed gear disk 400. The rotation speed probe detects the rotation speed gear disk 400 at different rotation speeds and compares the detection result with the actual rotation speed, thereby further verifying the reliability of the rotation speed probe.

[0047] As Figure 1-5 As shown, the control circuit 200 includes: a DC motor speed regulator 210, which is electrically connected to the rotation motor assembly 100; a control knob 220, which is electrically connected to the DC motor speed regulator 210, and the control knob 220 is used to adjust the average current power output by the DC motor speed regulator 210; a first housing 230, the DC motor speed regulator 210 is arranged inside the first housing 230, and the control knob 220 is arranged outside the first housing 230; an output interface 240, which is arranged outside the first housing 230, and the output interface 240 is electrically connected to the DC motor speed regulator 210, and the control circuit 200 is connected to the rotation motor assembly 100 through the output interface 240.

[0048] In this technical solution, the control circuit 200 includes a DC motor speed regulator 210, a control knob 220, a first housing 230 and an output interface 240.

[0049] The DC motor speed controller 210 is electrically connected to the power supply system 300. The DC motor speed controller 210 is a device for regulating the speed of a DC motor. Since the DC motor has the characteristics of low speed and high torque, it cannot be replaced by an AC motor. Therefore, the DC motor speed controller 210 is set as a device for regulating the speed of the rotating motor assembly 100.

[0050] The DC motor speed controller 210, control knob 220, and output interface 240 are integrated into the first housing 230. The DC motor speed controller 210 is located inside the first housing 230 to prevent malfunctions caused by impacts or other issues. The control knob 220 is electrically connected to the DC motor speed controller 210 and is located outside the first housing 230. By rotating the control knob 220, the output current of the DC motor speed controller 210 can be adjusted. This arrangement facilitates the operator in adjusting the output speed of the rotating motor assembly 100. The output interface 240 is electrically connected to the DC motor speed controller 210 and is located outside the first housing 230. The output interface 240 is the output terminal of the control circuit 200 and is used for electrical connection to the rotating motor assembly 100.

[0051] like Figure 1-5 As shown, the power supply system 300 uses a low-voltage 12V power supply, or a 9V to 12V battery power supply.

[0052] In this technical solution, the power supply system 300 can be powered by a low-voltage 12V power supply or a 9V to 12V battery power supply. When the working site has power supply conditions, this DC adjustable speed generator can be powered by a low-voltage 12V power supply. When the working site does not have power supply conditions, it can be powered by a 9V to 12V battery power supply. This setting makes the use of the adjustable speed generator more flexible and not limited to the usage scenario with power supply conditions.

[0053] like Figure 1-5 As shown, the maximum rated current of the DC motor speed controller is 5A.

[0054] like Figure 1-5 As shown, the rotating motor assembly 100 includes: a motor body 110, which is a DC brushless motor with a speed range of 0 to 7200 r / pm; and a quick-connect connector 120, which is electrically connected to the motor body 110. The rotating motor assembly 100 is connected to the control circuit 200 through the quick-connect connector 120.

[0055] In this technical solution, the rotating motor assembly 100 includes a motor body 110 and a quick-connect wiring interface 120.

[0056] The motor body 110 has a speed range of 0 to 7200 r / pm, which can meet the requirements of the operating speed of the simulated operation equipment and further increase the reliability of the speed probe test.

[0057] The quick-connect connector 120 is electrically connected to the motor body 110. The quick-connect connector 120 is used to connect to the control circuit 200, thereby realizing the adjustment of the output speed of the motor body 110 through the control circuit 200.

[0058] like Figure 1-5 As shown, it also includes: an interface line, one end of which is used to connect to the quick-connect interface 120, and the other end is connected to the control circuit 200. The end of the interface line used to connect to the quick-connect interface 120 is a quick-connect connector, and the end of the interface line used to connect to the control circuit 200 is a three-head connector.

[0059] In this technical solution, the rotating motor assembly 100 and the control circuit 200 are connected by an interface cable. In this embodiment, when the interface cable is connected to the rotating motor assembly 100, it is actually connected to the quick-connect wiring interface 120. When the interface cable is connected to the control circuit 200, it is actually connected to the output interface 240 of the control circuit 200. The two ends of the interface cable connected to the quick-connect wiring interface 120 and the output interface 240 respectively use different connectors, which can effectively prevent misinsertion in actual operation.

[0060] like Figure 1-5 As shown, the rotating motor assembly 100 further includes a second housing 130, which includes a lower housing, an upper cover, and a rotating shaft. The upper cover is connected to the lower housing via the rotating shaft. When the lower housing and the upper cover are fastened together, the motor body 110 and the speed gear 400 are both located inside the second housing 130. An observation port is provided on one side of the second housing 130.

[0061] In this technical solution, the rotating motor assembly 100 also includes a second housing 130, which includes a lower housing, an upper cover, and a rotating shaft. During use, the upper cover is first opened, and the motor body 110 and the rotating gear 400 are placed inside the lower housing. Then the upper cover is fastened. This arrangement can protect the rotating gear 400 and prevent it from being damaged by impact or causing injury.

[0062] The second outer casing 130 has an observation port on its front side, through which the rotation speed probe can detect the rotation of the rotation speed disk 400.

[0063] like Figure 1-5As shown, it also includes: a mounting bracket, which includes a first mounting bracket and a second mounting bracket, the first mounting bracket being used to mount the second housing 130, and the second mounting bracket being used to mount the speed probe.

[0064] In this technical solution, the adjustable speed generating device also includes a mounting bracket, which includes a first mounting bracket and a second mounting bracket. During use, the second housing 130 is mounted on the first mounting bracket, and the speed probe is mounted on the second mounting bracket. It can be understood that after installation, the speed probe can observe the speed of the speed gear 400 through the observation port of the second housing 130.

[0065] This setup uses a first mounting bracket and a second mounting bracket to mount the rotating motor assembly 100 and the speed probe, eliminating the need for staff to hold the speed probe during testing, thus reducing the workload of staff. The speed probe is also more stable during the testing process, improving the testing results.

[0066] like Figure 1-5 As shown, the mounting bracket further includes a slide rail, with the first mounting bracket disposed at one end of the slide rail and the second mounting bracket slidably disposed on the slide rail.

[0067] In this technical solution, the mounting bracket also includes a slide rail. The first mounting bracket is fixedly set at one end of the slide rail, and the second mounting bracket is slidably set on the slide rail. After the rotating motor assembly 100 and the speed probe are installed, the distance between the speed probe and the speed gear 400 can be adjusted by sliding the second mounting bracket, making it easier to adjust the position of the speed probe to achieve the optimal observation distance and reducing the time cost of debugging the speed probe.

[0068] like Figure 1-5 As shown, the rotating gear disk 400 is a double-toothed disk.

[0069] In this technical solution, the rotation speed disk 400 adopts a double-tooth shape. This setting makes the rotation of the rotation speed disk 400 more obvious and easier to monitor, thereby further improving the accuracy of the speed probe detection and making it easier to control the integrity of the speed probe.

[0070] In this utility model, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "install," "connect," "join," and "fix" should be interpreted broadly. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "join" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0071] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0072] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0073] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A low power DC adjustable speed generation device, characterized by, The application relates to a DC adjustable rotating speed generating device. The application comprises: a rotating motor assembly, which has an output end and is used for rotating the output end; a control loop, which is electrically connected to the rotating motor assembly and is used for adjusting the rotating speed of the rotating motor assembly; a power supply system, which is electrically connected to the control loop; 2. The direct current adjustable speed generating device of claim 1, wherein, a rotating speed gear disc, which is arranged on the output end of the rotating motor assembly. The control loop comprises: a DC motor speed regulator, which is electrically connected to the rotating motor assembly; a control knob, which is electrically connected to the DC motor speed regulator and is used for adjusting the average current power output by the DC motor speed regulator; a first shell, in which the DC motor speed regulator is arranged, and outside the first shell, the control knob is arranged; an output interface, which is arranged outside the first shell, is electrically connected to the DC motor speed regulator, and connects the rotating motor assembly through the control loop.

3. The DC adjustable rotating speed generating device according to claim 1, wherein: the power supply system adopts low-voltage 12V power supply or 9V-12V battery power supply.

4. The DC adjustable rotating speed generating device according to claim 2, wherein:

5. The direct current adjustable speed drive of claim 1 wherein, the maximum current of the DC motor speed regulator is 5A. The rotating motor assembly comprises: a motor body, which is a DC brushless motor and has a rotating speed range of 0-7200r / pm; 6. The direct current adjustable speed drive of claim 5 wherein, a quick plug type wiring interface, which is electrically connected to the motor body and connects the rotating motor assembly to the control loop. The application further comprises:

7. The direct current adjustable speed drive of claim 5 wherein, an interface wire, one end of which is connected to the quick plug type wiring interface and the other end of which is connected to the control loop, the end of the interface wire connected to the quick plug type wiring interface being a quick plug type wiring head, and the end of the interface wire connected to the control loop being three single-head wiring heads. The rotating motor assembly further comprises: a second shell, which comprises a lower shell, an upper cover and a rotating shaft, and the upper cover is connected to the lower shell through the rotating shaft; when the lower shell and the upper cover are buckled, the motor body and the rotating speed gear disc are arranged in the second shell; 8. The direct current adjustable speed drive of claim 7, wherein, an observation opening is arranged on one side of the second shell. The application further comprises:

9. The direct current adjustable speed drive of claim 8, wherein, a mounting bracket, which comprises a first mounting rack and a second mounting rack, the first mounting rack is used for arranging the second shell, and the second mounting rack is used for arranging a rotating speed probe. The mounting bracket further comprises: a slide rail, the first mounting rack is arranged at one end of the slide rail, and the second mounting rack is slidably arranged on the slide rail.

10. The DC adjustable rotating speed generating device according to claim 1, wherein: the rotating speed gear disc is a double-tooth rotating disc.

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